CN105810430B - A kind of closed loop intelligently finely tunes permutation fully automatic wire winding machine - Google Patents
A kind of closed loop intelligently finely tunes permutation fully automatic wire winding machine Download PDFInfo
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- CN105810430B CN105810430B CN201610291757.XA CN201610291757A CN105810430B CN 105810430 B CN105810430 B CN 105810430B CN 201610291757 A CN201610291757 A CN 201610291757A CN 105810430 B CN105810430 B CN 105810430B
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Abstract
A kind of closed loop of the present invention intelligently finely tunes permutation fully automatic wire winding machine, including board, winding displacement transmission mechanism, independent wire-arranging mechanism, winding mechanism, finished product shedding mechanism, thread clamping mechanism, skeleton feed mechanism, finished product unload magazine, operating system touch-screen and tension mechanism.The present invention carries out coil rack automatic charging by skeleton feed mechanism, thread clamping mechanism carries out clamp, hook line, winding mechanism and independent wire-arranging mechanism coordinate Full-automatic coiling, independent wire-arranging mechanism can independently carry out winding displacement, independent wire-arranging mechanism is further through being provided with winding displacement intelligence sensor Intelligence Feedback winding displacement speed, realize and the winding displacement angle of winding displacement guide pin is adjusted, adapt it to instant threading speed, independent wire-arranging mechanism also achieves skeleton top and hooks line, avoid hook wire bonding and situation about breaking occur, it is automatically completed without random line coiling to accurate coil permutation, and twine pin to winding end from top to bottom and be automatically finished winding and hook line and winding displacement, intellectualized operation degree is high, cost is low.
Description
Technical field
The present invention relates to a kind of closed loop intelligently fine setting permutation fully automatic wire winding machine and its winding end twine pin from stitch top to
What stitch bottom was wound twines pin method.
Background technology
Traditional automatic coil winding machine is typically that single station carries out coiling, when multiple stations need coiling, multiple stations
Coiling is generally using the mode of operation of synchronous winding displacement, when some station because coiling occurs needing dimension accumulating the random line problem such as overlapping
During shield, other stations must just stop coiling, so as to cause to waste the production time, efficiency is low；And traditional winding mechanism is entering
Row is wound from stitch bottom to pin top when twining pin, its rise around when it is big with the angle of skeleton bottom winding region, it is difficult to enter
Lead position, causes the phenomenon of pin broken string easily occur during solder taul folder weldering, yields is low.Therefore, for it is traditional it is automatic around
There is the deficiency of above mentioned problem in line machine, the applicant's research and development one kind is by being provided with skeleton feed mechanism, thread clamping mechanism, coil winding machine
Structure, winding displacement transmission mechanism, independent wire-arranging mechanism and finished product shedding mechanism, skeleton feed mechanism carry out coil rack automatic charging,
Thread clamping mechanism carries out clamp, hooks line, and winding mechanism and independent wire-arranging mechanism coordinate Full-automatic coiling, and independent wire-arranging mechanism can be independent
Winding displacement is carried out, easy to maintenance, operating efficiency is high, independent wire-arranging mechanism is arranged further through winding displacement intelligence sensor Intelligence Feedback is provided with
Linear velocity, realizes and the winding displacement angle of winding displacement guide pin is adjusted, adapt it to instant threading speed, independent wire-arranging mechanism is set
It is equipped with hook line increased stroke-adjustable gas cylinder, crochet hook sliding seat is installed, line crochet hook is hooked, hooks line sleeve and sleeve mounting seat, it realizes skeleton
Top hooks line, can not only be wound when winding end twines pin from the top of pin to the bottom of pin, and winding end can also be from the bottom of pin when twining pin
Portion is wound to the top of pin, and the angle that winding end skeleton is risen around position is small, more presses close to skeleton wall, coil is not easy in bonding wire
Broken string, product qualification rate is high, it is to avoid hooking wire bonding situation about breaking occurs, its can closed loop detection permutation coiling, it is full-automatic right
Accurate coil permutation is completed without random line coiling, and it is operation, intellectualized operation to be automatically finished winding to hook the row of line and winding displacement etc. one
Degree is high, and effect is good, and intelligently fine setting permutation fully automatic wire winding machine really belongs to necessary to the low closed loop of cost.
