CN105802056A - Low-odor cable sheath sizing material for electric wires - Google Patents
Low-odor cable sheath sizing material for electric wires Download PDFInfo
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- CN105802056A CN105802056A CN201510808087.XA CN201510808087A CN105802056A CN 105802056 A CN105802056 A CN 105802056A CN 201510808087 A CN201510808087 A CN 201510808087A CN 105802056 A CN105802056 A CN 105802056A
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Abstract
The invention discloses a low-odor cable sheath sizing material for electric wires. The low-odor cable sheath sizing material for the electric wires is prepared from the following ingredients in parts by weight: 100 parts of polyvinyl chloride resin, 26 parts of trioctyl trimellitate, 10.5 parts of purified dioctyl terephthalate, 4.8 parts of epoxidized soybean oil, 20 parts of calcium carbonate, 7.5 parts of calcium-zinc composite stabilizer, 1.2 parts of high-melting-point polyethylene wax, 0.15 part of phenolic antioxidant 1010, 1 part of acrylate resin, 3.2 parts of barium sulfate and 1.5 parts of silicone powder, wherein the melting point of the high-melting-point polyethylene wax is above 105 DEG C, the degree of polymerization of the polyvinyl chloride resin is 1,300, and the calcium carbonate is at least one of calcene, nano calcium carbonate and heavy calcium carbonate. According to the low-odor cable sheath sizing material for the electric wires, odors of the electric wires can be effectively reduced, meanwhile, good surfaces can still be maintained at the high-speed processing rate of about 600m/min to 800m/min on an automotive wire production site, and the surfaces of the wires are free of a coarse phenomenon.
Description
Technical field
The present invention relates to electric wire for automobiles, particularly relate to a kind of low abnormal smells from the patient electric wire and cable jacket sizing material.
Background technology
Usual automobile electric wire polyvinyl chloride cable material production method is with Corvic for base material, add plasticizer, stabilizer and processing aid, process through special kneading device, although automotive line can be met produce primary demand, but there is the problem that abnormal smells from the patient is big, scraped finish performance is not good and processing characteristics is undesirable.Automotive line uses position special due to it, automobile cannot avoid the mutual friction between line and line in running, once the worn out meeting of plastic sheath directly results in short circuit and causes hidden peril of accident, in addition, automobile bodies is a space comparatively closed, the necessary environment-friendly tasteless of the kit item used in compartment, the healthy not damaged to people.In sum, automotive line PVC Insulation Material is except necessary electric property, it is necessary to scraped finish tasteless, resistance to.Through retrieving domestic patent, it has been found that existing patent is all not related to the innovative technology of this patent, now enumerate 3 Patents and illustrate.Mentioning in the patent of invention that the patent No. is 201,010,548,647 1 kinds of automotive line PVC of Suzhou Zhao Feng plastic cement company limited, from formula, automotive line PVC is solved Cost Problems, alternative Foreign Automobile line PVC still there is no performance and is obviously improved.The patent No. of Tianjin Dehao Ultrafine New Materials Co., Ltd is mention in CN201010599789.9 material special for flame-retarding polyvinyl chloride insulated cable, by the material special for flame-retarding polyvinyl chloride insulated cable that the design of formula and technique obtains, there is the electrical insulating property of excellence, processability and heat stability, good surface can be obtained with common screw extruder.And be applicable to automotive wire bundle manufacture, but improvement is sent to for abnormal smells from the patient and scraped finish.The patent No. of company limited of Sinopec is mention in 200810139982.7 1 kinds of automotive line electric wire igelites and preparation method thereof, adopts automotive line igelite prepared by Chemical Crosslinking Methods.Its wearability and thermostability improve, and in its formula, raw material types is more, and it contains the selection of cross-linking agent and initiator, there is the problem that raw material is chosen and quality consistency is relatively difficult to ensure card.
