CN105803447B - A kind of preparation of super hydrophilic micro-nano copper oxide film with anti-fouling performance and detection method - Google Patents

A kind of preparation of super hydrophilic micro-nano copper oxide film with anti-fouling performance and detection method Download PDF

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Publication number
CN105803447B
CN105803447B CN201610235587.3A CN201610235587A CN105803447B CN 105803447 B CN105803447 B CN 105803447B CN 201610235587 A CN201610235587 A CN 201610235587A CN 105803447 B CN105803447 B CN 105803447B
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micro
oxide film
copper oxide
nano copper
nano
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CN105803447A (en
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张仲彬
曹丽华
李勇
张毅
王艳红
张来
李盼
姜铁骝
胡鹏飞
司和勇
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Northeast Electric Power University
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Northeast Dianli University
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/60Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using alkaline aqueous solutions with pH greater than 8
    • C23C22/63Treatment of copper or alloys based thereon

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  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Investigating Or Analyzing Non-Biological Materials By The Use Of Chemical Means (AREA)

Abstract

The present invention is preparation and the detection method of a kind of super hydrophilic micro-nano copper oxide film with anti-fouling performance, its main feature is that, link is pre-processed including micro-nano copper oxide film preparation, the detection of micro-nano copper oxide film preparation link and the super hydrophilic anti-fouling performance of micro-nano copper oxide film, the micro-nano copper oxide film made from the method for the invention not only enables copper pipe type falling film evaporator evaporation tube have scaling property, and the water vapour to be evaporated provides more forming core places, so that vapor forming core efficiency and evaporation efficiency increase, greatly improve the anti-fouling performance of copper pipe type falling film evaporator evaporation inside pipe wall and the stability of operation, it is not only simple, and manufacture is of low cost, beneficial to industrialization and business promotion.