The content of the invention
The technical problem to be solved in the present invention is to provide one kind by being provided with skeleton feed mechanism, thread clamping mechanism, coiling
Mechanism, winding displacement transmission mechanism, independent wire-arranging mechanism and finished product shedding mechanism, skeleton feed mechanism carry out coil rack it is automatic on
Material, thread clamping mechanism carries out clamp, hooks line, and winding mechanism and independent wire-arranging mechanism coordinate Full-automatic coiling, and independent wire-arranging mechanism can
Independent to carry out winding displacement, easy to maintenance, operating efficiency is high, and independent wire-arranging mechanism is intelligently anti-further through winding displacement intelligence sensor is provided with
Winding displacement speed is presented, realizes and the winding displacement angle of winding displacement guide pin is adjusted, adapt it to instant threading speed, independent cable machine
Structure is provided with hook line increased stroke-adjustable gas cylinder, crochet hook and installs sliding seat, hook line crochet hook, hook line sleeve and sleeve mounting seat, and it is realized
Skeleton top hooks line, can not only be wound when winding end twines pin from the top of pin to the bottom of pin, and winding end can also be from pin when twining pin
Bottom wound to the top of pin, it is small that winding end skeleton plays angle around position, more presses close to skeleton wall, make coil in bonding wire not
Easy broken string, product qualification rate is high, it is to avoid hooking wire bonding situation about breaking occurs, its can closed loop detection permutation coiling, it is complete from
It is dynamic that accurate coil permutation is completed without random line coiling, and the operation of the winding hook row of line and winding displacement etc. one system is automatically finished, it is intelligent
Operational degree is high, and effect is good, and a kind of low closed loop of cost intelligently finely tunes permutation fully automatic wire winding machine.The present invention is by following skill
Art scheme is realized：
A kind of closed loop intelligently fine setting permutation fully automatic wire winding machine, including board, and the winding displacement driver being arranged in board
Installation settings has independent wire-arranging mechanism before structure, winding displacement transmission mechanism, and winding displacement transmission mechanism, which is installed below, is provided with winding mechanism,
Winding mechanism, which is installed below, is provided with finished product shedding mechanism, and finished product shedding mechanism is provided below under thread clamping mechanism, thread clamping mechanism
Face is provided with skeleton feed mechanism, and skeleton feed mechanism is provided below finished product and unloads magazine, and board right side installation settings has operation
Tension mechanism is provided with above system touch screen, board.
Preferably, the winding displacement transmission mechanism be provided with above and below winding displacement platform, is provided with up and down in winding displacement platform
Winding displacement motor cabinet up and down, up and down on winding displacement motor cabinet installation settings have above and below winding displacement motor, the inner side of winding displacement platform two is respectively up and down
Winding displacement slide track component above and below being provided with, winding displacement platform is installed above up and down is provided with left and right winding displacement platform.
Preferably, the left and right winding displacement platform is installed above to be provided with left and right winding displacement slide track component, left and right described in a pair
Installation settings has left and right winding displacement motor between winding displacement slide track component, and the right-hand member connection installation settings of left and right winding displacement motor has left and right to arrange
Filament bar assembly.
Preferably, the left and right winding displacement slide track component is installed above to be provided with front and rear row line platform, front and rear row line platform
Installed above to be provided with front and rear winding displacement slide track component, front and rear winding displacement slide track component is installed above to be provided with front and rear displacement screw mandrel group
Part, the front side of front and rear row filament bar assembly and independent wire-arranging mechanism installation settings, the rear side installation settings of front and rear row line platform have
Front and rear winding displacement motor.
Preferably, the independent wire-arranging mechanism is provided with winding displacement seat, winding displacement seat is installed above to be provided with the hook adjustable row of line
Stroke cylinder, winding displacement seat left side installation settings has hook line slide track component, and hooking installation settings on line slide track component has crochet hook to install slip
Seat, crochet hook, which installs installation settings on sliding seat, has installation settings on the left of hook line crochet hook, winding displacement seat lower end to have sleeve mounting seat, sleeve
Installation settings has installation settings before hook line sleeve, winding displacement seat lower end to have winding displacement intelligence sensor in mounting seat, and winding displacement is intelligently passed
Installation settings has winding displacement guide pin on sensor.
