CN105806293A - Movable type steel tape thickness detection device - Google Patents
Movable type steel tape thickness detection device Download PDFInfo
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- CN105806293A CN105806293A CN201610141586.2A CN201610141586A CN105806293A CN 105806293 A CN105806293 A CN 105806293A CN 201610141586 A CN201610141586 A CN 201610141586A CN 105806293 A CN105806293 A CN 105806293A
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- thickness detection
- steel tape
- type shell
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/02—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
- G01B21/08—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness for measuring thickness
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Length Measuring Devices With Unspecified Measuring Means (AREA)
Abstract
The invention discloses a movable type steel tape thickness detection device. The movable type steel tape thickness detection device comprises a box-type housing, a control panel, a support plate, a rechargeable battery, a steel tape positioning device, a steel tape transmission device, a steel tape pressing mechanism and detection probes. The steel tape positioning device, the steel tape transmission device, the steel tape pressing mechanism and the detection probes are respectively arranged in the box-type housing above the support plate. The control panel is embedded in the upper end of the box-type housing. The steel tape pressing mechanism comprises an upper pressing block, a lower pressing block, a ballscrew, a pressing block guide rail, a shaft coupling and a leading screw driving motor. Under the common effect of the ballscrew and the pressing block guide rail, the upper pressing block and the lower pressing block presses a steel tape and separate, and the detection probes are fixed on pressing surfaces of the upper block and the lower block. The movable type steel tape thickness detection device has the advantages the structure is simple and compact, the measuring process is performed automatically, the movement is convenient, the operation is simple, data obtaining is convenient, and the accuracy and the efficiency of steel tape thickness detection are greatly improved.
Description
Technical field
The present invention relates to steel band detection technique field, more specifically, particularly relate to a kind of movable steel strip thickness detection apparatus.
Background technology
Steel band refers to the conveyer belt that carbon steel is made, steel band both can build as the traction of belt conveyer and motion, can be used for bale cargo, to be all kinds of Metallurgical Enterprise be simultaneously adapts to different sectors-industrialization and produces a kind of narrow and long steel plate of each metalloid or engineering goods needs.Steel band also known as strip steel, general rolling supply, have dimensional accuracy height, surface quality good, just with processing and save the advantages such as material, steel band can Direct Rolling be the basic building of shelf simultaneously, is spliced into whole shelf again through bolt.
When utilizing the basic building of steel band rolling shelf, shelf factory typically directly obtains multireel steel band from steel band factory, the thickness of coiled steel differs, therefore two coil bands of same size are often because thickness its total length different is also different, often namely thickness of strips raising can make its length be greatly reduced a little, the method being typically with weighing due to the buying of steel band is valuated, if the thickness ratio of steel band is actually needed high, the coil of strip length that then same price has been bought then falls flat, result in the cost performance of purchase on the low side, therefore before producing, the thickness of steel band is carried out detection and seem particularly necessary.The steel band obtained from manufacturer is typically all nude pack, because the reason transported, load and unload and deposit, outer surface is not suitable as the sample of inspection, can only add measuring means in process of production, the thickness of steel band is tested;Simultaneously steel band itself deposit limitation, so as to cannot arbitrarily move, therefore, the coiled steel in a large amount of productions is being carried out Thickness sensitivity inconvenience very.
Meanwhile, after deployment, its surface is not flat state completely to coiled steel, and steel band is often in case of bending, and the thickness of the diverse location of unified coil band is often also not quite similar, and therefore detects also and is inconvenient to be made directly;Existing detection mode is manually to open coiled steel then to utilize micrometer to measure one by one, measure and not only waste time and energy, expend substantial amounts of manpower and materials, anthropic factor simultaneously is also the great factor affecting steel band accuracy of measurement, measure workman and be likely to not complete measument thickness of strips, and deal with the Thickness sensitivity task of steel band only according to getting sth into one's head of oneself, this brings strong influence to the accuracy of thickness of strips detection.What thickness of strips detected simultaneously has suffered in process, the Thickness sensitivity data of steel band are always up manually being recorded, and not only easily make mistakes, and are also not easy to carry out the classified statistic of data, can not find the thickness data of corresponding coil of strip when needing, production is caused strong influence.
Summary of the invention
Present invention aims to above-mentioned the deficiencies in the prior art, it is provided that one is easy to that operation, conveniently moving, detection accuracy be good, data transfer convenient movable steel strip thickness detection apparatus.
