CN105825925A - Cable for flexible robot and manufacturing method - Google Patents
Cable for flexible robot and manufacturing method Download PDFInfo
- Publication number
- CN105825925A CN105825925A CN201610293414.7A CN201610293414A CN105825925A CN 105825925 A CN105825925 A CN 105825925A CN 201610293414 A CN201610293414 A CN 201610293414A CN 105825925 A CN105825925 A CN 105825925A
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- China
- Prior art keywords
- cable
- conductor
- copper
- flexible robot
- shielding layer
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables
- H01B7/041—Flexible cables, conductors, or cords, e.g. trailing cables attached to mobile objects, e.g. portable tools, elevators, mining equipment, hoisting cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B9/00—Power cables
- H01B9/02—Power cables with screens or conductive layers, e.g. for avoiding large potential gradients
- H01B9/024—Power cables with screens or conductive layers, e.g. for avoiding large potential gradients composed of braided metal wire
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Insulated Conductors (AREA)
Abstract
The invention discloses a cable for a flexible robot. The cable includes: conductors formed by weaving polyphenylene terephthalamide fibers and a plurality of oxygen-free copper wires; polyvinyl chloride (PVC) insulating layers that wrap the conductors to form wire cores; a copper shielding layer that wraps all the wire cores; and a PUR sheath that warps the copper wire shielding layer. The invention also discloses a method for manufacturing the cable for the flexible robot. The method includes the steps of: placing polyphenylene terephthalamide fibers at the center, then placing a plurality of oxygen-free copper wires at an outer layer, and then performing weaving with a weaving density of larger than 90% via a weaving machine to form conductors; extruding a layer of PVC insulating layer outside each conductor through insulation extruding equipment to from a wire core; adopting the weaving machine to closely weave a copper wire shielding layer with a weaving density of larger than 85% for multiple wire cores; and adopting a sheath extruder to extrude a PUR sheath outside the copper wire shielding layer. The cable provided by the invention is suitable for a flexible robot which has high stretching and twisting frequencies and has a large number of times of friction.
Description
Technical field
The present invention relates to cable.
Background technology
Industrial Robot Technology is advanced, accurate, intelligent, it is achieved that increases yield, improve quality, reduction cost, minimizing resource consumption and environmental pollution, is the highest embodiment of industrial automation level.Industrial Robot Technology upgrading extends muscle power and the intelligence of people comprehensively, is to realize production figures, automatization, networking and intelligentized important means.
The industrial robot of global many national nearly half a century uses and practice have shown that, the universal of industrial robot is to realize automated production, improves social production efficiency, promotes the effective means that enterprise and social productive forces develop.Robotics is high-tech sector forward-looking, strategic.Industrial robot automatic production line complete set of equipments has become the main flow of automated arm, and domestic robot is universal is also thing sooner or later.
China's industrial robot is started in the seventies in last century, the nineties is from the beginning of accelerated development, successively have developed spot welding, arc-welding, assemble, the industrial robot of the various uses such as piling of spraying paint, cut, carry, pack, and implement a collection of robot application engineering, defining a collection of Robot industry base, the rapid development for China's Robot industry is laid a good foundation.
Conventional machines people's cable uses ordinary copper skein silk cooperation to be conductor in the manufacturing, uses polrvinyl chloride as insulation and sheath, and proof copper-wire braided is as shielding.Robot cable some occasion need to be chronically at oppressed in the environment of, cable sensing capability at some can constantly reduce, thus cause metal wire seriously to be stretched, cause the transport performance of cable to be weakened, more preferable conductor structure need to be used to go to improve its tensile force.Although polrvinyl chloride is a kind of composite plastic material, insulating properties are strong, in use can play good insulating properties, but polrvinyl chloride is not especially good as wear-resisting type during sheath, high efficiency composition material need to be used to promote the cable impedance in use to friction force.In view of above practical situation, manufacture length in a service life, tensile property signal disturbing good, anti-, anticorrosion, waterproof, there is good warp resistance, extensibility, the robot cable of shielding action are difficult problems.
