CN105798804B - The vertical frock in disk control side on a kind of small prism - Google Patents
The vertical frock in disk control side on a kind of small prism Download PDFInfo
- Publication number
- CN105798804B CN105798804B CN201410852971.9A CN201410852971A CN105798804B CN 105798804 B CN105798804 B CN 105798804B CN 201410852971 A CN201410852971 A CN 201410852971A CN 105798804 B CN105798804 B CN 105798804B
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- block
- groove
- pedestal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Optical Elements Other Than Lenses (AREA)
- Investigating Or Analysing Materials By Optical Means (AREA)
Abstract
The invention discloses a kind of vertical frock in disk control side on small prism, belong to optical component package technique field.The vertical frock in disk control side on a kind of small prism of the present invention, including pedestal, horizontal location block, block and level lean on body, in addition to V-type limited block, and V-type limited block is that opening angle is 90 ° of V-type groove-like structures, wherein：Pedestal is square plate shape structure；Horizontal location block length cube block structure, is provided with square groove, is erected upward in the recess of groove and is arranged on the upper surface of pedestal and close to the position in pedestal sideline；Block is also cuboid block structure, and one end fits are embedded in the groove of horizontal location block, and the other end is perpendicular to be arranged on the V-groove mouth of V-type limited block；Level is 90 ° of right angle trigonometry body structures by body, is equipped with 90 ° of V-type limited block of V-groove.The present invention can realize that the small prism product small to dimensional tolerance can also go up disk control side and hang down, and reduce scrappage, improve the purpose of operating efficiency.
Description
Technical field
The present invention relates to a kind of vertical frock in disk control side on optical component package technique field, more particularly to small prism.
Background technology
How to ensure that the angle precision of prism is that each process technology scheme has to solve in high volume production process
A key problem.Because every procedure in the fabrication process may all influence angle precision, to angle precision
Control also requires the method that should all have solution to the influence factor of every procedure all the time through whole manufacturing process.Such as
This problem of fruit not can solve, even if there is again advanced process equipment, also can because the overproof of angle and caused by it is substantial amounts of
Reprocessed products, increase workload, it is impossible to completely to embody the feature efficiently produced.
At present, in the manufacturing process of small prism (product for referring generally to below specification 30*30mm), it can produce and produce often
Product precision does not reach the faulty materials of requirement, to find out its cause, often the vertical control in the upper disk side of small prism is bad in process.
For plane efficiently in production, the precision (including size and angle) of prism can not lean on single-piece manual control to ensure, but by several work
Clamps are made to ensure to realize.So the reasonability of Fixture designing and the accuracy of manufacture are to ensure entirely to manufacture
Journey high efficiency production and the essential condition for making the high qualification rate of product holding.If by body rise size is inconsistent or angle precision
Inaccurately, then its rise of the prism for reprocessing out with it just can also vary, and angle can also be overproof, will make defective work
Or reprocessed products roll up again.So the major requirement of Fixture designing is：Ensure prism by the precision of frock clamp
Size and angle precision requirement；Production efficiency is improved by the design rationality of frock clamp.
For the prism of medium accuracy, the designed rise by body is typically bigger 4mm than the rise of prism, angle precision
General to take the 1/5 of prism angle precision, rib difference typically takes the 1/5 of prism.Due to being usually to be made from glass material by body, institute
It can be made high with the precision by body.In view of there is other factors for influenceing angle precision in whole process, some
Comparatively factor controls difficulty big, make lean on body when precision is done should as far as possible it is higher, it is other to make up
Influence of the factor to angle precision.
China Patent Publication No.：202572201 U, publication date：2012.12.05 invention and created name：Special-shaped glass prism
Processing tool.The utility model discloses a kind of processing tool of special-shaped glass prism, including bottom plate, and the bottom plate is smooth with one
Upper surface, the bottom plate is surrounded by the side vertical with upper surface holding, and the bottom of the bottom plate is installed with company
Disk is connect, the bottom plate is using the smooth material of the good glass plate of surface smoothness or other surfaces.The utility model operated
Journey is simple, production efficiency is high, product gives up, and loss rate is low.But the utility model is applied to adding for the special-shaped glass prism relatively low to required precision
Work, the requirement that disk control side is vertical on the higher small prism of required precision is not reached.