The technical scheme is that and be achieved in that: a kind of movable steel strip thickness detection apparatus, including box-type shell, control panel, gripper shoe, rechargeable battery, steel band positioner, tape driving device, steel band hold-down mechanism and detection probe, described gripper shoe is fixed on described box-type shell inside and described box-type shell is separated into upper and lower two cavitys, rechargeable battery is arranged in the box-type shell below described gripper shoe, steel band positioner, tape driving device, steel band hold-down mechanism and detection probe are arranged in the box-type shell above described gripper shoe, described control panel is embedded in the upper end of described box-type shell;Described steel band positioner includes being separately fixed at the left limit block on the inwall of box-type shell both sides and right limit block, and described left limit block and right limit block are equipped with spacing square hole, and the two side of box-type shell is provided with the square through hole corresponding with above-mentioned spacing square hole;Described tape driving device includes the left and right two respectively close to left limit block and right limit block to live roller, has one for drivewheel in two pairs of live rollers, and the other three is driven pulley;Described steel band hold-down mechanism includes upper holder block, lower lock block, ball-screw, briquetting guide rail, shaft coupling and leading screw drive motor, described leading screw drive motor is fixed on bottom described gripper shoe, the motor head of described leading screw drive motor is through described gripper shoe and connects ball-screw by shaft coupling, upper holder block and lower lock block are respectively equipped with the screwed hole matched with described ball-screw, upper holder block and lower lock block are also respectively fixedly connected with the slide block matched with briquetting guide rail, steel band is compressed under the combined effect of described ball-screw and briquetting guide rail and separates by described upper holder block and lower lock block;Described detection probe is fixed on the seal face of described upper holder block and lower lock block.
Further, the bottom of described box-type shell is provided with four road wheels, and box-type shell is additionally provided with the hand-pushing handle for hand push.
Further, the both sides of two pairs of live rollers are additionally provided with two pair roller guide rails, each described live roller is each attached on roller slide block, and the two ends of roller slide block are connected with corresponding a pair rolling wheel guide rails respectively, and roller slide block drives described roller to slide up and down on described rolling wheel guide rails;Each described rolling wheel guide rails is equipped with the slotted eye vertically arranged, the head of roller drive motor connects described drivewheel through described slotted eye and drives described drivewheel to rotate, and connects the roller slide block of three followers respectively through fixed block and being bolted on rolling wheel guide rails through described slotted eye.
Further, the roller upper end of slide block being connected with described drivewheel is additionally provided with the guide rod being vertically arranged, and upper holder block is provided with the through hole matched with described guide rod, and guide rod is set with spring through above-mentioned through hole and described upper holder block and roller slide block on guide rod.
Further, the upper and lower briquetting of described upper holder block is respectively equipped with upper end pressure transducer and lower end pressure transducer, described upper end pressure transducer and lower end pressure transducer be embedded in respectively on two seal faces that upper holder block and lower lock block contact.
Further, described detection probe includes top range sensor and bottom range sensor, and top range sensor is fixed on upper holder block, and its probe stretches out in the seal face of described upper holder block, bottom range sensor is fixed on lower lock block, and its probe stretches out in the seal face of described lower lock block.
Further, leading screw drive motor, roller drive motor are controlled by described control panel by controlling module, and described upper end pressure transducer, lower end pressure transducer and detection probe all electrically connect with control module.
Further, the charging aperture place of described box-type shell be provided with described charging aperture bottom the boss that be arranged in parallel.
Further, also including wireless transmitting system, wireless transmitting system electrically connects with controlling module, and the thickness information detected is passed through wireless network transmissions to data overall control center by described wireless transmitting system.
Further, described leading screw drive motor and roller drive motor are 36V direct current generator, and rechargeable battery is 36V electric motor car rechargeable battery, and the outer surface of cabinet shell is provided with the charging inlet being connected with this rechargeable battery.
The beneficial effects of the present invention is:
1, present configuration is simply compact, conveniently moving, whole device can be promoted at any time to move by the road wheel arranged bottom cabinet shell, thus adapting to the detection of the coiled steel of various diverse location, this device can be moved at any time when needing and carry out the Thickness sensitivity of steel band to appointment position, conveniently saving trouble, only an equipment can complete the thickness of strips detection in whole Factory Building.
2, it is provided with rechargeable battery inside the box-type shell of the present invention, break away from the awkward situation that conventional detection devices needs cable in tow to move around when detection, the safety making this device obtains significant increase, it is therefore prevented that the threat of electric shock, has been also convenient for the carrying out of detection.
3, the present invention utilizes upper holder block and lower lock block to measure after steel band is compressed again, it is to avoid the measurement that steel band upper and lower surfaces cause because there is curved surface radian reason is inaccurate, improves the accuracy of thickness measure.
