CN105803703B - Automatic change two-sided embroidery device of control - Google Patents
Automatic change two-sided embroidery device of control Download PDFInfo
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- CN105803703B CN105803703B CN201610257211.2A CN201610257211A CN105803703B CN 105803703 B CN105803703 B CN 105803703B CN 201610257211 A CN201610257211 A CN 201610257211A CN 105803703 B CN105803703 B CN 105803703B
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- 238000004519 manufacturing process Methods 0.000 claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims abstract description 8
- 239000004744 fabric Substances 0.000 claims description 23
- 230000006835 compression Effects 0.000 claims description 9
- 238000007906 compression Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 8
- 230000008901 benefit Effects 0.000 abstract description 4
- 230000007547 defect Effects 0.000 description 2
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- 238000012986 modification Methods 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009956 embroidering Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C5/00—Embroidering machines with arrangements for automatic control of a series of individual steps
- D05C5/02—Embroidering machines with arrangements for automatic control of a series of individual steps by electrical or magnetic control devices
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- Sewing Machines And Sewing (AREA)
Abstract
The application relates to an automatic control double-sided embroidery device, which comprises a controller and an embroidery mechanism connected with the controller, wherein the embroidery mechanism comprises a fixing frame, a moving assembly and an embroidery assembly; the fixing frame comprises a vertically arranged supporting column, and fixing plates and fixing frames which are arranged at the two ends and in the middle of the supporting column in the horizontal direction. The test device provided by the application has the advantages of low operation difficulty, high production efficiency and high product quality.
Description
Technical Field
The application relates to an embroidery device, in particular to an automatic control double-sided embroidery device.
Background
The double-sided embroidery is also called double-sided embroidery, is one of excellent traditional processes of Chinese nationality, the double-sided embroidery is embroidered with front and back images on the same backing material in the same embroidering process, the outline is identical, the patterns are also exquisite, and the embroidery can be enjoyed by people. With the increasing demand of people on double-sided embroidery, the existing manual cross stitch has the disadvantages of time and labor consumption and low production efficiency, and cannot meet the market demand. It is desirable to provide an automatically controlled double-sided embroidery device to reduce operational difficulties, improve production efficiency and product quality.
The existing double-sided embroidery is finished by processing the two sides respectively, and the bottom thread is needed on the back of the cross-stitch embroidery because the wiring mode is not determined according to the grid of the cross-stitch fabric, so the double-sided embroidery is not truly double-sided embroidery. The existing double-sided embroidery device has the following defects: 1. the degree of automation is low, can't break away from manual operation. 2. The defective rate is high, and the situation that the product is unqualified often occurs. 3. The needle routing is not determined according to the grid of the cross-stitch fabric, and the produced product is a imitation. 4. The volume is larger, and the transportation and the use are inconvenient.
Therefore, it is necessary to provide an automatically controlled double-sided embroidery device to reduce the operation difficulty, improve the production efficiency and the product quality, and achieve the effect of enabling the embroidery needle to determine the routing according to the grid of the cross-stitch fabric and enabling the machine embroidery to achieve manual embroidery.
Disclosure of Invention
To solve the defects in the prior art, the application provides the following technical scheme to realize: an automatically controlled double-sided embroidery device is provided, the embroidery device comprises a controller and an embroidery mechanism connected with the controller,
the embroidery mechanism comprises a fixed frame, a motion assembly and an embroidery assembly; the fixing frame comprises a vertically arranged supporting column, and fixing plates and fixing frames which are arranged at the two ends and in the middle of the supporting column in the horizontal direction.
The fixing plate and the fixing frame are regular polygons, grooves for fixing embroidery cloth are formed in the inner side of the fixing frame in the horizontal direction, and embroidery needle fixing seats are respectively arranged on the upper surface and the lower surface of the fixing plate and the fixing frame.
The motion assembly comprises a track vertically arranged on the inner side of the support column, a sliding block connected with the track in a matched mode and a fixing piece arranged on the sliding block.