Summary of the invention
It is an object of the invention to provide manufacture method and the structure thereof of robot cable be applicable to stretching, twisting frequencies is high, Rubbing number is many flexible robot.
The technical scheme realizing above-mentioned purpose is:
Flexible robot's cable of one of the present invention, including:
Being placed in the multiply conductor at center, per share conductor is by Fanglun 1414 and is placed in many copper free wires of this Fanglun 1414's outer layer and carries out braiding and form；
It is respectively coated by each described conductor to form the polyvinyl chloride insulation layer of each core；
It is coated with the shielding layer of copper wires of all described cores；And
It is coated with PUR (polyurethane) sheath of described shielding layer of copper wires.
In above-mentioned flexible robot's cable, described conductor is carried out the count braiding more than 90% formed by copper free wire and the Fanglun 1414 that equivalent diameter is 0.44mm of 20 a diameter of 0.08mm.
In above-mentioned flexible robot's cable, the thickness of described polyvinyl chloride insulation layer is 0.15mm, and the external diameter of described core is 1.06mm.
In above-mentioned flexible robot's cable, described shielding layer of copper wires is carried out the count braiding not less than 85% by the copper free wire of many a diameter of 0.08mm and forms.
In above-mentioned flexible robot's cable, the thickness of described PUR sheath is 1.0mm.
The manufacture method of flexible robot's cable of the two of the present invention, including:
Fanglun 1414 is placed in center, more copper free wires are placed in the outer layer of Fanglun 1414, then carry out count via braider and be knitted to form conductor more than 90%；
Outside described conductor, extrude a strata vinyl chloride insulation layer by insulating exruded equipment, form core；
Braider is used closely to weave the last layer count shielding layer of copper wires more than 85% to core described in multiply；
Outside described shielding layer of copper wires, sheathing machine is used to extrude out PUR sheath.
The invention has the beneficial effects as follows: the power transmission at the robot movable position that the present invention is applicable to distortion, extensibility is big, the stretching frequency is high, designed by above-mentioned structure and the product of manufacture method production, its stretch-proof, warp resistance and flexibility are strengthened, can solve the problem that robot cable is due to conductor-stretch, the defect that the conductor deformation of cable, transport performance are weakened.And the extensibility of the robot cable of this conductor structure, resistance to twisting and softness are greatly improved, flex life can reach more than 10,000,000 times.Substantially increase the service life of robot cable.In actual applications, mounting and installation is convenient, and reasonable price has a wide range of applications.
Accompanying drawing explanation
Fig. 1 is the structure chart of flexible robot's cable of the present invention；
Fig. 2 is the schematic diagram in the present invention before conductor-stretch；
Fig. 3 is the schematic diagram after conductor-stretch shown in Fig. 2.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described.
Referring to Fig. 1, Fig. 2 and Fig. 3, flexible robot's cable of one of present invention, including multiply conductor, multiple polyvinyl chloride insulation layer 3, shielding layer of copper wires 4 and PUR sheath 5.
Owing to the present invention is applied in super flexible robot, therefore the conductor that soft structure weaves need to be used, simultaneously weaving and increase its resist bending and weight capacity for convenience, per share conductor is by Fanglun 1414 1 and is placed in many copper free wires 2 of this Fanglun 1414 1 outer layer and carries out the count braiding more than 90% via braider and form.This structure can be effectively improved the draftability of whole conductor, tensile strength, flexibility and signal of telecommunication transmission performance, and conductor can shrink when stress as netted.Weave speed during braiding, the tension force of count line the most strictly controls.In the present embodiment, conductor is carried out the count braiding more than 90% formed by copper free wire and the Fanglun 1414 that equivalent diameter is 0.44mm of 20 a diameter of 0.08mm.It is 0.76mm that conductor calculates external diameter.