4, the present invention is arranged to the pressure transducer of pressure when detection compresses inside upper holder block and lower lock block, can accurately control the pressure that upper holder block and lower lock block produce when pressurization, and judge whether to flatten by the testing result of upper end pressure transducer and lower end pressure transducer, it is also prevented from that pressure is excessive excessively compresses the problem causing that thickness of strips measurement result is less than normal to steel band simultaneously, further increases the accuracy that thickness of strips is measured.
5, charging of the present invention is convenient, as long as steel band is directly passed by the other end from filling in the square through hole box-type shell again, needing to carry out multimetering in measurement process is then driven roller to rotate by roller drive motor, drive steel band advances, automatically the thickness of multiple points is measured, thus realizing the continuous automatic inspection of thickness of strips.
6, the present invention can freely arrange pendulous frequency by control panel, and by controlling module, the measurement structure of every coil band is added up and recorded storage, can recall from data base at any time when needed, the convenient depth information understanding each coil band, greatly facilitate the carrying out of following process.
7, the present invention is additionally provided with wireless transmitting system, and wireless transmitting system utilizes Ethernet to transfer data to data overall control center, and the convenient thickness to steel band carries out monitor in real time, and convenient to the process and the background application that carry out data.
8, the whole measurement process of the present invention carries out automatically, it is not necessary to manual operation, it is to avoid because of the error that anthropic factor causes during manual measurement, improve the accuracy of measurement result.
9, the present invention adopts 36V direct current generator and 36V electric motor car rechargeable battery, and its purchase cost is low, reduces the production cost of entirety.
Accompanying drawing explanation
Below in conjunction with the embodiment in accompanying drawing, the present invention is described in further detail, but is not intended that any limitation of the invention.
Fig. 1 is the sectional view of a kind of movable steel strip thickness detection apparatus of the present invention.
Fig. 2 is the structural representation of a kind of movable steel strip thickness detection apparatus of the present invention.
Fig. 3 is the structural representation within box-type shell upper cavity of a kind of movable steel strip thickness detection apparatus of the present invention.
Fig. 4 is the structural representation of the tape driving device of described a kind of movable steel strip thickness detection apparatus of the present invention.
Fig. 5 is in the structural representation figure of the steel band hold-down mechanism of described a kind of movable steel strip thickness detection apparatus of the present invention.
In figure, 1-box-type shell, 2-control panel, 3-gripper shoe, 4-rechargeable battery, 5-left limit block, 6-right limit block, 7-drivewheel, 8-driven pulley, 9-upper holder block, 10-lower lock block, 11-ball-screw, 12-leading screw drive motor, 13-shaft coupling, 14-briquetting guide rail, 15-road wheel, 16-hand-pushing handle, 17-rolling wheel guide rails, 18-roller slide block, 19-roller drive motor, 20-guide rod, 21-spring, 22-upper end pressure transducer, 23-lower end pressure transducer, 24-boss.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described further:
Consult shown in Fig. 1-5, a kind of movable steel strip thickness detection apparatus of the present invention includes box-type shell 1, control panel 2, gripper shoe 3, rechargeable battery 4, steel band positioner, tape driving device, steel band hold-down mechanism and detection probe, described gripper shoe 3 is fixed on described box-type shell 1 inside and described box-type shell 1 is separated into upper and lower two cavitys, rechargeable battery 4 is arranged in the box-type shell 1 below described gripper shoe 3, steel band positioner, tape driving device, steel band hold-down mechanism and detection probe are arranged in the box-type shell 1 above described gripper shoe 3, described control panel 2 is embedded in the upper end of described box-type shell 1;Described steel band positioner includes being separately fixed at the left limit block 5 on the inwall of box-type shell 1 both sides and right limit block 6, being equipped with spacing square hole on described left limit block 5 and right limit block 6, the two side of box-type shell 1 is provided with the square through hole corresponding with above-mentioned spacing square hole;Described tape driving device includes the left and right two respectively close to left limit block 5 and right limit block 6 to live roller, has one for drivewheel 7 in two pairs of live rollers, and the other three is driven pulley 8;Described steel band hold-down mechanism includes upper holder block 9, lower lock block 10, ball-screw 11, briquetting guide rail 14, shaft coupling 13 and leading screw drive motor 12, described leading screw drive motor 12 is fixed on bottom described gripper shoe 3, the motor head of described leading screw drive motor 12 connects ball-screw 11 through described gripper shoe 3 and by shaft coupling 13, upper holder block 9 and lower lock block 10 are respectively equipped with the screwed hole matched with described ball-screw 11, upper holder block 9 and lower lock block 10 are also respectively fixedly connected with the slide block matched with briquetting guide rail 14, steel band is compressed under the combined effect of described ball-screw 11 and briquetting guide rail 14 and separates by described upper holder block 9 and lower lock block 10;Described detection probe is fixed on the seal face of described upper holder block 9 and lower lock block 10.