Summary of the invention
It is an object of the invention to provide a kind of low abnormal smells from the patient electric wire and cable jacket sizing material, this low abnormal smells from the patient electric wire and cable jacket sizing material can effectively reduce abnormal smells from the patient, simultaneously, ensure its High-speed machining speed in automotive line production scene at 600 ~ 800m/min still to keep good surface up and down, line surface is without crude phenomenon.
For reaching above-mentioned purpose, the technical solution used in the present invention is: a kind of low abnormal smells from the patient electric wire and cable jacket sizing material, described low abnormal smells from the patient electric wire and cable jacket sizing material is processed by the component of following weight portion and is obtained: Corvic 100 parts, trioctyl trimellitate (TOTM) 26 parts, p-phthalic acid's dioctyl ester 10.5 parts, epoxy soybean oil 4.8 parts, calcium carbonate 20 parts, calcium-zinc composite stabilizing agent 7.5 parts, 1.2 parts of high melting point polyethylene wax, phenolic antioxidant 1010 is 0.15 part, acrylic resin 1 part, 3.2 parts of barium sulfate, silicone powder body 1.5 parts, described high melting point polyethylene wax fusing point is higher than 105 DEG C.
The technical scheme improved further in technique scheme is as follows:
1, in such scheme, described PVC resin polymerization degree 1300.
2, in such scheme, described calcium carbonate is at least one in calcene, nano-calcium carbonate, ground calcium carbonate.
3, in such scheme, described calcium carbonate is that calcene, nano-calcium carbonate and ground calcium carbonate form compound calcium carbonate according to 1:5:2 weight ratio.
Due to the utilization of technique scheme, the present invention compared with prior art has the advantage that
1, the low abnormal smells from the patient electric wire and cable jacket sizing material of the present invention, it selects the plasticizer that specific components and content trioctyl trimellitate (TOTM), p-phthalic acid's dioctyl ester, epoxy soybean oil form to arrange in pairs or groups with Corvic, the positive acting making these several plasticizers maximizes, namely the effect of every kind of plasticizer is played, wearability, abnormal smells from the patient or abnormal flavour is improved little while the mechanical property ensured or improve its excellence, High-speed machining performance, decreases the consumption of plasticizer simultaneously；Secondly, automotive line causes its phenomenon easily often rubbed against due to its restriction using environment, with the passage of time thin-walled automotive line will certainly conductor expose formation short circuit cause motor-vehicle accident, this product passes through formula adjustment, add containing 3 parts of barium sulfate, silicone powder body 1.5 parts, its wearability of centralized optimization, also enhances the corrosion resistance of product simultaneously；Again, polyvinyl chloride resin, plasticizer, processing aid and filler are in optimized selection and proportioning by this formula for a product especially, ensure its High-speed machining speed in automotive line production scene at 600 ~ 800m/min still to keep good surface up and down, line surface is without crude phenomenon；Again, the heat resistance of 105 DEG C of Insulation Material can be better strengthened by adding 105 DEG C of calcium-zinc composite stabilizing agents and antioxidant 1010 collocation.
2, the low abnormal smells from the patient electric wire and cable jacket sizing material of the present invention, the Corvic adopting specific aggregation degree mates with specific plasticizer, significantly make Corvic that plasticizer absorption is relatively more abundant, so that the internal bond strength of material is comparatively tight, improve mechanical property further.
Detailed description of the invention
Below in conjunction with embodiment, the invention will be further described:
Embodiment: a kind of low abnormal smells from the patient electric wire and cable jacket sizing material, described low abnormal smells from the patient electric wire and cable jacket sizing material is processed by the component of following weight portion and is obtained:
Corvic 100 parts,
Trioctyl trimellitate (TOTM) 26 parts,
P-phthalic acid's dioctyl ester 10.5 parts,
Epoxy soybean oil 4.8 parts,
Calcium carbonate 20 parts,
Calcium-zinc composite stabilizing agent (105 DEG C) 7.5 parts,
Tissuemat E (high melting point polyethylene wax) 1.2 parts,
Phenolic antioxidant 10100.15 parts,
Acrylic resin 1 part,
3.2 parts of barium sulfate,
Silicone powder body 1.5 parts.
