CN105817695A - Double-station electric heating cutter device for materials - Google Patents
Double-station electric heating cutter device for materials Download PDFInfo
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- CN105817695A CN105817695A CN201510006502.XA CN201510006502A CN105817695A CN 105817695 A CN105817695 A CN 105817695A CN 201510006502 A CN201510006502 A CN 201510006502A CN 105817695 A CN105817695 A CN 105817695A
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- electrical heating
- knife
- electric heating
- cut
- double
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Abstract
The present invention discloses a double-station electric heating cutter device for materials. The double-station electric heating cutter device comprises an electric heating cutter device body, a portal frame, double-station workbenches and an electric heating control component, wherein the electric heating cutter device body is connected to the portal frame in a sliding manner; the double-station workbenches are arranged under the portal frame; the electric heating control component is connected to the electric heating cutter device body through a circuit; an electric heating cutter mechanism in the electric heating cutter device body is fixed under a connecting support, so that the cutting operation can be achieved through an actuating cylinder; an electric heating knife rest connected to a cutter can be used for instant heating, so that the cutter can reach a high temperature within a short time in order to facilitate cutting of soft materials; a temperature sensor fixedly connected to an upper part of the connecting support can feed the actual temperature of the cutter back, so that the cutting action of the actuating cylinder is controlled; and the electric heating cutter device body can be switched between the double-station workbenches. The double-station electric heating cutter device has the advantages of simple structure, high production efficiency and capability of achieving automation of a cutting process.
Description
Technical field
The present invention relates to a kind of double material electrical heating cutting knife device, be primarily directed to quality softer, inside does not has automatically cutting of the material of inclusion.
Background technology
The traditional approach that material is cut be by cutter from one end switch to the other end or with shears by the way of cut off material.First, thickness due to material may be uneven during cutting for the first traditional approach, thus during causing cutting material twist, deformation, last section is irregular to be affected follow-up work and carries out.Secondly, the scissor manner that the second is traditional, for thinner thickness, uniform material is more suitable, and material otherwise can be occurred to cut constantly, and shears damages, and the problem that cutting has some setbacks also causes follow-up work to be normally carried out.What a kind of double material electrical heating cutting knife device that the present invention proposes broke traditions cuts mode, by being heated to the cut-off knife of high temperature, cuts material under the driving performing cylinder;This apparatus structure is simple, and material otch is smooth and is not forced deformation, and automaticity is high.
Summary of the invention
The invention is intended to provide efficiently, convenient, widely applicable material cutting means.
A kind of double material electrical heating cut-off knife machine, it is characterised in that: include electrical heating cutting knife device 1, portal frame 2 and Double-station bench 3;Described electrical heating cutting knife device 1 is slidably connected with portal frame 2, and Double-station bench 3 is arranged at below portal frame 2;Described electrical heating cutting knife device 1 comprises connection support 11, electrical heating cut-off knife mechanism 12 and sensor cluster 13;Described connection support 11 is slidably connected to below portal frame 2;Described electrical heating cut-off knife mechanism 12 is fixed on below connection support 11, and horizontal by certain angle;Described sensor cluster 13 is fixed in above connection support 11.
Described electrical heating cut-off knife mechanism 12 includes performing cylinder 121, slide rail 122, connecting plate 123, the tightest knife assembly 124, electrical heating knife rest 125 and cut-off knife 126;Described execution cylinder 121 fixes connection with being connected support 11, and performs the axis of cylinder 121 with the horizontal an angle;Described slide rail 122 is parallel to the axial direction of execution cylinder 121 and is fixed on connection support 11;Described connecting plate 123 is fixed on execution cylinder 121 extension bar and is slidably connected with slide rail 122;The tightest described knife assembly 124 is arranged on connecting plate 123;Described electrical heating frame 125 is divided into two, left and right, and the two ends with connecting plate 123 are connected respectively, and the fixing connection in one end, and one end is slidably connected;Described cut-off knife 126 two ends are fixed on electrical heating knife rest 125;
The tightest described knife assembly 124 includes tight cutter cylinder 1241, connecting rod 1242, slide block 1243;Described slide block 1243 slides and is fixed on connecting plate 123, and described connecting rod 1242 two ends are the most hinged in slide block 1243 with the sliding end of electrical heating frame 125;The extension bar of described tight cutter cylinder 1241 acts on connecting rod 1242.
Described sensor cluster 13 includes adjustable seats 131 and temperature sensor 132;Described adjustable seats 131 is fixed on above connection support 11, and described temperature sensor 132 is contained in adjustable seats 131.