The bottom of described box-type shell 1 is provided with four road wheels 15, and box-type shell 1 is additionally provided with the hand-pushing handle 16 for hand push.
The both sides of two pairs of live rollers are additionally provided with two pair roller guide rails 17, each described live roller is each attached on roller slide block 18, and the two ends of roller slide block 18 are connected with corresponding a pair rolling wheel guide rails 17 respectively, roller slide block 18 drives described roller to slide up and down on described rolling wheel guide rails 17;Each described rolling wheel guide rails 17 is equipped with the slotted eye vertically arranged, the head of roller drive motor 19 connects described drivewheel 7 through described slotted eye and drives described drivewheel 7 to rotate, and connects the roller slide block 18 of three followers respectively through fixed block and being bolted on rolling wheel guide rails 17 through described slotted eye.
Roller slide block 18 upper end being connected with described drivewheel 7 is additionally provided with the guide rod 20 being vertically arranged, upper holder block 9 is provided with the through hole matched with described guide rod 20, and guide rod 20 is through above-mentioned through hole and is set with spring 21 described upper holder block 9 and roller slide block 18 on guide rod 20.
Being respectively equipped with upper end pressure transducer 22 and lower end pressure transducer 23 on the upper and lower briquetting 10 of described upper holder block 9, described upper end pressure transducer 22 and lower end pressure transducer 23 are embedded in respectively on two seal faces that upper holder block 9 and lower lock block 10 contact.
Described detection probe includes top range sensor and bottom range sensor, top range sensor is fixed on upper holder block 9, its probe stretches out in the seal face of described upper holder block 9, and bottom range sensor is fixed on lower lock block 10, and its probe stretches out in the seal face of described lower lock block 10.
Leading screw drive motor 12, roller drive motor 19 are controlled by described control panel 2 by controlling module, and described upper end pressure transducer 22, lower end pressure transducer 23 and detection probe all electrically connect with control module.
The charging aperture place of described box-type shell 1 be provided with described charging aperture bottom the boss 24 that be arranged in parallel.
This device also includes wireless transmitting system, and wireless transmitting system electrically connects with controlling module, and the thickness information detected is passed through wireless network transmissions to data overall control center by described wireless transmitting system.
Described leading screw drive motor 12 and roller drive motor 19 are 36V direct current generator, and rechargeable battery 4 is 36V electric motor car rechargeable battery 4, and the outer surface of cabinet shell is provided with the charging inlet being connected with this rechargeable battery 4.
Embodiment provided above is the better embodiment of the present invention, only it is used for the present invention is conveniently described, not the present invention is done any pro forma restriction, any art has usually intellectual, if in the scope without departing from the carried technical characteristic of the present invention, utilize the Equivalent embodiments that the done local of disclosed technology contents is changed or modified, and without departing from the technical characteristic content of the present invention, all still fall within the scope of the technology of the present invention feature.
Claims (10)
1. a movable steel strip thickness detection apparatus, it is characterized in that: include box-type shell (1), control panel (2), gripper shoe (3), rechargeable battery (4), steel band positioner, tape driving device, steel band hold-down mechanism and detection probe, described gripper shoe (3) is fixed on described box-type shell (1) inside and described box-type shell (1) is separated into upper and lower two cavitys, rechargeable battery (4) is arranged in the box-type shell (1) of described gripper shoe (3) lower section, steel band positioner, tape driving device, steel band hold-down mechanism and detection probe are arranged in the box-type shell (1) of described gripper shoe (3) top, described control panel (2) is embedded in the upper end of described box-type shell (1);Described steel band positioner includes being separately fixed at the left limit block (5) on the inwall of box-type shell (1) both sides and right limit block (6), being equipped with spacing square hole on described left limit block (5) and right limit block (6), the two side of box-type shell (1) is provided with the square through hole corresponding with above-mentioned spacing square hole;Described tape driving device includes the left and right two respectively close to left limit block (5) and right limit block (6) to live roller, has one for drivewheel (7) in two pairs of live rollers, and the other three is driven pulley (8);nullDescribed steel band hold-down mechanism includes upper holder block (9)、Lower lock block (10)、Ball-screw (11)、Briquetting guide rail (14)、Shaft coupling (13) and leading screw drive motor (12),Described leading screw drive motor (12) is fixed on described gripper shoe (3) bottom,The motor head of described leading screw drive motor (12) connects ball-screw (11) through described gripper shoe (3) and by shaft coupling (13),Upper holder block (9) and lower lock block (10) are respectively equipped with the screwed hole matched with described ball-screw (11),Upper holder block (9) and lower lock block (10) are also respectively fixedly connected with the slide block matched with briquetting guide rail (14),Steel band is compressed under the combined effect of described ball-screw (11) and briquetting guide rail (14) and separates by described upper holder block (9) and lower lock block (10);Described detection probe is fixed on the seal face of described upper holder block (9) and lower lock block (10).