Description

A kind of preparation and detection of the super hydrophilic micro-nano copper oxide film with anti-fouling performance Method
Technical field
The present invention relates to Heat Exchanger Fouling performance monitoring and diagnostic field, and in particular to a kind of super with anti-fouling performance The preparation of hydrophilic micro-nano copper oxide film and detection method.
Background technology
Tube-type down-flow evaporator has the advantages that simple in structure, heat transfer efficiency is high, cost of investment is low, discharge concentration is high, especially It uses the tube-type down-flow evaporator of the copper pipe with preferable heat-transfer effect at chemical industry, papermaking, food, sea water desalination, waste liquid It is used widely in the fields such as reason.
Usually in the course of work of copper pipe type falling film evaporator, whether the evaporation process containing alundum (Al2O3) black liquor can Safely, effectively, the generation stablized, it is necessary to be provided simultaneously with that falling liquid film is density stabilized and thermic load stablizes two primary conditions.Falling liquid film is close Degree is the girth fluid flow per second flowed through in unit tube, black containing alundum (Al2O3) if the flow is less than certain value The liquid film of liquid will rupture.Black liquor will be converted into wadding strip stream in the membranaceous stream of pipe internal surface, then will certainly in pipe The thinning of liquid film in some regions.If these liquid film thinner region surfaces are inadequate to the affinity of water, i.e., it is existing that " main pipe " can occur As.The generation of main pipe can not only make copper pipe type falling film evaporator evaporation efficiency reduce and also with stoste enter copper pipe type falling liquid film steaming It is concentrated by evaporation in hair device, the precipitation of crystallization, crystallization is attached to evaporation inside pipe wall and forms serious scale, so as to reduce copper pipe type drop The operation stability of film evaporator.
Chinese invention patent publication number CN101805908A discloses that " a kind of in steel substrate surface to prepare titanium dioxide anti-corrosion anti- The method of dirty film ", it is resistance to that this method using sol-gal process in tube-type down-flow evaporator evaporation tube steel substrate surface prepares titanium dioxide Corrode anti-tartar film, but uneven film thickness is even made from this method, and film plasticity is poor, easy brittle failure and cracked, leads Cause anti-tartar disabler and bring serious chemical attack.Chinese invention patent Publication No. CN102154672A discloses " tool Have non-metallic film of high heat conduction efficiency and antifouling capability and preparation method thereof ", this method uses laser ablation and collosol and gel One layer of nonmetal film is made in metal or metal alloy heat exchanger surface in the method being combined, but this kind of method prepares non-gold It is complicated to belong to thin-film technique, cost of manufacture is higher, is unfavorable for industrial application.Chinese invention patent publication number CN104830124A is disclosed " a kind of preparation method of stripe anti-tartar coating ", and this method uses mask and light polymerization technique phase With reference to method be prepared for a kind of stripe antibiont dirt function coating material, but the only pin of coating material made from this method To effective, the effect unobvious for other dirts such as particulate fouling and crystallisation fouling of biofouling.
Copper pipe type falling liquid film device operation in, how by varying copper pipe type falling liquid film device evaporation tube inner wall surface anti-tartar Can, avoid and prevent " main pipe " and fouling, be technical barrier urgently to be resolved hurrily at present.And the surface resistive connection that existing literature is introduced The method of dirty ability, it is impossible to which thoroughly prevention copper pipe type falling film evaporator evaporation tube inner wall surface fouling, is also unfavorable for realizing industry Change and promote and apply.
The content of the invention
For this reason, for can not effectively solve asking for the copper pipe type falling film evaporator easy fouling of evaporation tube inner wall surface at present Topic, the object of the present invention is to propose preparation and the detection side of a kind of super hydrophilic micro-nano copper oxide film with anti-fouling performance Method, since the micro/nano film of preparation has super hydrophilicity, can make falling film evaporator evaporation tube inner wall surface play ant-scaling Effect, and then improve falling film evaporator evaporation efficiency and operation stability.
Realizing the technical solution that the object of the invention uses is:A kind of super hydrophilic micro-nano copper oxide with anti-fouling performance is thin The preparation of film and detection method, it is characterised in that it includes herein below:
1) micro-nano copper oxide film preparation pretreatment link
(a) by the copper test piece of copper sheet cut growth 3mm × wide 3mm, the oxygen for removing copper removal strip is polished through mechanical grinding Compound, copper test piece is taken up in order of priority and carries out pickling through the sulfuric acid solution that mass percent is 20% and 10% sulfuric acid solution, then Through the cleaning of 0.1mol/L sodium hydroxides aqueous slkali, deoil, then after ultrasonic cleaning, then with alcohol wipe copper strip, Prevent copper strip from aoxidizing, it is stand-by;