The fixing piece consists of a fixing seat fixed on the sliding block and provided with a through hole in the horizontal direction and a pin shaft arranged in the through hole;
the two ends of the pin shaft are provided with connecting rods which are movably connected with the pin shaft, and the other ends of the connecting rods are movably connected with the supporting plates.
A driving belt connected with the sliding block is arranged between the track and the sliding block and is connected with driving wheels arranged at two ends of the track.
The embroidery assembly comprises a movable chuck fixed with embroidery needles, and a compression spring, an inner shaft sleeve, an outer shaft sleeve and a supporting seat which are sequentially arranged outside the movable chuck;
the supporting seat is a cylindrical cavity, one end of the supporting seat is provided with a fixed table connected with the supporting plate, and the other end of the supporting seat is provided with an opening connected with the embroidery needle.
The movable chuck is a cylinder with one end provided with a driving cylinder coaxial with the movable chuck and the other end provided with a round table;
the axial center of the round table is provided with a fixing hole for fixing the embroidery needle.
The compression spring is sleeved between the movable chuck and the inner shaft sleeve, and two ends of the compression spring are respectively connected with grooves on the movable chuck and the inner shaft sleeve.
The outer shaft sleeve is a hollow circular ring which is arranged in the fixed groove of the supporting seat and has a T-shaped longitudinal section;
one end of the outer sleeve is provided with a fixed cover, and the center of the fixed cover is provided with a through hole connected with the push rod in the driving cylinder.
The upper layer and the lower layer of the fixing frame are respectively provided with the moving component and the embroidery component which are oppositely arranged.
A method for manufacturing double-sided embroidery by using the embroidery device, the method comprising the steps of:
the first step, fixing cross-stitch cloth in the groove of the stitch cloth fixing plate;
secondly, the controller controls the motion assembly to move to the position of the embroidery needle fixing seat, and a driving cylinder positioned on the upper layer of the fixing frame contracts the push rod to enable the movable chuck to open and clamp the embroidery needle;
third, under the control of the controller, the embroidery components respectively positioned at the upper layer and the lower layer of the fixing frame move to the embroidery initial position of the cross-stitch fabric;
fourthly, the embroidery component on the upper layer moves downwards, and embroidery needles pass through the cross-stitch cloth and are clamped by the embroidery component on the lower layer;
fifthly, the lower embroidery assembly moves downwards to tighten the embroidery thread;
sixthly, the motion assembly controls the embroidery assembly to horizontally move;
seventh, the embroidery component at the lower layer moves upwards, and the embroidery needle passes through the cross-stitch cloth and is clamped by the embroidery component at the upper layer;
the embroidery component on the upper layer moves upwards to tighten the embroidery thread;
eighth, repeating the fourth to seventh steps until the embroidery is completed;
and ninth, placing the embroidery needle into the embroidery needle fixing seat.
Compared with the closest prior art, the technical scheme provided by the application has the following beneficial effects:
1. the double-sided embroidery device provided by the application replaces manual production with automation, reduces the operation difficulty, and improves the production efficiency and the product quality.
2. The double-sided embroidery device provided by the application adopts the method that the embroidery needle is embroidered in the grids on the front side and the back side of the cross-stitch cloth, so that the machine embroidery achieves the same effect of manual embroidery.
3. The telescopic control movable chuck for the embroidery assembly provided by the application has the advantages of simple structure and good firmness.
4. The motion assembly provided by the application has the advantages of simple structure, good flexibility and low production cost.
5. The embroidery device provided by the application adopts the controller to control embroidery, different patterns can be embroidered on the embroidery cloth according to the needs, and the embroidery device has the advantage of high variability.