Chinese Patent Application No.：201220296474.1 publication date：2012.12.12 invention and created name：One kind is used for
The frock that prism makes.The utility model discloses a kind of frock made for prism, including bottom plate, on bottom plate side by side
The first calibrated bolck and the second calibrated bolck are provided with, support is provided with bottom plate, installing plate is provided with support, is set on installing plate
There is the 3rd calibrated bolck, the bottom surface of the 3rd calibrated bolck is parallel to bottom plate.First calibrated bolck, the second calibrated bolck, the 3rd calibrated bolck
All it is standard prism.Between the bottom plate and the first calibrated bolck, the second calibrated bolck, support, and between support and installing plate,
Bonded between installing plate and the 3rd calibrated bolck by jelly.The frock has obtained reliably to prism angle, face shape dimensional accuracy
Ensure, but because calibrated bolck bottom surface is all plane, causes small prism postorder process side to hang down and be not easily controlled.
The content of the invention
1. invention technical problems to be solved
For not having suitable frock when disk control side is hung down on small prism present in prior art, Product Precision is caused to reach
Less than drawing requirement, the problem of scrappage is big, and the turnaround time is long, the invention provides a kind of vertical work in disk control side on small prism
Dress.It can realize that the small prism product small to dimensional tolerance can also go up disk control side and hang down, and reduce scrappage, shorten in production line
On production cycle, improve the purpose of operating efficiency.
2. technical scheme
To reach above-mentioned purpose, technical scheme provided by the invention is：
The vertical frock in disk control side on a kind of small prism of the present invention, including pedestal, horizontal location block, block and level are leaned on
Body, in addition to V-type limited block, described V-type limited block are the V-type groove-like structures that opening angle is 90 °, and bottom surface is used up with pedestal
Glue glued adhesion to be learned to be fixedly connected, one of oblong lateral surface is set with horizontal location block close contact, and less than horizontal location block
The height in wide face；Wherein：Described pedestal is square plate shape structure；Described horizontal location block length cube block structure, if
Square groove is equipped with, is erected upward in the recess of groove and is arranged on the upper surface of described pedestal and close to the position in pedestal sideline
Put；Described block is also cuboid block structure, and volume is less than horizontal location block, and one end fits are embedded in the recessed of horizontal location block
In groove, the other end is perpendicular to be arranged on the V-groove mouth of V-type limited block；Described level is 90 ° of right angle trigonometry body structures by body,
In width up, right angle is equipped with 90 ° of described V-type limited block of V-groove down, and is higher by V-groove, one end
The triangle side top and block close contact for being higher by V-groove are set.
Preferably, described V-type limited block is spliced V-arrangement groove-like structure in 90 ° by 2 45 ° of triangular prisms.
Preferably, in addition to limited block；Described limited block is 45 ° of right angle trigonometry body structures, faces outwardly and is arranged in width
Level leans on body upper surface, and is set with horizontal location block close contact.
Preferably, in addition to telltale mark line, it is arranged on the close sideline relative with horizontal location block in upper surface of pedestal
Position, for V-type limited block in pedestal upper surface gluing sideline positioning.
Preferably, described pedestal is 200*200mm plate glass, and surface smoothness is λ/4, finish III.
Preferably, described limited block grinds after being cut with waste and old or inferior 45 ° small triangular prism and formed.
Preferably, the tolerance of described V-type limited block is ± 0.01mm, and right angle precision is ± 30 ".
Preferably, described pedestal, horizontal location block, limited block, block, the horizontal material by body and V-type limited block are
Colouless optical glass.