(b) by surfactant KH550 and water with 1:5 are uniformly mixed, and make its hydrolysis complete.Sodium hydroxide, sodium peroxydisulfate, H2O and KH550 solution is according to M (Na2S2O8)=2.3720g, V (NaOH)=20mL, V (H2O)=40mL, V (KH550 solution)= 5mL, is measured and is configured to required content reaction solution, wherein:M is quality, V is volume;
2) micro-nano copper oxide film preparation link
It will be reacted in reaction solution that (b) that (a) of step 1) pretreated copper test piece is put into step 1) is matched somebody with somebody, instead It is 60min between seasonable, reacts and carried out in temperature is 60 DEG C of water baths;Copper test piece and clear with deionized water is taken out after the completion of reaction Surface is washed, then prevents from aoxidizing with alcohol wipe copper strip, drying at room temperature obtains micro-nano copper oxide film;
3) detection of the super hydrophilic anti-fouling performance of micro-nano copper oxide film
(d) micro-nano copper oxide film surface microscopic structure detects:The micro-nano copper oxide film that step 2) is obtained is used Scanning electron microscope carries out SEM detections to its surface, obtains surface microhardness figure, micro-nano copper oxide film surface is micro- It is flower-shaped that organization chart shows dandelion, then it is assumed that the reaction of step 2) is effecting reaction, i.e., verification is micro-nano copper oxide film;
(e) micro-nano copper oxide film super hydrophilicity detects:Step 2) is obtained with contact angle/interfacial tension measuring instrument Micro-nano copper oxide film carry out surface the contact angle of water tested, contact angle<15 °, then verify micro-nano copper oxide film With Superhydrophilic;
(f) micro-nano copper oxide film anti-dirt performance detection:The micro-nano copper oxide film obtained to step 2) is weighed, Then micro-nano copper oxide thin film suspending is added into the calcium sulfate that molar concentration is 0.02mol/L into beaker on test piece frame Solution, the test piece frame for hanging with micro-nano copper oxide film is put into beaker, is then placed in again on magnetic stirrer, with 25r/ When the speed stirring 7 of min is small, weighs after micro-nano copper oxide film is taken out drying after test, obtain dirt deposition amount, It is less than 7 × 10 with gain in weight-5g/mm2, that is, verify that micro-nano copper oxide film surface has anti-fouling performance.
The present invention a kind of preparation of super hydrophilic micro-nano copper oxide film and the proposition of detection method with anti-fouling performance Based on following design:
1. copper pipe surface is directionally modified to ultra-hydrophilic surface, using the method for chemically-directed erosion first by copper test piece table Face aoxidizes out one layer of Kocide SD, then being heated makes its dehydration form cupric oxide, and cupric oxide forming core and long general orientation are and hydrogen Cupric oxide is consistent, cupric oxide formation cluster-shaped, and there are many micropores, moisture film again between different cupric oxide to flow through with these Siphonic effect can be formed during the surface of micropore, water absorption is prevented the forming core of dirt on surface;
2. since cupric oxide super-hydrophilic film surface is larger to the tension force of water, water base can sprawl completely on its surface Open, i.e., flowed down so that stablizing film-like from evaporation pipe internal surface after black liquor film forming, so as to avoid the generation of main pipe.Main pipe lures again The internal factor of fouling is sent out, i.e. main pipe can produce dry and wet junctional area, and dry and wet junctional area can be there are the huge temperature difference so that dirt Solubility is reduced and a large amount of forming core and grown up;
3. super-hydrophilic film can effectively adsorb water, water membrane is produced on its surface, which can prevent dirt from existing Forming core on its surface, another aspect vapor in forming core, grow up, escape out contact surface during, to being attached to hydrophilic film table The dirt in face can play the role of washing away.
A kind of preparation of super hydrophilic micro-nano copper oxide film with anti-fouling performance of the present invention and detection method, this is micro- Nano thin-film not only enables copper pipe type falling film evaporator evaporation tube have scaling property, but also the water vapour to be evaporated provides More forming core places so that vapor forming core efficiency and evaporation efficiency increase, and greatly improve copper pipe type falling film evaporator Evaporate the anti-fouling performance of inside pipe wall and the stability of operation.Copper pipe type falling film evaporator evaporation tube inner wall surface provided by the invention Anti-tartar method is not only simple, but also manufacture is of low cost, beneficial to industrialization and business promotion.
Brief description of the drawings
Fig. 1 is super hydrophilic micro-nano copper oxide film surface micro-organization chart;
Fig. 2 is angle of wetting image of each copper test piece to water;
Fig. 3 is angle of wetting angle curve schematic diagram of the copper sheet surface to water of differential responses time;
Fig. 4 is change curve schematic diagram of the dirt deposition amount with the reaction time.
Embodiment