Above-mentioned PVC resin polymerization degree 1300.
Above-mentioned calcium carbonate is that calcene, nano-calcium carbonate and ground calcium carbonate form compound calcium carbonate according to 1:5:2 weight ratio.
The complex that above-mentioned silicone powder body is siloxanes and silicon dioxide mixes according to the weight ratio of 1:4.
The preparation technology of the low abnormal smells from the patient electric wire and cable jacket sizing material of the present embodiment: by Corvic 100 parts (PVC) and calcium-zinc composite stabilizing agent (105 DEG C), Tissuemat E (high melting point polyethylene wax), phenolic antioxidant 1010, acrylic resin, barium sulfate, silicone powder body puts into stirring at low speed 1 ~ 2min in mixer together, add trioctyl trimellitate (TOTM), p-phthalic acid's dioctyl ester, epoxy soybean oil 5 parts stirs 5-10min with high speed, ensure that temperature is at about 100 DEG C, (above step ensures that resin fully absorbs plasticizer) puts into calcium carbonate stirring 2 ~ 3min, about 110 DEG C blowings.Warm area be set to 130 ~ 170 DEG C twin screw and in suitable rotating speed extruding pelletization.
Prepared by this example is applied to the cable cover(ing) sizing material in automobile, and the detection data of performance are as follows:
Low temperature winding test condition is: decontrol, after-40 DEG C of windings, soak pressure, 1kv, 1min；
After short ageing, low temperature winding test condition is: 125 DEG C, 240h, decontrols after winding then through-25 DEG C, and soak pressure 1kv, 1min；
Resistance to scraped finish of insulating by recording the register composition of number of times along sample axial reciprocating scraped finish insulating surface device and one, and when scraping pin and grinding saturating insulated contact conductor, equipment is automatically stopped, and now reciprocal time is exactly the number of times of resistance to scraped finish.
Comparative example: a kind of electric wire and cable jacket sizing material, described electric wire and cable jacket sizing material is processed by the component of following weight portion and is obtained:
Corvic 100 parts,
Trimellitic acid three monooctyl ester (TOTM) 46 parts,
Calcium carbonate 17 parts,
Calcium-zinc composite stabilizing agent (105 DEG C) 7 parts,
Tissuemat E 1 part,
Antioxidant 1010 0.3 part,
Acrylic resin 2 parts,
Silicone powder body 0.5 part.
Prepared by comparative example is applied to the cable cover(ing) sizing material in automobile, and the detection data of performance are as follows:
To sum up, the low abnormal smells from the patient electric wire and cable jacket sizing material of the present invention, it selects the plasticizer that specific components and content trioctyl trimellitate (TOTM), p-phthalic acid's dioctyl ester, epoxy soybean oil form to arrange in pairs or groups with Corvic, the positive acting making these several plasticizers maximizes, namely the effect of every kind of plasticizer is played, wearability, abnormal smells from the patient or abnormal flavour is improved little while the mechanical property ensured or improve its excellence, High-speed machining performance, decrease the consumption of plasticizer simultaneously；Secondly, automotive line causes its phenomenon easily often rubbed against due to its restriction using environment, with the passage of time thin-walled automotive line will certainly conductor expose formation short circuit cause motor-vehicle accident, this product passes through formula adjustment, add containing 3 parts of barium sulfate, silicone powder body 1.5 parts, its wearability of centralized optimization, also enhances the corrosion resistance of product simultaneously；Again, polyvinyl chloride resin, plasticizer, processing aid and filler are in optimized selection and proportioning by this formula for a product especially, ensure its High-speed machining speed in automotive line production scene at 600 ~ 800m/min still to keep good surface up and down, line surface is without crude phenomenon；Again, the heat resistance of 105 DEG C of Insulation Material can be better strengthened by adding 105 DEG C of calcium-zinc composite stabilizing agents and antioxidant 1010 collocation.
Above-described embodiment only for technology design and the feature of the present invention are described, its object is to allow person skilled in the art will appreciate that present disclosure and to implement according to this, can not limit the scope of the invention with this.All equivalences made according to spirit of the invention change or modify, and all should be encompassed within protection scope of the present invention.