Preferably, the closed loop intelligently fine setting permutation fully automatic wire winding machine energy closed loop detection permutation coiling, closed loop intelligence
Fine setting permutation fully automatic wire winding machine winding end is wound when twining pin from pin top to stitch.
The closed loop intelligently fine setting permutation fully automatic wire winding machine workflow be：Step 1: skeleton is manually placed on bone
On frame feed mechanism.
Step 2: winding mechanism moves forward, retreated on skeleton feed mechanism to winding mechanism, skeleton is loaded into winding mechanism
In.
Step 3: artificial lead is to thread clamping mechanism, thread clamping mechanism starts automatic winding pattern after being compressed to copper cash.
Promote crochet hook that sliding seat running is installed Step 4: hooking line increased stroke-adjustable gas cylinder, crochet hook installs sliding seat driving and hooks line
Crochet hook pulls up copper cash through after hooking line sleeve, and winding displacement transmission mechanism drives independent wire-arranging mechanism running, independent wire-arranging mechanism
Coiling is carried out from top to bottom to one end of skeleton, and thread clamping mechanism then breaks the copper cash of the skeleton other end, hooks line range-adjustable
Cylinder reset complete that winding end twines that pin winds from pin top to stitch twine pin technique.
Step 5: winding mechanism driving skeleton rotation carries out coiling, winding displacement transmission mechanism is in vertical winding displacement intelligence sensor
Closed-loop trim under winding displacement is carried out to skeleton, winding displacement intelligence sensor feeds back the angle of winding displacement guide pin winding displacement, and to winding displacement guide pin
Angle adjustment is carried out, to adapt to the change of winding displacement speed at that time, makes coil-winding and winding displacement permutation attractive in appearance, and coiling and winding displacement behaviour
Make can without random line, arrange in an orderly manner around on the row's copper cash of outermost one of skeleton, until wind finish untill.
Step 6: winding displacement transmission mechanism drives independent wire-arranging mechanism running, independent wire-arranging mechanism enters to the winding terminal of skeleton
Row coiling from the bottom to top, after coiling is finished, winding mechanism retreats and breaks copper cash.
Step 7: skeleton is stirred in the reach of finished product shedding mechanism departs from winding mechanism, finished product unloads magazine by finished product and reclaimed.
Preferably, the closed loop when intelligently fine setting permutation fully automatic wire winding machine winding end twines pin also from stitch to pin top direction
Winding.
Preferably, the independent wire-arranging mechanism is provided with least four, at least four independent wire-arranging mechanism is
It is arranged side by side.
Preferably, the tension mechanism is provided with least four, at least four tension mechanism is disposed side by side on
The top of board.
Preferably, the winding displacement intelligence sensor is provided with least four, the winding displacement guide pin is provided with least four.
A kind of closed loop of the present invention intelligently fine setting permutation fully automatic wire winding machine, including board, and the row being arranged in board
Installation settings has independent wire-arranging mechanism before line transmission mechanism, winding displacement transmission mechanism, and winding displacement transmission mechanism, which is installed below, to be provided with
Winding mechanism, winding mechanism, which is installed below, is provided with finished product shedding mechanism, and thread clamping mechanism is provided below in finished product shedding mechanism, folder
Skeleton feed mechanism is provided below in line mechanism, and skeleton feed mechanism is provided below finished product and unloads magazine, and board right side, which is installed, to be set
It is equipped with above operating system touch-screen, board and is provided with tension mechanism.The winding displacement transmission mechanism be provided with above and below winding displacement platform,
Winding displacement motor cabinet above and below being provided with up and down in winding displacement platform, up and down on winding displacement motor cabinet installation settings have above and below winding displacement it is electric
Machine, up and down the inner side of winding displacement platform two be respectively arranged with above and below winding displacement slide track component, winding displacement platform is installed above up and down is provided with a left side
Right winding displacement platform；The left and right winding displacement platform is installed above to be provided with left and right winding displacement slide track component, and left and right winding displacement described in a pair is slided
Installation settings has left and right winding displacement motor between rail assembly, and the right-hand member connection installation settings of left and right winding displacement motor has left and right displacement screw mandrel
Component；The left and right winding displacement slide track component is installed above to be provided with front and rear row line platform, and front and rear row line platform is installed above to be set
There is front and rear winding displacement slide track component, front and rear winding displacement slide track component is installed above to be provided with front and rear row filament bar assembly, front and rear row filament
The front side of bar assembly and independent wire-arranging mechanism installation settings, the rear side installation settings of front and rear row line platform have front and rear winding displacement motor.