The invention will be further described with reference to the accompanying drawings and examples.
1~attached drawing 4 and subordinate list 1 referring to the drawings, a kind of super hydrophilic micro-nano copper oxide with anti-fouling performance of the invention The preparation of film and detection method, including herein below:
1) micro-nano copper oxide film preparation pretreatment link
(a) by 6 copper test pieces of copper sheet cut growth 3mm × wide 3mm, copper removal strip is removed through mechanical grinding polishing Oxide, and make marked as 0-5, wherein No. 0 sample is without any chemically treated copper test piece;Will be marked as 1-5 copper test pieces It is taken up in order of priority and carries out pickling through the sulfuric acid solution that mass percent is 20% and 10% sulfuric acid solution, then through 0.1mol/L hydrogen-oxygens Change soda solution alkali cleaning, go oil processing, then cleaned with ultrasonic wave, then after ultrasonic cleaning, then with alcohol wipe copper Strip, prevents copper strip from aoxidizing, stand-by;
(b) by surfactant KH550 and water with 1:5 are uniformly mixed, and make its hydrolysis complete.Sodium hydroxide, sodium peroxydisulfate, H2O and KH550 solution is measured according to subordinate list 1 and is configured to required content reaction solution.In subordinate list 1, component is M (Na2S2O8) =2.3720g, V (NaOH)=20mL, V (H2O the solution that)=40mL, V (KH550 solution)=5mL configurations form is the present invention The reaction formula of liquid of super hydrophilic micro-nano copper oxide film is prepared, other 4 kinds formulas are as a comparison.Wherein:M is quality, V is body Product;
2) micro-nano copper oxide film preparation link
(a) of step 1) is pre-processed to the copper test piece got well marked as 1-5 and is put into the mark pair that (b) subordinate list 1 of step 1) is matched somebody with somebody Should be marked as in 1-5 reaction solutions, and reacted by 1 stipulated time of table, reaction time 60min, it is 60 DEG C to react in temperature Carried out in water bath;Copper test piece is taken out after the completion of reaction and cleans surface with deionized water, then with alcohol wipe copper strip Prevent from aoxidizing, drying at room temperature obtains micro-nano copper oxide film;
3) detection of the super hydrophilic anti-fouling performance of micro-nano copper oxide film
(d) micro-nano copper oxide film surface microscopic structure detects:The micro-nano oxygen marked as 1-5 that step 2) is obtained Change Copper thin film and SEM detections are carried out to its surface with scanning electron microscope, obtain surface microhardness figure, micro-nano copper oxide is thin It is flower-shaped that film surface micro-organization chart shows dandelion, then it is assumed that the reaction of step 2) is effecting reaction, i.e., verification is micro-nano CuO film, is shown in No. 3 sample partial enlarged views in Fig. 1;
(e) micro-nano copper oxide film super hydrophilicity detects:Step 2) is obtained with contact angle/interfacial tension measuring instrument Carry out surface respectively marked as 1-5 micro-nano copper oxides film and 0 bronze medal test piece of label the contact angle of water tested, contact angle< 15 °, testing result is shown in Fig. 2 and Fig. 3, then verification has Superhydrophilic marked as 1-5 micro-nano copper oxides film;
(f) micro-nano copper oxide film anti-dirt performance detection:Step 2) is obtained marked as 1-5 micro-nano copper oxides Film and 0 bronze medal test piece of label are weighed, and then will hang on test piece marked as 1-5 micro-nano copper oxides film and 0 bronze medal test piece of label On frame, and it is arranged circumferentially about, the calcium sulphate soln that molar concentration is 0.02mol/L is added into beaker, test piece frame is put into burning In cup, then it is placed in again on magnetic stirrer, will be micro- marked as 1-5 after test when small with the speed stirring 7 of 25r/min Nano oxidized 0 bronze medal test piece of Copper thin film and label is weighed after taking out drying, and is vertical using test piece gain in weight using the reaction time as transverse axis Axis, does dirt deposition amount curve, sees attached drawing 4, is less than 7 × 10 with gain in weight-5g/mm2, that is, verify micro-nano copper oxide film table Face has anti-fouling performance.As can be seen from Figure 4, by comparing in dirt deposition amount curve marked as 1-5 micro-nano copper oxide films With the gain in weight size of 0 bronze medal test piece of label, 1-5 micro-nano copper oxide films dirt deposition measures the front and rear test piece gain in weight of examination 0 bronze medal test piece of label respectively less than without any processing, wherein 3 micro-nano copper oxide film gain in weight of label are minimum, and less than 7 × 10-5g/mm2.Illustrate to be provided with anti-fouling performance by the strip of this chemically-directed hydrophilic modifying.And the anti-tartar of 3 sample of label Performance is optimal, meets operation anti-tartar standard steady in a long-term.
1. reaction solution different formulations of subordinate list and reaction time table
Label 1 2 3 4 5
M(Na2S2O8)/g 2.3901 2.3760 2.3720 2.3669 2.3656
V(NaOH)/mL 20 20 20 20 20
V(H2O)/mL 40 40 40 40 40
V(KH550)/mL 5 5 5 5 5
Reaction time (min) 20 40 60 80 100
Present invention detection instrument is commercial product, wherein:The model for the scanning electron microscope that embodiment is selected: The commercial product that JSM-6510A is sold by Rui Sheng Science and Technology Ltd.s of Shenzhen.