Each polyvinyl chloride insulation layer 3 is respectively coated by each conductor to form each core.In the present embodiment, use insulating exruded equipment, the high-performance poly vinyl chloride insulation layer that one layer of nominal thickness is 0.15mm outside conductor, will be extruded.It is 1.06mm that this core calculates external diameter, and during extrusion, the strict outside dimension that controls fluctuates.
Shielding layer of copper wires 4 is coated with all cores.In the present embodiment, shielding layer of copper wires 4 is carried out the count braiding not less than 85% by the copper free wire of many a diameter of 0.08mm and forms.
PUR sheath 5 coated copper wire screen layer 4.In the present embodiment, PUR sheath 5 thickness 1.0mm, finished product external diameter is 4.88.
The manufacture method of flexible robot's cable of the two of the present invention, comprises the following steps:
One, manufacture conductor, Fanglun 1414 1 is placed in center, more copper free wires 2 are placed in the outer layer of Fanglun 1414, then carry out count via braider and be knitted to form conductor more than 90%.Conductor can be flexible as netted when stress, will not be lost because of stretching stress, deform.
Two, manufacture core, outside conductor, extrude a strata vinyl chloride insulation layer 3 by insulating exruded equipment, form core.
Three, manufacture the shielding of cable, use braider closely to weave the last layer count shielding layer of copper wires 4 more than 85% to multiply core；
Four, PUR sheath 5 is extruded out at shielding layer of copper wires 4 outer employing sheathing machine.
To sum up, the big I of radical of the Fanglun 1414 1 in conductor is adjusted according to the requirement of the stretching frequency, tensile force, current-carrying capacity and the line footpath size of the robot cable of institute's use occasion.Conductor strictly controls Fanglun 1414 1 and the rounding property of knitted conductor and external diameter, it is ensured that the rounding property of conductor and degree of compaction, to improve the draftability of product, expansion and contraction, warp resistance and current-carrying capacity.Sheath uses PUR to be closely coated with, and improves the wearability of product, acid-alkali-corrosive-resisting and warp resistance.
Above example is used for illustrative purposes only, rather than limitation of the present invention, person skilled in the relevant technique, without departing from the spirit and scope of the present invention, various conversion or modification can also be made, the technical scheme of the most all equivalents also should belong to scope of the invention, should be limited by each claim.
Claims (6)
1. flexible robot's cable, it is characterised in that including:
Being placed in the multiply conductor at center, per share conductor is by Fanglun 1414 and is placed in many copper free wires of this Fanglun 1414's outer layer and carries out braiding and form；
It is respectively coated by each described conductor to form each polyvinyl chloride insulation layer of each core；
It is coated with the shielding layer of copper wires of all described cores；And
It is coated with the PUR sheath of described shielding layer of copper wires.
Flexible robot's cable the most according to claim 1, it is characterized in that, described conductor is carried out the count braiding more than 90% formed by copper free wire and the Fanglun 1414 that equivalent diameter is 0.44mm of 20 a diameter of 0.08mm.
Flexible robot's cable the most according to claim 1, it is characterised in that the thickness of described polyvinyl chloride insulation layer is 0.15mm, the external diameter of described core is 1.06mm.
Flexible robot's cable the most according to claim 1, it is characterised in that described shielding layer of copper wires is carried out the count braiding not less than 85% by the copper free wire of many a diameter of 0.08mm and forms.
Flexible robot's cable the most according to claim 1, it is characterised in that the thickness of described PUR sheath is 1.0mm.