The present invention by be provided with skeleton feed mechanism, thread clamping mechanism, winding mechanism, winding displacement transmission mechanism, independent wire-arranging mechanism and into
Product shedding mechanism, skeleton feed mechanism carry out coil rack automatic charging, thread clamping mechanism carry out clamp, hook line, winding mechanism and
Independent wire-arranging mechanism coordinates Full-automatic coiling, and independent wire-arranging mechanism can independently carry out winding displacement, easy to maintenance, and operating efficiency is high, solely
Vertical wire-arranging mechanism realizes the winding displacement angle to winding displacement guide pin further through winding displacement intelligence sensor Intelligence Feedback winding displacement speed is provided with
It is adjusted, adapts it to instant threading speed, independent wire-arranging mechanism is provided with hook line increased stroke-adjustable gas cylinder, crochet hook and installs cunning
Dynamic seat, hook line crochet hook, hook line sleeve and sleeve mounting seat, it realizes that skeleton top hooks line, winding end not only can be from pin when twining pin
Top wound to the bottom of pin, can also be wound when winding end twines pin from the bottom of pin to the top of pin, winding end skeleton rise around
The angle of position is small, more presses close to skeleton wall, coil is not easy broken string in bonding wire, product qualification rate is high, it is to avoid hook wire bonding
The situation of existing broken string is picked out, its energy closed loop detection permutation coiling is automatically completed without random line coiling to accurate coil permutation, and entirely
It is automatically performed winding and hooks the operation of the row of line and winding displacement etc. one system, intellectualized operation degree is high, and effect is good, and cost is low.
Brief description of the drawings
For ease of explanation, the present invention is described in detail by following preferred embodiments and accompanying drawing.
Fig. 1 intelligently finely tunes the stereogram of permutation fully automatic wire winding machine for a kind of closed loop of the present invention.
Fig. 2 intelligently finely tunes the stereogram of the winding displacement transmission mechanism of permutation fully automatic wire winding machine for a kind of closed loop of the present invention.
Fig. 3 intelligently finely tunes the stereogram of the independent wire-arranging mechanism of permutation fully automatic wire winding machine for a kind of closed loop of the present invention.
Fig. 4 intelligently finely tunes the independent wire-arranging mechanism other direction of permutation fully automatic wire winding machine for a kind of closed loop of the present invention
Stereogram.
Embodiment
For the ease of understanding the present invention, the present invention is described more fully below with reference to relevant drawings.In accompanying drawing
Give the better embodiment of the present invention.But, the present invention can be realized in many different forms, however it is not limited to herein
Described embodiment.On the contrary, the purpose for providing these embodiments is to make to understand more the disclosure
Plus it is thorough comprehensive.
Unless otherwise defined, all of technologies and scientific terms used here by the article is with belonging to technical field of the invention
The implication that technical staff is generally understood that is identical.
In the present embodiment, referring to figs. 1 to shown in Fig. 4, a kind of closed loop of the invention intelligently finely tunes permutation fully automatic wire winding machine,
Including board 1, and the winding displacement transmission mechanism 2 being arranged in board 1, above installation settings has independent winding displacement to winding displacement transmission mechanism 2
Mechanism 3, winding displacement transmission mechanism 2, which is installed below, is provided with winding mechanism 4, and winding mechanism 4, which is installed below, is provided with finished product unloader
Thread clamping mechanism 6 is provided below in structure 5, finished product shedding mechanism 5, and thread clamping mechanism 6 is provided below carries out fully automatic feeding to skeleton
Skeleton feed mechanism 7, skeleton feed mechanism 7 is provided below finished product and unloads magazine 8, and the right side installation settings of board 1 has the operation to be
System touch-screen 9, board 1 is provided with tension mechanism 10 above.