Drawings
Fig. 1 is a schematic perspective view of a double-sided embroidery device according to the present application;
FIG. 2 is a schematic diagram showing the connection between the upper layer of the fixing frame and the moving assembly;
FIG. 3 is a schematic view of the connection between the lower layer of the fixing frame and the moving assembly;
FIG. 4 is a partial cross-sectional view of an embroidery assembly provided in the present application disposed on an upper layer of a fixing frame;
FIG. 5 is a partial cross-sectional view of an embroidery assembly provided in the present application disposed under a mount;
FIG. 6 is a cross-sectional view of an embroidery assembly provided by the present application;
wherein, 1-fixing frame, 2-moving component, 3-embroidery component, 4-embroidery fixed plate, 5-track, 6-slide block, 7-connecting rod, 8-supporting plate, 9-driving belt, 10-movable chuck, 11-inner sleeve, 12-outer sleeve, 13-supporting seat, 14-driving cylinder and 15-fixed cover;
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
Example 1:
as shown in fig. 1, an automatically controlled double-sided embroidery device, the embroidery device comprising a controller and an embroidery mechanism connected to the controller,
the embroidery mechanism comprises a fixed frame 1, a motion assembly 2 and an embroidery assembly 3; the fixing frame 1 comprises a vertically arranged supporting column, and fixing plates and fixing frames which are arranged at the two ends and in the middle of the supporting column in the horizontal direction.
As shown in fig. 2 and 3, the fixing plate and the fixing frame are regular triangles, grooves for fixing embroidery cloth are arranged in the horizontal direction of the inner side of the fixing frame, and embroidery needle fixing seats are respectively arranged on the upper surface and the lower surface.
The motion assembly 2 comprises a track 5 vertically arranged on the inner side of the support column, a sliding block 6 in matched connection with the track 5 and a fixing piece arranged on the sliding block 6.
The fixing piece consists of a fixing seat fixed on the sliding block 6 and provided with a through hole in the horizontal direction and a pin shaft arranged in the through hole;
the two ends of the pin shaft are provided with connecting rods 7 which are movably connected with the pin shaft, and the other ends of the connecting rods 7 are movably connected with a supporting plate 8.
A driving belt 9 connected with the sliding block 6 is arranged between the track 5 and the sliding block 6, and the driving belt 9 is connected with driving wheels arranged at two ends of the track 5.
As shown in fig. 4, 5 and 6, the embroidery assembly 3 comprises a movable chuck 10 fixed with an embroidery needle, and a compression spring, an inner sleeve 11, an outer sleeve 12 and a supporting seat 13 which are sequentially arranged outside the movable chuck 10;
the supporting seat 13 is a cylindrical cavity, one end of the supporting seat is provided with a fixed table connected with the supporting plate 8, and the other end of the supporting seat is provided with an opening connected with the embroidery needle.
The movable chuck 10 is a cylinder with one end provided with a driving cylinder 14 coaxial with the movable chuck and the other end provided with a round table;
the axial center of the round table is provided with a fixing hole for fixing the embroidery needle.
The compression spring is sleeved between the movable chuck 10 and the inner sleeve 11, and two ends of the compression spring are respectively connected with grooves on the movable chuck 10 and the inner sleeve 11.
The outer sleeve 12 is a hollow circular ring which is arranged in a fixed groove of the supporting seat 13 and has a T-shaped longitudinal section;
one end of the outer sleeve 12 is provided with a fixed cover 15, and the center of the fixed cover 15 is provided with a through hole connected with a push rod in the driving cylinder 14.
As shown in fig. 1, the upper and lower layers of the fixing frame 1 are respectively provided with the moving assembly 2 and the embroidery assembly 3 which are oppositely arranged.
A method for manufacturing double-sided embroidery by using the embroidery device, the method comprising the steps of:
firstly, fixing cross-stitch cloth in the groove of the stitch cloth fixing plate 4;
secondly, the controller controls the motion assembly 2 to move to the position of the embroidery needle fixing seat, and the driving cylinder 14 positioned at the upper layer of the fixing frame 1 contracts the push rod to enable the movable chuck 10 to open and clamp the embroidery needle;
third, under the control of the controller, the embroidery components 3 respectively positioned at the upper layer and the lower layer of the fixing frame 1 move to the embroidery initial position of the cross-stitch fabric;
fourthly, the embroidery component 3 on the upper layer moves downwards, the embroidery needle passes through the cross-stitch cloth and is clamped by the embroidery component 3 on the lower layer;
fifthly, the lower embroidery component 3 moves downwards to tighten the embroidery thread;
sixthly, the motion assembly 2 controls the embroidery assembly 3 to horizontally move;
seventh, the lower embroidery assembly 3 moves upwards, and the embroidery needle passes through the cross-stitch cloth and is clamped by the upper embroidery assembly 3;
the embroidery component 3 on the upper layer moves upwards to tighten the embroidery thread;
eighth, repeating the fourth to seventh steps until the embroidery is completed;
and ninth, placing the embroidery needle into the embroidery needle fixing seat.