3. beneficial effect
Using technical scheme provided by the invention, compared with prior art, have the advantages that：
(1) the vertical frock in disk control side on a kind of small prism of the invention, using pedestal, horizontal location block, block, level
By the setting of the combination collocation and respective shape and structure of body and V-type limited block, the frock of composition makes small small of dimensional tolerance
Prism also can also go up disk control side and hang down, and reduce scrappage；1 level can be simultaneously fixed by 3 small prisms by body,
The production cycle on a production line is shortened, improves operating efficiency；
(2) the vertical frock in disk control side, V-type limited block are spliced by 2 45 ° of triangular prisms on a kind of small prism of the invention
Into, it is not necessary to special limited block is made, is gathered materials on the spot, reduces cost of manufacture；
(3) the vertical frock in disk control side on a kind of small prism of the invention, the setting of limited block, is leaned in small prism in level
Spacing effect is played in body upper surface when fixing, and is easy to being fixed on same straight line in 3 small prisms；
(4) the vertical frock in disk control side on a kind of small prism of the invention, the setting of telltale mark line, facilitates V-type spacing
Block prolongs telltale mark line on pedestal and is fixed；
(5) the vertical frock in disk control side, this size of pedestal 200*200mm meet typically on a kind of small prism of the invention
Requirement of the specification requirement and general operation personnel of optical glass appurtenance to operation interface, then it is big when it is inconvenient for operation, behaviour
Make the interface small efficiency for just reducing small prism processing again；Surface smoothness is λ/4, and finish is III requirement, convenient work
The precision when operation of personnel and V-type limited block gluing；
(6) the vertical frock in disk control side on a kind of small prism of the invention, described limited block is with waste and old or inferior 45 ° small
Grind and form after triangular prism cutting, waste and old or defect ware recycles, and is advantageous to save production cost；
(7) the vertical frock in disk control side on a kind of small prism of the invention, the restriction of V-type limited block tolerance and precision, is protected
The precision of the horizontal flatness by body and angle is demonstrate,proved；
(8) the vertical frock in disk control side, the restriction of colouless optical glass material, to avoid on a kind of small prism of the invention
Color causes illusion to the vision of operative employee during assembling；
(9) the vertical frock in disk control side on a kind of small prism of the invention, simple in construction, principle is understandable, and convenient promote should
With.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention；
View when Fig. 2 is small prism cementing of the invention.
Label declaration in schematic diagram：1st, pedestal；2nd, horizontal location block；3rd, limited block；4th, block；5th, it is horizontal to lean on body； 6、
V-type limited block；7th, telltale mark line.
Embodiment
To further appreciate that present disclosure, with reference to accompanying drawing, the present invention is described in detail.
Embodiment 1
As shown in figure 1, the vertical frock in disk control side on a kind of small prism of the present embodiment, including pedestal 1, horizontal location block
2nd, block 4 and level lean on body 5, in addition to V-type limited block 6, limited block 3 and telltale mark line 7, wherein pedestal 1, horizontal location block
2nd, block 4, limited block 3, level are colouless optical glass by body 5 and the material of V-type limited block 6；Described V-type limited block 6 is out
Bicker degree is 90 ° of V-type groove-like structure, and specification 160*120*40mm, tolerance is ± 0.01mm, and right angle precision is ± 30 ", bottom
One side line in face prolongs telltale mark line 7 and is fixedly connected with pedestal 1 with optics glue glued adhesion, and one of oblong lateral surface is determined with level
The position close contact of block 2 is set, and the height in the wide face less than horizontal location block 2, ensures to be more than small prism by the rise of body；Wherein：
Described pedestal 1 is square plate shape structure, is 200*200mm plate glass, surface smoothness is λ/4, and finish is
III；The described cuboid block structure of horizontal location block 2, specification 20*60*180mm, it is 10*20*20mm to be provided with specification
Square groove, erected upward in the recess of groove and be arranged on the upper surface of described pedestal 1 and close to the position in the sideline of pedestal 1；
Described block 4 and cuboid block structure, specification 10*20*140mm, the groove of one end fits insertion horizontal location block 2
Interior, the other end is perpendicular to be arranged on the V-groove mouth of V-type limited block 6；Described level is 90 DEG C of right angle trigonometry body structures by body 5,
In width up, right angle is equipped with 90 ° of described V-type limited block 6 of V-groove down, and is higher by V-groove, with
Convenient level is leaned on the taking-up of body 5 and inserted, and one end is higher by the triangle side top of V-groove and the close contact of block 4 is set；It is described
Limited block 3 be 45 ° of right angle trigonometry body structures, specification 15*15*30mm, and being cut with waste and old or inferior 45 ° of small triangular prisms
Grinding forms after cutting, and leans on the upper surface of body 5 in the wide level of being arranged on that faces outwardly, and set with the close contact of horizontal location block 2.