Wherein, the winding displacement transmission mechanism 2 be provided with above and below winding displacement platform 20, is provided with up and down in winding displacement platform 20
Winding displacement motor cabinet 21 up and down, up and down on winding displacement motor cabinet 21 installation settings have above and below winding displacement motor 22, up and down 20 liang of winding displacement platform
Inner side be respectively arranged with above and below winding displacement slide track component 23, winding displacement platform 20 is installed above up and down is provided with left and right winding displacement platform 24.
Wherein, the left and right winding displacement platform 24 is installed above is provided with left and right winding displacement slide track component 25, left and right described in a pair
Installation settings has left and right winding displacement motor 26 between winding displacement slide track component 25, and the right-hand member connection installation settings of left and right winding displacement motor 26 has
Left and right displacement screw mandrel component 27.
Wherein, the left and right winding displacement slide track component 25 is installed above is provided with front and rear row line platform 251, front and rear row line platform
251 it is installed above be provided with front and rear winding displacement slide track component 252, front and rear winding displacement slide track component 252 is installed above to be provided with front and rear row
Filament bar assembly 253, the front side of front and rear row filament bar assembly 253 and independent wire-arranging mechanism installation settings 3, front and rear row line platform
251 rear side installation settings has front and rear winding displacement motor 254.
Wherein, the independent wire-arranging mechanism 3 is provided with winding displacement seat 30, and winding displacement seat 30 is installed above to be provided with the hook adjustable row of line
Stroke cylinder 31, winding displacement 30 left side installation settings of seat have hook line slide track component 32, and hooking installation settings on line slide track component 32 has crochet hook
Sliding seat 33 is installed, crochet hook, which installs installation settings on sliding seat 33, installation settings on the left of hook line crochet hook 34,30 lower ends of winding displacement seat
There is installation settings in sleeve mounting seat 35, sleeve mounting seat 35 to there is installation settings before hook line sleeve 36,30 lower ends of winding displacement seat to have
Installation settings has winding displacement guide pin 38 on winding displacement intelligence sensor 37, winding displacement intelligence sensor 37.
Wherein, the closed loop intelligently fine setting permutation fully automatic wire winding machine energy closed loop detection permutation coiling, the closed loop is intelligently finely tuned
Permutation fully automatic wire winding machine winding end is wound when twining pin from pin top to stitch.
The closed loop intelligently fine setting permutation fully automatic wire winding machine workflow be：Step 1: skeleton is manually placed on bone
On frame feed mechanism 7.
Step 2: winding mechanism 4 moves forward, retreated on skeleton feed mechanism 7 to winding mechanism 4, skeleton is loaded into coil winding machine
In structure 4.
Step 3: artificial lead is to thread clamping mechanism 6, thread clamping mechanism 6 starts automatic winding pattern after being compressed to copper cash.
Operated Step 4: hooking line increased stroke-adjustable gas cylinder 31 and promoting crochet hook to install sliding seat 33, crochet hook is installed sliding seat 33 and driven
The dynamic line crochet hook 34 that hooks pulls up copper cash through after hooking line sleeve 36, and winding displacement transmission mechanism 2 drives independent wire-arranging mechanism 3 to operate,
Independent wire-arranging mechanism 3 carries out coiling to one end of skeleton from top to bottom, and thread clamping mechanism 6 then draws the copper cash of the skeleton other end
It is disconnected, hook line increased stroke-adjustable gas cylinder 31 reset complete that winding end twines that pin winds from pin top to stitch twine pin technological requirement.
Step 5: the driving skeleton rotation of winding mechanism 4 carries out coiling, winding displacement transmission mechanism 2 is in vertical winding displacement intelligent sensing
Winding displacement is carried out under the closed-loop trim of device 37 to skeleton, winding displacement intelligence sensor 37 feeds back the angle of the winding displacement of winding displacement guide pin 38, and right
Winding displacement guide pin 38 carries out angle adjustment, to adapt to the change of winding displacement speed at that time, makes coil-winding and winding displacement permutation attractive in appearance, and around
Line and winding displacement operation can without random line, arrange in an orderly manner around on the row's copper cash of outermost one of skeleton, until wind finish untill.