Described electric heating control assembly 4 includes heating module 41, earth leakage protective device 42, temperature controller 43 and PLC control module 44;Described heating module 41 includes temperature detect switch (TDS) 411, electrical heating catalyst 412 and electrical heating transformator 413, described temperature detect switch (TDS) 411 input is connected with power supply, described electrical heating catalyst 412 input is connected to the outfan of temperature detect switch (TDS) 411, and described electrical heating transformator 413 input is connected to electrical heating catalyst 412 outfan;Described earth leakage protective device 42 is in parallel with electrical heating transformator 413, earth leakage protective device 42 input/output terminal respectively with electrical heating transformator 413 input/output terminal;Described temperature controller 43 is connected with temperature detect switch (TDS) 411;Described PLC control module 44 is connected with temperature controller 43 input.
The invention have benefit that:
1, have wide range of applications, conveniently cut in uneven thickness, easily deform upon, the material that quality is softer;
2, cutting knife device overall structure is simple, compact, stability is high;
3, heating partial uses the mode of heating of low voltage and high current, ensures the safety of operator while ensureing caloric value;
4, this cutting knife device uses low speed crush-cutting mode, material will not produce the power of deformation, it is ensured that the material of shearing is not deformed.
Accompanying drawing explanation
Fig. 1 is the front view of the present invention;
Fig. 2 is the three-dimensional view of the present invention;
Fig. 3 is the partial enlarged view of the present invention tight knife assembly automatically;
Fig. 4 is the rearview of the present invention;
Fig. 5 is the schematic circuit diagram of electric heating control assembly of the present invention.
Detailed description of the invention
As shown in Figure 1, a kind of double material electrical heating cutting knife device, include electrical heating cutting knife device 1, portal frame 2 and Double-station bench 3, electrical heating cutting knife device 1 is installed on portal frame 2, can be slided on portal frame 1 by slide rail, realizing changing between two stations of Double-station bench 3, two stations can distinguish cloth, improves production efficiency.
As shown in Figure 2, Figure 4 shows, electrical heating cutting knife device 1 comprises connection support 11, electrical heating cut-off knife mechanism 12 and sensor cluster 13, connect support 11 and be slidably connected to below portal frame 2, electrical heating cut-off knife mechanism 12 is fixed on below connection support 11, and horizontal by certain angle, for cutting material, sensor cluster 13 is fixed in above connection support 11, the heating-up temperature of in real time monitoring electrical heating cut-off knife mechanism 12.Wherein, electrical heating cut-off knife mechanism 12 includes performing cylinder 121, slide rail 122, connecting plate 123, the tightest knife assembly 124, electrical heating frame 125 and cut-off knife 126, perform cylinder 121 and be connected the fixing connection of support 11, and perform the axis of cylinder 121 with the horizontal an angle, slide rail 122 is parallel to the axial direction of execution cylinder 121 and is fixed on connection support 11, connecting plate 123 is fixed on execution cylinder 121 extension bar and is slidably connected with slide rail 122, performs the telescopic band of cylinder 121 plate 123 that is dynamically connected and cuts action along slide rail 122 execution of sliding;The tightest knife assembly 124 is arranged on connecting plate 123, electrical heating frame 125 is divided into two, left and right, two ends with connecting plate 123 are connected respectively, and the fixing connection in one end, one end is slidably connected, the tightest knife assembly 124 is finely adjusted by linkage, it is ensured that electrical heating frame 125 keeps tensioning state in the case of expanding with heat and contract with cold, and cut-off knife 126 two ends are fixed on electrical heating knife rest 125.
As shown in Figure 3, the tightest knife assembly 124 includes tight cutter cylinder 1241, connecting rod 1242, slide block 1243, slide block 1243 slides and is fixed on connecting plate 123, connecting rod 1242 two ends are the most hinged in slide block 1243 with the sliding end of electrical heating frame 125, the extension bar of tight cutter cylinder 1241 acts on connecting rod 1242, and under the effect of tight cutter cylinder 1241, connecting rod 1242 band movable slider 1243 moves, position adjustment by slide block 1243, it is ensured that electrical heating frame 125 keeps tensioning.