2. a kind of movable steel strip thickness detection apparatus according to claim 1, it is characterized in that: the bottom of described box-type shell (1) is provided with four road wheels (15), box-type shell (1) is additionally provided with the hand-pushing handle (16) for hand push.
3. a kind of movable steel strip thickness detection apparatus according to claim 1, it is characterized in that: the both sides of two pairs of live rollers are additionally provided with two pair roller guide rails (17), each described live roller is each attached on roller slide block (18), and the two ends of roller slide block (18) are connected with corresponding a pair rolling wheel guide rails (17) respectively, roller slide block (18) drives described roller to slide up and down on described rolling wheel guide rails (17);Each described rolling wheel guide rails (17) is equipped with the slotted eye vertically arranged, the head of roller drive motor (19) connects described drivewheel (7) through described slotted eye and drives described drivewheel (7) to rotate, and connects the roller slide block (18) of three followers respectively through fixed block and being bolted on rolling wheel guide rails (17) through described slotted eye.
4. a kind of movable steel strip thickness detection apparatus according to claim 1, it is characterized in that: roller slide block (18) upper end being connected with described drivewheel (7) is additionally provided with the guide rod (20) being vertically arranged, upper holder block (9) is provided with the through hole matched with described guide rod (20), and guide rod (20) is through above-mentioned through hole and is set with spring (21) described upper holder block (9) and roller slide block (18) on guide rod (20).
5. a kind of movable steel strip thickness detection apparatus according to claim 1, it is characterized in that: described upper holder block (9) upper and lower briquetting (10) is respectively equipped with upper end pressure transducer (22) and lower end pressure transducer (23), described upper end pressure transducer (22) and lower end pressure transducer (23) and is embedded in respectively on two seal faces that upper holder block (9) and lower lock block (10) contact.
6. a kind of movable steel strip thickness detection apparatus according to claim 1, it is characterized in that: described detection probe includes top range sensor and bottom range sensor, top range sensor is fixed on upper holder block (9), its probe stretches out in the seal face of described upper holder block (9), bottom range sensor is fixed on lower lock block (10), and its probe stretches out in the seal face of described lower lock block (10).
7. a kind of movable steel strip thickness detection apparatus according to claim 1, it is characterized in that: leading screw drive motor (12), roller drive motor (19) are controlled by described control panel (2) by controlling module, described upper end pressure transducer (22), lower end pressure transducer (23) and detection probe all electrically connect with control module.
8. a kind of movable steel strip thickness detection apparatus according to claim 1, it is characterised in that: the charging aperture place of described box-type shell (1) be provided with described charging aperture bottom the boss (24) that be arranged in parallel.
9. a kind of movable steel strip thickness detection apparatus according to claim 1, it is characterized in that: also include wireless transmitting system, wireless transmitting system electrically connects with controlling module, and the thickness information detected is passed through wireless network transmissions to data overall control center by described wireless transmitting system.
10. a kind of movable steel strip thickness detection apparatus according to claim 1, it is characterized in that: described leading screw drive motor (12) and roller drive motor (19) are 36V direct current generator, rechargeable battery (4) is 36V electric motor car rechargeable battery (4), and the outer surface of cabinet shell is provided with the charging inlet being connected with this rechargeable battery (4).
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CN201610141586.2A CN105806293B (en) | 2016-03-11 | 2016-03-11 | A kind of movable steel strip thickness detection apparatus |
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CN201610141586.2A CN105806293B (en) | 2016-03-11 | 2016-03-11 | A kind of movable steel strip thickness detection apparatus |
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CN105806293B CN105806293B (en) | 2018-05-29 |
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Cited By (2)
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CN108507511A (en) * | 2018-04-12 | 2018-09-07 | 格润智能光伏南通有限公司 | A kind of frame appearance detection apparatus |
CN114812473A (en) * | 2022-06-28 | 2022-07-29 | 江苏卓高新材料科技有限公司 | Automatic testing device and method for thickness of diaphragm |
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CN114812473B (en) * | 2022-06-28 | 2022-11-04 | 江苏卓高新材料科技有限公司 | Automatic testing device and method for thickness of diaphragm |
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