Step 6: winding displacement transmission mechanism 2 drives independent wire-arranging mechanism 3 to operate, winding terminal of the independent wire-arranging mechanism 3 to skeleton
Coiling from the bottom to top is carried out, after coiling is finished, winding mechanism 4 retreats and breaks copper cash.
Step 7: skeleton is stirred in the reach of finished product shedding mechanism 5 departs from winding mechanism 4, finished product unloads magazine 8 by finished product and returned
Receive.
Wherein, the closed loop is also twined when intelligently fine setting permutation fully automatic wire winding machine winding end twines pin from stitch to pin top direction
Around.
Wherein, the independent wire-arranging mechanism 3 is provided with least four, and at least four independent wire-arranging mechanism 3 is simultaneously
Row is set.
Wherein, the tension mechanism 10 is provided with least four, and at least four tension mechanism 10 is disposed side by side on
The top of board 1.
Wherein, the winding displacement intelligence sensor 37 is provided with least four, and the winding displacement guide pin 38 is provided with least four.
During work, the operating system touch-screen 9 can input or set the parameter of each organisation operations, the thread clamping mechanism
6 can carry out clamp and hook line operation, and the independent wire-arranging mechanism 3 can carry out winding displacement behaviour according to control single station the need for production
Make or multiple stations synchronously carry out winding displacement operation, the winding displacement intelligence sensor 37 that independent wire-arranging mechanism 3 is set can Intelligence Feedback row
Linear velocity, realizes and the winding displacement angle of winding displacement guide pin 38 is adjusted, adapt it to instant threading speed；In winding displacement driver
In structure 2, left and right winding displacement platform 24 carries out oscilaltion campaign by winding displacement slide track component 23 up and down, and front and rear row line platform 251 leads to
Cross left and right winding displacement slide track component 25 to be moved left and right, before and after independent wire-arranging mechanism 3 is carried out by front and rear winding displacement slide track component 252
It is mobile, winding displacement transmission mechanism 2 is carried out the accurate winding displacement in top to bottom, left and right, front and rear, hook line crochet hook 34 and hooking line increased stroke-adjustable gas cylinder
31 and crochet hook install and realized under the mating reaction of sliding seat 33 line is hooked to skeleton top, it is to avoid hook wire bonding and the feelings broken occur
Condition, and copper cash is then tensed by tension mechanism 10, prevents that loose phenomenon from occurring in coil, finished product then passes through finished product unloader
Structure 5 carries out Full-automatic blanking.It is present invention collection fully automatic feeding, full-automatic clamp, full-automatic hook line, Full-automatic coiling, full-automatic
Winding displacement, full-automatic line and the full-automatic transmission of compressing are in one, and its full-automatic operation, high intelligent control degree are high, and it can also root
Single station is set to operate or multiple station simultaneously operatings by operating system touch-screen 9 the need for according to production, maintenance, repair side
Just, solve the problems, such as traditional Multistation winding machine when some station because coiling occurs needing to safeguard accumulating the random line such as overlapping
When, other stations must just stop coiling, cause the production time the problem of waste, the speed of its coiling per minute reaches
RPM6000 turns, and the output value of daily 8 hours reaches more than 1920, and operating efficiency is high.
A kind of closed loop of the present invention intelligently fine setting permutation fully automatic wire winding machine, including board, and the row being arranged in board
Installation settings has independent wire-arranging mechanism before line transmission mechanism, winding displacement transmission mechanism, and winding displacement transmission mechanism, which is installed below, to be provided with
Winding mechanism, winding mechanism, which is installed below, is provided with finished product shedding mechanism, and thread clamping mechanism is provided below in finished product shedding mechanism, folder
Skeleton feed mechanism is provided below in line mechanism, and skeleton feed mechanism is provided below finished product and unloads magazine, and board right side, which is installed, to be set
It is equipped with above operating system touch-screen, board and is provided with tension mechanism.The winding displacement transmission mechanism be provided with above and below winding displacement platform,
Winding displacement motor cabinet above and below being provided with up and down in winding displacement platform, up and down on winding displacement motor cabinet installation settings have above and below winding displacement it is electric
Machine, up and down the inner side of winding displacement platform two be respectively arranged with above and below winding displacement slide track component, winding displacement platform is installed above up and down is provided with a left side
Right winding displacement platform；The left and right winding displacement platform is installed above to be provided with left and right winding displacement slide track component, and left and right winding displacement described in a pair is slided
Installation settings has left and right winding displacement motor between rail assembly, and the right-hand member connection installation settings of left and right winding displacement motor has left and right displacement screw mandrel
Component；The left and right winding displacement slide track component is installed above to be provided with front and rear row line platform, and front and rear row line platform is installed above to be set
There is front and rear winding displacement slide track component, front and rear winding displacement slide track component is installed above to be provided with front and rear row filament bar assembly, front and rear row filament
The front side of bar assembly and independent wire-arranging mechanism installation settings, the rear side installation settings of front and rear row line platform have front and rear winding displacement motor.