Claims (4)
1. one kind low abnormal smells from the patient electric wire and cable jacket sizing material, it is characterized in that: described low abnormal smells from the patient electric wire and cable jacket sizing material is processed by the component of following weight portion and obtained: Corvic 100 parts, trioctyl trimellitate (TOTM) 26 parts, p-phthalic acid's dioctyl ester 10.5 parts, epoxy soybean oil 4.8 parts, calcium carbonate 20 parts, calcium-zinc composite stabilizing agent 7.5 parts, 1.2 parts of high melting point polyethylene wax, phenolic antioxidant 1010 are 0.15 part, acrylic resin 1 part, 3.2 parts of barium sulfate, silicone powder body 1.5 parts, and described high melting point polyethylene wax fusing point is higher than 105 DEG C.
2. low abnormal smells from the patient electric wire and cable jacket sizing material according to claim 1, it is characterised in that: described PVC resin polymerization degree 1300.
3. low abnormal smells from the patient electric wire and cable jacket sizing material according to claim 1, it is characterised in that: described calcium carbonate is at least one in calcene, nano-calcium carbonate, ground calcium carbonate.
4. low abnormal smells from the patient electric wire and cable jacket sizing material according to claim 1, it is characterised in that: described calcium carbonate is that calcene, nano-calcium carbonate and ground calcium carbonate form compound calcium carbonate according to 1:5:2 weight ratio.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510808087.XA CN105802056A (en) | 2012-12-13 | 2012-12-13 | Low-odor cable sheath sizing material for electric wires |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510808087.XA CN105802056A (en) | 2012-12-13 | 2012-12-13 | Low-odor cable sheath sizing material for electric wires |
| CN201210536826.0A CN103059459B (en) | 2012-12-13 | 2012-12-13 | Be applied to the polyvinyl chloride insulation layer of automobile electric wire |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210536826.0A Division CN103059459B (en) | 2012-12-13 | 2012-12-13 | Be applied to the polyvinyl chloride insulation layer of automobile electric wire |
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| Publication Number | Publication Date |
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| CN105802056A true CN105802056A (en) | 2016-07-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510808087.XA Pending CN105802056A (en) | 2012-12-13 | 2012-12-13 | Low-odor cable sheath sizing material for electric wires |
| CN201210536826.0A Active CN103059459B (en) | 2012-12-13 | 2012-12-13 | Be applied to the polyvinyl chloride insulation layer of automobile electric wire |
| CN201510807851.1A Pending CN105802055A (en) | 2012-12-13 | 2012-12-13 | Flame-retardant cable material for automotive wires |
| CN201510808601.XA Pending CN105802057A (en) | 2012-12-13 | 2012-12-13 | Heat-resistant (resistant to 105 DEG C) polyvinyl chloride insulating layer |
| CN201510809940.XA Pending CN105802058A (en) | 2012-12-13 | 2012-12-13 | Special wear-resistant cable insulating layer for automotive wires |
Family Applications After (4)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210536826.0A Active CN103059459B (en) | 2012-12-13 | 2012-12-13 | Be applied to the polyvinyl chloride insulation layer of automobile electric wire |
| CN201510807851.1A Pending CN105802055A (en) | 2012-12-13 | 2012-12-13 | Flame-retardant cable material for automotive wires |
| CN201510808601.XA Pending CN105802057A (en) | 2012-12-13 | 2012-12-13 | Heat-resistant (resistant to 105 DEG C) polyvinyl chloride insulating layer |