Claims (1)

1. preparation and the detection method of a kind of super hydrophilic micro-nano copper oxide film with anti-fouling performance, it is characterised in that it Including herein below:
1) micro-nano copper oxide film preparation pretreatment link
(a) by the copper test piece of copper sheet cut growth 3mm × wide 3mm, the oxide for removing copper removal strip is polished through mechanical grinding, Copper test piece is taken up in order of priority and carries out pickling through the sulfuric acid solution that mass percent is 20% and 10% sulfuric acid solution, then is passed through The cleaning of 0.1mol/L sodium hydroxides aqueous slkali, deoil, and then after ultrasonic cleaning, then with alcohol wipe copper strip, prevents Only copper strip aoxidizes, stand-by;
(b) by surfactant KH550 and water with 1:5 are uniformly mixed, and make its hydrolysis complete, sodium hydroxide, sodium peroxydisulfate, H2O and KH550 solution is according to M (Na2S2O8)=2.3720g, V (NaOH)=20mL, V (H2O)=40mL, V (KH550 solution)=5mL, Measured and be configured to required content reaction solution, wherein:M is quality, V is volume;
2) micro-nano copper oxide film preparation link
It will be reacted in reaction solution that (b) that (a) of step 1) pretreated copper test piece is put into step 1) is matched somebody with somebody, during reaction Between be 60min, react temperature be 60 DEG C of water baths in carry out;Copper test piece is taken out after the completion of reaction and cleans table with deionized water Face, then prevent from aoxidizing with alcohol wipe copper strip, drying at room temperature obtains micro-nano copper oxide film;
3) detection of the super hydrophilic anti-fouling performance of micro-nano copper oxide film
(d) micro-nano copper oxide film surface microscopic structure detects:The micro-nano copper oxide film that step 2) is obtained scans Electron microscope carries out SEM detections to its surface, obtains surface microhardness figure, micro-nano copper oxide film surface microscopic structure It is flower-shaped that figure shows dandelion, then it is assumed that the reaction of step 2) is effecting reaction, i.e., verification is micro-nano copper oxide film;
(e) micro-nano copper oxide film super hydrophilicity detects:Step 2) is obtained with contact angle/interfacial tension measuring instrument micro- Nano oxidized Copper thin film carries out surface and the contact angle of water is tested, contact angle<15 °, then verify that micro-nano copper oxide film has Superhydrophilic;
(f) micro-nano copper oxide film anti-dirt performance detection:The micro-nano copper oxide film obtained to step 2) is weighed, then By micro-nano copper oxide thin film suspending on test piece frame, the calcium sulphate soln that molar concentration is 0.02mol/L is added into beaker, The test piece frame for hanging with micro-nano copper oxide film is put into beaker, is then placed in again on magnetic stirrer, with the speed of 25r/min When degree stirring 7 is small, weighs after micro-nano copper oxide film is taken out drying after test, obtain dirt deposition amount, with weightening Amount is less than 7 × 10-5g/mm2, that is, verify that micro-nano copper oxide film surface has anti-fouling performance.
CN201610235587.3A 2016-04-14 2016-04-14 A kind of preparation of super hydrophilic micro-nano copper oxide film with anti-fouling performance and detection method Expired - Fee Related CN105803447B (en)

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