The above embodiments are only for illustrating the technical solution of the present application and not for limiting the same, and although the present application has been described in detail with reference to the above embodiments, one skilled in the art may make modifications and equivalents to the specific embodiments of the present application, and any modifications and equivalents thereof without departing from the spirit and scope of the present application are within the scope of the claims of the present application.
Claims (8)
1. An automatic control double-sided embroidery device, the embroidery device comprises a controller and an embroidery mechanism connected with the controller, and is characterized in that,
the embroidery mechanism comprises a fixed frame (1), a motion assembly (2) and an embroidery assembly (3); the fixing frame (1) comprises a vertically arranged supporting column, and fixing plates and fixing frames which are arranged at the two ends and the middle of the supporting column in the horizontal direction;
the motion assembly (2) comprises a track (5) vertically arranged at the inner side of the support column, a sliding block (6) in matched connection with the track (5) and a fixing piece arranged on the sliding block (6);
the fixing piece consists of a fixing seat fixed on the sliding block (6) and provided with a through hole in the horizontal direction and a pin shaft arranged in the through hole;
connecting rods (7) which are movably connected with the pin shafts are arranged at two ends of the pin shafts, and the other ends of the connecting rods (7) are movably connected with a supporting plate (8);
the embroidery assembly (3) comprises a movable chuck (10) fixed with an embroidery needle, and a compression spring, an inner sleeve (11), an outer sleeve (12) and a supporting seat (13) which are sequentially arranged outside the movable chuck (10);
the supporting seat (13) is a cylindrical cavity, one end of the supporting seat is provided with a fixed table connected with the supporting plate (8), and the other end of the supporting seat is provided with an opening connected with the embroidery needle.
2. The embroidery device according to claim 1, wherein the fixing plate and the fixing frame are regular polygons, grooves for fixing embroidery cloth are provided in the horizontal direction inside the fixing frame, and embroidery needle fixing seats are provided on the upper and lower surfaces, respectively.
3. Embroidery device according to claim 1, characterized in that a drive belt (9) connected to the slider (6) is arranged between the track (5) and the slider (6), the drive belt (9) being connected to drive wheels arranged at both ends of the track (5).
4. The embroidery device according to claim 1, wherein the movable clamp (10) is a cylinder with one end provided with a driving cylinder (14) coaxial with the movable clamp and the other end provided with a round table;
the axial center of the round table is provided with a fixing hole for fixing the embroidery needle.
5. Embroidery device according to claim 4, characterized in that the compression spring is sleeved between the movable clamp (10) and the inner hub (11), and both ends of the compression spring are connected with grooves on the movable clamp (10) and the inner hub (11), respectively.
6. The embroidery device according to claim 5, wherein the outer sleeve (12) is a hollow ring with a T-shaped longitudinal section arranged in a fixing groove of the supporting seat (13);
one end of the outer sleeve (12) is provided with a fixed cover (15), and the center of the fixed cover (15) is provided with a through hole connected with the push rod in the driving cylinder (14).
7. Embroidery device according to claim 1, characterized in that the upper and lower layers of the holder (1) are provided with the moving assembly (2) and the embroidery assembly (3) arranged opposite each other.