As it is shown in figure 5, electric heating control assembly 4 includes heating module 41, earth leakage protective device 42, temperature controller 43 and PLC control module 44;Wherein heating module 41 includes temperature detect switch (TDS) 411, electrical heating catalyst 412 and electrical heating transformator 413, and temperature detect switch (TDS) 411 input is connected with power supply, electrical heating catalyst 412 input is connected to the outfan of temperature detect switch (TDS) 411, and electrical heating transformator 413 input is connected to electrical heating catalyst 412 outfan;Earth leakage protective device 42 is in parallel with electrical heating transformator 413, earth leakage protective device 42 input/output terminal respectively with electrical heating transformator 413 input/output terminal, be used for protecting equipment and personal safety.During earth leakage protective device 42 action, cut off the coil power of electrical heating catalyst 412, stop heating, can effectively prevent loosening, the personnel's electric shock of cable fixing head etc.;Temperature controller 43 is connected with temperature detect switch (TDS) 411 input, PLC control module 44 is connected with temperature controller 43 input, by the feedback signal of PLC control module 44 output, temperature controller 43 can control the folding of temperature detect switch (TDS) 411, controls the real-time status of heating.
During work, the high electric current of heating it is converted to by the electrical heating transformator 413 in electric heating control assembly 4, electrical heating frame 125 is carried out pulsed heating, heating is rapidly, electrical heating frame 125 can improve the temperature of cut-off knife 126 in the short time, now temperature sensor 132 monitors the temperature of cut-off knife 126 in adjustable seats 131 in real time, when temperature arrives the temperature cutting needs, temperature sensor 132, to PLC control module 44 feedback signal, controls to perform cylinder 121 and works;During above, temperature controller 43 can calculate heating maximum times according to temperature sensor 132, and when heating times reaches maximum, PLC control module 44 produces to report to the police and also controls temperature detect switch (TDS) 411 and stop heating, to be confirmed after, can again heat;Perform cylinder 121 drive connection plate 123 to slide on slide rail 122, drive cut-off knife 126 to carry out cutting motion, by the cut-off knife 126 of high temperature and the workbench interlocking on Double-station bench 3, cutting without deformation of material can be completed.In this course, automatically tight knife assembly 124 according to electrical heating frame 125 expand with heat and contract with cold be automatically adjusted ensure cut-off knife 126 tensioning, it is achieved quickly cut.Complete a station cut task after, electrical heating cutting knife device 1 slides into another station of Double-station bench 3 by slide rail on portal frame 1, proceeds to cut, and the mode that cuts of double is greatly improved work efficiency.
To sum up, a kind of double material electrical heating cutting knife device that patent Example of the present invention provides so that material cuts simpler, more convenient to operate, meets the processing request of industrial automation.
For one of ordinary skill in the art, according to the thought of patent of the present invention, the most all will change, in sum, this specification content should not be construed as the restriction to patent of the present invention.
Claims (5)
1. a double material electrical heating cut-off knife machine, it is characterised in that: include electrical heating cutting knife device 1, portal frame 2, Double-station bench 3 and electric heating control assembly 4;Described electrical heating cutting knife device 1 is slidably connected with portal frame 2, and Double-station bench 3 is arranged at below portal frame 2, described electric heating control assembly 4 and electrical heating cutting knife device 1 connection;Described electrical heating cutting knife device 1 comprises connection support 11, electrical heating cut-off knife mechanism 12 and sensor cluster 13;Described connection support 11 is slidably connected to below portal frame 2;Described electrical heating cut-off knife mechanism 12 is fixed on below connection support 11, and horizontal by certain angle;Described sensor cluster 13 is fixed in above connection support 11.
2. double material electrical heating cut-off knife machine as claimed in claim 1 a kind of, it is characterised in that: described electrical heating cut-off knife mechanism 12 includes performing cylinder 121, slide rail 122, connecting plate 123, the tightest knife assembly 124, electrical heating knife rest 125 and cut-off knife 126;Described execution cylinder 121 fixes connection with being connected support 11, and performs the axis of cylinder 121 with the horizontal an angle;Described slide rail 122 is parallel to the axial direction of execution cylinder 121 and is fixed on connection support 11;Described connecting plate 123 is fixed on execution cylinder 121 extension bar and is slidably connected with slide rail 122;The tightest described knife assembly 124 is arranged on connecting plate 123;Described electrical heating frame 125 is divided into two, left and right, and the two ends with connecting plate 123 are connected respectively, and the fixing connection in one end, and one end is slidably connected;Described cut-off knife 126 two ends are fixed on electrical heating knife rest 125.