The present invention by be provided with skeleton feed mechanism, thread clamping mechanism, winding mechanism, winding displacement transmission mechanism, independent wire-arranging mechanism and into
Product shedding mechanism, skeleton feed mechanism carry out coil rack automatic charging, thread clamping mechanism carry out clamp, hook line, winding mechanism and
Independent wire-arranging mechanism coordinates Full-automatic coiling, and independent wire-arranging mechanism can independently carry out winding displacement, easy to maintenance, and operating efficiency is high, solely
Vertical wire-arranging mechanism realizes the winding displacement angle to winding displacement guide pin further through winding displacement intelligence sensor Intelligence Feedback winding displacement speed is provided with
It is adjusted, adapts it to instant threading speed, independent wire-arranging mechanism is provided with hook line increased stroke-adjustable gas cylinder, crochet hook and installs cunning
Dynamic seat, hook line crochet hook, hook line sleeve and sleeve mounting seat, it realizes that skeleton top hooks line, winding end not only can be from pin when twining pin
Top wound to the bottom of pin, can also be wound when winding end twines pin from the bottom of pin to the top of pin, winding end skeleton rise around
The angle of position is small, more presses close to skeleton wall, coil is not easy broken string in bonding wire, product qualification rate is high, it is to avoid hook wire bonding
The situation of existing broken string is picked out, its energy closed loop detection permutation coiling is automatically completed without random line coiling to accurate coil permutation, and entirely
It is automatically performed winding and hooks the operation of the row of line and winding displacement etc. one system, intellectualized operation degree is high, and effect is good, and cost is low.
Above-described embodiment, simply an example of the present invention is not the implementation for limiting the present invention and interest field,
All technical schemes identical or equivalent with content described in the claims in the present invention, all should be included in the scope of the present invention.
Claims (5)
1. a kind of closed loop intelligently finely tunes permutation fully automatic wire winding machine, it is characterised in that：Including board, and the row being arranged in board
Installation settings has independent wire-arranging mechanism before line transmission mechanism, winding displacement transmission mechanism, and winding displacement transmission mechanism, which is installed below, to be provided with
Winding mechanism, winding mechanism, which is installed below, is provided with finished product shedding mechanism, and thread clamping mechanism is provided below in finished product shedding mechanism, folder
Skeleton feed mechanism is provided below in line mechanism, and skeleton feed mechanism is provided below finished product and unloads magazine, and board right side, which is installed, to be set
It is equipped with above operating system touch-screen, board and is provided with tension mechanism；
The winding displacement transmission mechanism be provided with above and below winding displacement platform, be provided with up and down in winding displacement platform above and below winding displacement motor cabinet, on
On lower winding displacement motor cabinet installation settings have above and below winding displacement motor, up and down the inner side of winding displacement platform two be respectively arranged with above and below winding displacement slide rail
Component, winding displacement platform is installed above up and down is provided with left and right winding displacement platform；
The left and right winding displacement platform is installed above to be provided with left and right winding displacement slide track component, winding displacement slide track component in left and right described in a pair it
Between installation settings have a left and right winding displacement motor, the right-hand member connection installation settings of left and right winding displacement motor has left and right displacement screw mandrel component；
The left and right winding displacement slide track component is installed above to be provided with front and rear row line platform, and front and rear row line platform is installed above to be provided with
Front and rear winding displacement slide track component, front and rear winding displacement slide track component is installed above to be provided with front and rear row filament bar assembly, front and rear displacement screw mandrel
The front side of component and independent wire-arranging mechanism installation settings, the rear side installation settings of front and rear row line platform have front and rear winding displacement motor；