6. the manufacture method of flexible robot's cable, it is characterised in that including:
Fanglun 1414 is placed in center, more copper free wires are placed in the outer layer of Fanglun 1414, then carry out count via braider and be knitted to form conductor more than 90%；
Outside described conductor, extrude a strata vinyl chloride insulation layer by insulating exruded equipment, form core；
Braider is used closely to weave the last layer count shielding layer of copper wires more than 85% to core described in multiply；
Outside described shielding layer of copper wires, sheathing machine is used to extrude out PUR sheath.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610293414.7A CN105825925A (en) | 2016-05-05 | 2016-05-05 | Cable for flexible robot and manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610293414.7A CN105825925A (en) | 2016-05-05 | 2016-05-05 | Cable for flexible robot and manufacturing method |
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| Publication Number | Publication Date |
|---|---|
| CN105825925A true CN105825925A (en) | 2016-08-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610293414.7A Pending CN105825925A (en) | 2016-05-05 | 2016-05-05 | Cable for flexible robot and manufacturing method |
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| CN (1) | CN105825925A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109575574A (en) * | 2017-09-28 | 2019-04-05 | 中广核三角洲（江苏）塑化有限公司 | High flexibility oil resistant robot cable material |
| CN109575575A (en) * | 2017-09-28 | 2019-04-05 | 中广核三角洲（江苏）塑化有限公司 | Preparation process for anti-twist oil resistant robot cable material |
| CN109859896A (en) * | 2019-04-23 | 2019-06-07 | 优易电缆(张家港)有限公司 | A kind of multiply enameled wire conductor composite cable |
| CN110299225A (en) * | 2018-03-22 | 2019-10-01 | 富士康(昆山)电脑接插件有限公司 | Shielded layer and cable equipped with the shielded layer |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201655415U (en) * | 2010-02-11 | 2010-11-24 | 上海贝恩科电缆有限公司 | Accompanying-video coaxial flexible cable for elevator |
| CN203503372U (en) * | 2013-08-26 | 2014-03-26 | 无锡市恒汇电缆有限公司 | Double-layer-weaving super-soft high-strength rubber sleeve cable |
| CN105390206A (en) * | 2015-12-18 | 2016-03-09 | 上海南洋-藤仓电缆有限公司 | Super-flexible radio-frequency communication cable for high-speed elevator travelling cable and manufacturing method thereof |
| CN105489282A (en) * | 2015-12-31 | 2016-04-13 | 天长市富信电子有限公司 | Outdoor cold-resistant anti-aging power line and production process therefor |
-
2016
- 2016-05-05 CN CN201610293414.7A patent/CN105825925A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201655415U (en) * | 2010-02-11 | 2010-11-24 | 上海贝恩科电缆有限公司 | Accompanying-video coaxial flexible cable for elevator |
| CN203503372U (en) * | 2013-08-26 | 2014-03-26 | 无锡市恒汇电缆有限公司 | Double-layer-weaving super-soft high-strength rubber sleeve cable |
| CN105390206A (en) * | 2015-12-18 | 2016-03-09 | 上海南洋-藤仓电缆有限公司 | Super-flexible radio-frequency communication cable for high-speed elevator travelling cable and manufacturing method thereof |
| CN105489282A (en) * | 2015-12-31 | 2016-04-13 | 天长市富信电子有限公司 | Outdoor cold-resistant anti-aging power line and production process therefor |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109575574A (en) * | 2017-09-28 | 2019-04-05 | 中广核三角洲（江苏）塑化有限公司 | High flexibility oil resistant robot cable material |
| CN109575575A (en) * | 2017-09-28 | 2019-04-05 | 中广核三角洲（江苏）塑化有限公司 | Preparation process for anti-twist oil resistant robot cable material |
| CN110299225A (en) * | 2018-03-22 | 2019-10-01 | 富士康(昆山)电脑接插件有限公司 | Shielded layer and cable equipped with the shielded layer |
| CN110299225B (en) * | 2018-03-22 | 2022-08-19 | 富士康(昆山)电脑接插件有限公司 | Shielding layer and cable with same |
| CN109859896A (en) * | 2019-04-23 | 2019-06-07 | 优易电缆(张家港)有限公司 | A kind of multiply enameled wire conductor composite cable |
| CN109859896B (en) * | 2019-04-23 | 2024-02-23 | 优易电缆(张家港)有限公司 | Multi-strand enameled wire conductor composite cable |
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Application publication date: 20160803 |