3. a kind of double material electrical heating cut-off knife machine as claimed in claim 2, it is characterised in that: the tightest described knife assembly 124 includes tight cutter cylinder 1241, connecting rod 1242, slide block 1243;Described slide block 1243 slides and is fixed on connecting plate 123, and described connecting rod 1242 two ends are the most hinged in slide block 1243 with the sliding end of electrical heating frame 125;The extension bar of described tight cutter cylinder 1241 acts on connecting rod 1242.
4. a kind of double material electrical heating cut-off knife machine as claimed in claim 1, it is characterised in that: described sensor cluster 13 includes adjustable seats 131 and temperature sensor 132;Described adjustable seats 131 is fixed on above connection support 11, and described temperature sensor 132 is contained in adjustable seats 131.
5. a kind of double material electrical heating cut-off knife machine as claimed in claim 1, it is characterised in that: described electric heating control assembly 4 includes heating module 41, earth leakage protective device 42, temperature controller 43 and PLC control module 44;Described heating module 41 includes temperature detect switch (TDS) 411, electrical heating catalyst 412 and electrical heating transformator 413, described temperature detect switch (TDS) 411 input is connected with power supply, described electrical heating catalyst 412 input is connected to the outfan of temperature detect switch (TDS) 411, and described electrical heating transformator 413 input is connected to electrical heating catalyst 412 outfan;Described earth leakage protective device 42 is in parallel with electrical heating transformator 413, earth leakage protective device 42 input/output terminal respectively with electrical heating transformator 413 input/output terminal;Described temperature controller 43 is connected with temperature detect switch (TDS) 411;Described PLC control module 44 is connected with temperature controller 43 input.
Priority Applications (1)
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CN201510006502.XA CN105817695A (en) | 2015-01-07 | 2015-01-07 | Double-station electric heating cutter device for materials |
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CN201510006502.XA CN105817695A (en) | 2015-01-07 | 2015-01-07 | Double-station electric heating cutter device for materials |
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CN201510006502.XA Pending CN105817695A (en) | 2015-01-07 | 2015-01-07 | Double-station electric heating cutter device for materials |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113977704A (en) * | 2021-10-27 | 2022-01-28 | 歌尔股份有限公司 | Cutting device |
Citations (7)
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CN2892450Y (en) * | 2006-01-26 | 2007-04-25 | 李德甫 | Electric heating cutter device for cutting products processed by drawing moulding machine |
KR20110047535A (en) * | 2009-10-30 | 2011-05-09 | 금호타이어 주식회사 | Cutting Apparatus for Partly Manufactured Tire Articles |
CN201979293U (en) * | 2011-01-04 | 2011-09-21 | 党金行 | Gantry type machine tool with two work benches |
JP2013046940A (en) * | 2011-08-29 | 2013-03-07 | Nogami Giken:Kk | Punching method |
CN203557413U (en) * | 2013-10-23 | 2014-04-23 | 铜陵中发三佳科技股份有限公司 | Dust-free cutting device for plastic profiles |
CN203636863U (en) * | 2013-11-07 | 2014-06-11 | 山东玲珑轮胎股份有限公司 | Cutter device |
CN204486902U (en) * | 2015-01-07 | 2015-07-22 | 鼎汉科技(厦门)有限公司 | A kind of double material electrical heating cutting knife device |
-
2015
- 2015-01-07 CN CN201510006502.XA patent/CN105817695A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2892450Y (en) * | 2006-01-26 | 2007-04-25 | 李德甫 | Electric heating cutter device for cutting products processed by drawing moulding machine |
KR20110047535A (en) * | 2009-10-30 | 2011-05-09 | 금호타이어 주식회사 | Cutting Apparatus for Partly Manufactured Tire Articles |
CN201979293U (en) * | 2011-01-04 | 2011-09-21 | 党金行 | Gantry type machine tool with two work benches |
JP2013046940A (en) * | 2011-08-29 | 2013-03-07 | Nogami Giken:Kk | Punching method |
CN203557413U (en) * | 2013-10-23 | 2014-04-23 | 铜陵中发三佳科技股份有限公司 | Dust-free cutting device for plastic profiles |
CN203636863U (en) * | 2013-11-07 | 2014-06-11 | 山东玲珑轮胎股份有限公司 | Cutter device |
CN204486902U (en) * | 2015-01-07 | 2015-07-22 | 鼎汉科技(厦门)有限公司 | A kind of double material electrical heating cutting knife device |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113977704A (en) * | 2021-10-27 | 2022-01-28 | 歌尔股份有限公司 | Cutting device |
CN113977704B (en) * | 2021-10-27 | 2023-10-03 | 歌尔股份有限公司 | cutting device |
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Application publication date: 20160803 |