8. A method of making double-sided embroidery using the embroidery device of any one of claims 1-7, the method comprising the steps of:
the first step, the cross stitch cloth is fixed in a groove of an stitch cloth fixing plate (4);
secondly, the controller controls the movement assembly (2) to move to the position of the embroidery needle fixing seat, and a driving cylinder (14) positioned on the upper layer of the fixing frame (1) contracts the push rod to enable the movable chuck (10) to open and clamp the embroidery needle;
third, under the control of the controller, the embroidery components (3) respectively positioned at the upper layer and the lower layer of the fixing frame (1) move to the embroidery initial position of the cross-stitch fabric;
fourthly, the embroidery component (3) at the upper layer moves downwards, embroidery needles penetrate through the cross-stitch cloth and are clamped by the embroidery component (3) at the lower layer;
fifthly, the lower embroidery component (3) moves downwards to tighten the embroidery thread;
sixthly, the motion assembly (2) controls the embroidery assembly (3) to move horizontally;
seventh, the embroidery component (3) at the lower layer moves upwards, and embroidery needles penetrate through the cross-stitch cloth and are clamped by the embroidery component (3) at the upper layer;
the embroidery component (3) on the upper layer moves upwards to tighten the embroidery thread;
eighth, repeating the fourth to seventh steps until the embroidery is completed;
and ninth, placing the embroidery needle into the embroidery needle fixing seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610257211.2A CN105803703B (en) | 2016-04-22 | 2016-04-22 | Automatic change two-sided embroidery device of control |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610257211.2A CN105803703B (en) | 2016-04-22 | 2016-04-22 | Automatic change two-sided embroidery device of control |
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| Publication Number | Publication Date |
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| CN105803703A CN105803703A (en) | 2016-07-27 |
| CN105803703B true CN105803703B (en) | 2023-12-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610257211.2A Active CN105803703B (en) | 2016-04-22 | 2016-04-22 | Automatic change two-sided embroidery device of control |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109137298B (en) * | 2018-09-12 | 2020-10-30 | 武汉纺织大学 | Small semi-automatic cross-stitch embroidery machine |
| CN109056210B (en) * | 2018-09-12 | 2020-04-14 | 武汉纺织大学 | Automatic cross-stitch needle threading device |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5111760A (en) * | 1989-06-22 | 1992-05-12 | Garzone Jr Raymond G | Double-embroidered lace |
| CN201485652U (en) * | 2009-08-07 | 2010-05-26 | 白琳 | Self-service decorative embroidery frame |
| CN101817279A (en) * | 2010-04-08 | 2010-09-01 | 江苏爱涛文化艺术有限公司 | Frame-mounted double-layer embroidery with stereoscopic effect and preparation method thereof |
| CN103510306A (en) * | 2013-09-13 | 2014-01-15 | 吴进明 | Cross-stitch simulation machine |
| CN203807742U (en) * | 2014-03-26 | 2014-09-03 | 诸暨玛雅电器机械有限公司 | Tabouret driving structure of novel embroidery machine |
| CN104060423A (en) * | 2014-07-02 | 2014-09-24 | 苏州市叶绣工艺厂 | Hollow two-sided embroidery technology |
-
2016
- 2016-04-22 CN CN201610257211.2A patent/CN105803703B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5111760A (en) * | 1989-06-22 | 1992-05-12 | Garzone Jr Raymond G | Double-embroidered lace |
| CN201485652U (en) * | 2009-08-07 | 2010-05-26 | 白琳 | Self-service decorative embroidery frame |
| CN101817279A (en) * | 2010-04-08 | 2010-09-01 | 江苏爱涛文化艺术有限公司 | Frame-mounted double-layer embroidery with stereoscopic effect and preparation method thereof |
| CN103510306A (en) * | 2013-09-13 | 2014-01-15 | 吴进明 | Cross-stitch simulation machine |
| CN203807742U (en) * | 2014-03-26 | 2014-09-03 | 诸暨玛雅电器机械有限公司 | Tabouret driving structure of novel embroidery machine |
| CN104060423A (en) * | 2014-07-02 | 2014-09-24 | 苏州市叶绣工艺厂 | Hollow two-sided embroidery technology |
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