| CN201510809940.XA Pending CN105802058A (en) | 2012-12-13 | 2012-12-13 | Special wear-resistant cable insulating layer for automotive wires |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107312262A (en) * | 2017-06-20 | 2017-11-03 | 安徽瑞侃电缆科技有限公司 | A kind of preparation method of electric automobile cable oversheath |
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| CN103642150A (en) * | 2013-11-25 | 2014-03-19 | 常熟市蓝天新材料科技有限公司 | Preparation method of polyvinyl chloride cable material |
| CN103849085B (en) * | 2014-03-06 | 2017-02-08 | 宁波唯尔电器有限公司 | Anti-rolling compaction sheathing compound and preparation method thereof |
| CN104231480A (en) * | 2014-09-10 | 2014-12-24 | 苏州新区枫盛塑料制品厂 | Formula of aging-resistant PVC (Polyvinyl Chloride) plastic particles |
| CN105949664A (en) * | 2016-06-16 | 2016-09-21 | 安徽旺达铜业发展有限公司 | Anti-abrasion high-strength insulating wire and cable material |
| CN106221094A (en) * | 2016-08-15 | 2016-12-14 | 合肥万向钱潮汽车零部件有限公司 | A kind of material of automobile outside jacket plates |
| CN106893229A (en) * | 2017-03-31 | 2017-06-27 | 安徽省亿嘉弘电器有限公司 | A kind of wear-resisting type automotive line beam material |
| US20200157383A1 (en) * | 2017-09-08 | 2020-05-21 | Denka Company Limited | Substrate for pressure-sensitive adhesive tape, pressure-sensitive adhesive tape, and production method therefor |
| CN113024968B (en) * | 2021-02-24 | 2023-06-30 | 上海军辉信息技术有限公司 | Cable for weak current engineering and application thereof |
| CN113674926B (en) * | 2021-08-13 | 2023-08-25 | 江苏中利集团股份有限公司 | Method for producing charging pile cable by using composite flame retardant and charging pile cable |
| CN114381074B (en) * | 2021-12-27 | 2023-07-18 | 国高材高分子材料产业创新中心有限公司 | Standard substance with glass transition temperature lower than 100 ℃ and preparation method thereof |
| CN114566307A (en) * | 2022-03-02 | 2022-05-31 | 广东新亚光电缆股份有限公司 | Waterproof medium-voltage cable |
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| US20100292379A1 (en) * | 2009-05-12 | 2010-11-18 | Nan Ya Plastics Corporation | PVC resin composition and products made of the same |
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| JP3346924B2 (en) * | 1994-11-07 | 2002-11-18 | 東海ゴム工業株式会社 | Electrical insulating material and dust collecting electrode using the same for air purifier |
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| CN102585396B (en) * | 2011-12-28 | 2013-10-23 | 上海特缆电工科技有限公司 | Water-resistant polyvinyl chloride (PVC) cable insulating material |
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- 2012-12-13 CN CN201510808087.XA patent/CN105802056A/en active Pending
- 2012-12-13 CN CN201210536826.0A patent/CN103059459B/en active Active
- 2012-12-13 CN CN201510807851.1A patent/CN105802055A/en active Pending
- 2012-12-13 CN CN201510808601.XA patent/CN105802057A/en active Pending
- 2012-12-13 CN CN201510809940.XA patent/CN105802058A/en active Pending
Patent Citations (3)
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|---|---|---|---|---|
| CN1341681A (en) * | 2000-09-07 | 2002-03-27 | 苏州德威实业有限公司 | Flexible polyvinyl chloride plastics for making wire and cable |
| US20100292379A1 (en) * | 2009-05-12 | 2010-11-18 | Nan Ya Plastics Corporation | PVC resin composition and products made of the same |
| CN102161805A (en) * | 2011-05-28 | 2011-08-24 | 临安市普发电缆材料有限公司 | Polyvinyl chloride cable sheath material for CMR-grade high-flame-retardant environment-friendly coaxial cable |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107312262A (en) * | 2017-06-20 | 2017-11-03 | 安徽瑞侃电缆科技有限公司 | A kind of preparation method of electric automobile cable oversheath |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105802055A (en) | 2016-07-27 |
| CN105802058A (en) | 2016-07-27 |
| CN103059459B (en) | 2016-01-06 |
| CN105802057A (en) | 2016-07-27 |
| CN103059459A (en) | 2013-04-24 |
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Application publication date: 20160727 |