The independent wire-arranging mechanism is provided with winding displacement seat, and winding displacement seat is installed above to be provided with hook line increased stroke-adjustable gas cylinder, winding displacement seat
Left side installation settings has hook line slide track component, and hooking installation settings on line slide track component has crochet hook to install sliding seat, and crochet hook, which is installed, to be slided
Installation settings has installation settings on the left of hook line crochet hook, winding displacement seat lower end to have installation in sleeve mounting seat, sleeve mounting seat on dynamic seat
It is provided with and hooks line sleeve, installation settings, which has to install on winding displacement intelligence sensor, winding displacement intelligence sensor, before winding displacement seat lower end sets
It is equipped with winding displacement guide pin；
The closed loop intelligently fine setting permutation fully automatic wire winding machine energy closed loop detection permutation coiling, intelligently fine setting permutation is full-automatic for the closed loop
Wound when coil winding machine winding end twines pin from pin top to stitch；
The closed loop intelligently fine setting permutation fully automatic wire winding machine workflow be：Step 1: manually skeleton is placed on skeleton
Expect in mechanism；
Step 2: winding mechanism moves forward, retreated on skeleton feed mechanism to winding mechanism, skeleton is loaded into winding mechanism；
Step 3: artificial lead is to thread clamping mechanism, thread clamping mechanism starts automatic winding pattern after being compressed to copper cash；
Promote crochet hook that sliding seat running is installed Step 4: hooking line increased stroke-adjustable gas cylinder, crochet hook installs sliding seat driving and hooks line crochet hook
Copper cash is pulled up through after hooking line sleeve, winding displacement transmission mechanism drives independent wire-arranging mechanism running, and independent wire-arranging mechanism is to bone
One end of frame carries out coiling from top to bottom, and thread clamping mechanism then breaks the copper cash of the skeleton other end, hooks line increased stroke-adjustable gas cylinder
Reset complete that winding end twines that pin winds from pin top to stitch twine pin technique；
Step 5: winding mechanism driving skeleton rotation carries out coiling, winding displacement transmission mechanism is closed vertical winding displacement intelligence sensor
Winding displacement is carried out under ring fine setting to skeleton, winding displacement intelligence sensor feeds back the angle of winding displacement guide pin winding displacement, and winding displacement guide pin is carried out
Angle adjustment, to adapt to the change of winding displacement speed at that time, makes coil-winding and winding displacement permutation attractive in appearance, and coiling and winding displacement operation energy
Without random line, arrange in an orderly manner around on the row's copper cash of outermost one of skeleton, untill winding is finished；
Step 6: winding displacement transmission mechanism drives the running of independent wire-arranging mechanism, independent wire-arranging mechanism the winding terminal of skeleton is carried out by
Under to Shangdi coiling, after coiling is finished, winding mechanism retreat break copper cash；
Step 7: skeleton is stirred in the reach of finished product shedding mechanism departs from winding mechanism, finished product unloads magazine by finished product and reclaimed.
2. a kind of closed loop according to claim 1 intelligently finely tunes permutation fully automatic wire winding machine, it is characterised in that：The closed loop intelligence
It can finely tune when permutation fully automatic wire winding machine winding end twines pin and be wound also from stitch to pin top direction.
3. a kind of closed loop according to claim 1 intelligently finely tunes permutation fully automatic wire winding machine, it is characterised in that：The independence
Wire-arranging mechanism is provided with least four, and at least four independent wire-arranging mechanism is to be arranged side by side.
4. a kind of closed loop according to claim 1 intelligently finely tunes permutation fully automatic wire winding machine, it is characterised in that：The tension force
Mechanism is provided with least four, and at least four tension mechanism is disposed side by side on the top of board.
5. a kind of closed loop according to claim 1 intelligently finely tunes permutation fully automatic wire winding machine, it is characterised in that：The winding displacement
Intelligence sensor is provided with least four, and the winding displacement guide pin is provided with least four.
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| CN112908690B (en) * | 2021-01-15 | 2022-07-08 | 佛山市顺德区万信电子电器有限公司 | Multifunctional winding machine for inductor production |
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