The vertical frock in disk control side on a kind of small prism of the present embodiment, when specifically used：
1st, it is placed in the V-groove of V-type limited block 6, slowly slides, until can see after level being leaned on into the wiped clean of body 5
Thick interference fringe；
2nd, as shown in Fig. 2 the big face of the first small prism leaned on into the upper surface of body 5 in level with optics glue, during stickup, the
One end of one small prism props up the bottom line of limited block 3, and block 4 is close in a side；
3rd, the upper surface of body 5 is leaned on into the big face of the second small prism with optics glue in level, it is before stickup, limited block 3 is past
Outer movement, and keep the right-angle surface of limited block 3 to be close to horizontal location block 2；During stickup, one end of the second small prism props up spacing
The first small prism is close in the bottom line of block 3, a side；
4th, repeat step 3, the 3rd small prism is completed to paste in level by the upper surface of body 5；
5th, taking-up level is transferred to prismatic disk by body 5 and put；
6th, above step is repeated, after prismatic disk is filled, carries out into disk processing.
Embodiment 2
The vertical frock concrete structure in disk control side is substantially the same as embodiment 1, difference on a kind of small prism of the present embodiment
It is：Also include level meter；V-type limited block 6 is spliced V-arrangement groove-like structure in 90 ° by 2 45 ° of triangular prisms, is gathered materials on the spot,
Special limited block need not be made, reduces cost of manufacture.
The vertical frock in disk control side on a kind of small prism of the present embodiment, substantially using step with embodiment 1, difference
It is：Before small prism is pasted, whole frock is calibrated with level meter.
Schematically the present invention and embodiments thereof are described above, this describes no restricted, institute in accompanying drawing
What is shown is also one of embodiments of the present invention, and actual structure is not limited thereto.So if common skill of this area
Art personnel are enlightened by it, without departing from the spirit of the invention, without designing and the technical scheme for creativeness
Similar frame mode and embodiment, protection scope of the present invention all should be belonged to.
Claims (6)
1. the vertical frock in disk control side on a kind of small prism, including pedestal（1）, horizontal location block（2）, block（4）Leaned on level
Body（5）, it is characterised in that：Also include V-type limited block（6）, described V-type limited block（6）It is the V-groove that opening angle is 90 °
Shape structure, bottom surface and pedestal（1）It is fixedly connected with optics glue glued adhesion, one of oblong lateral surface and horizontal location block（2）Tightly
Mounted setting, and it is less than horizontal location block（2）Wide face height；Wherein：
Described pedestal（1）It is square plate shape structure；Described horizontal location block（2）Cuboid block structure, the side of being provided with
Connected in star, erected upward in the recess of groove and be arranged on described pedestal（1）Upper surface and close to pedestal（1）The position in sideline
Put；Described block（4）And cuboid block structure, volume are less than horizontal location block（2）, one end fits insertion horizontal location
Block（2）Groove in, the other end is perpendicular to be arranged on V-type limited block（6）V-groove mouth on；Described level leans on body（5）For 90 °
Right angle trigonometry body structure, right angle is equipped with described V-type limited block down in width up（6）90 ° of V-groove
In, and V-groove is higher by, one end is higher by triangle side top and the block of V-groove（4）Close contact is set；
Described pedestal（1）For 200*200mm plate glass, surface smoothness is λ/4, and finish is；
Also include limited block（3）, and with horizontal location block（2）Close contact is set；Described limited block（3）With waste and old or inferior
Grind and form after 45 ° small triangular prism cutting.
2. the vertical frock in disk control side on a kind of small prism according to claim 1, it is characterised in that：Described V-type limit
Position block（6）Splice V-arrangement groove-like structure in 90 ° by 2 45 ° of triangular prisms.
3. the vertical frock in disk control side on a kind of small prism according to claim 1 or 2, it is characterised in that：Described limit
Position block（3）For 45 ° of right angle trigonometry body structures, the level of being arranged on is faced outwardly in width and leans on body（5）Upper surface.
4. the vertical frock in disk control side on a kind of small prism according to claim 1 or 2, it is characterised in that：It is fixed also to include
Position mark line（7）, it is arranged on pedestal（1）Upper surface it is close with horizontal location block（2）The position in relative sideline, for V-type
Limited block（6）In pedestal（1）Sideline positioning during the gluing of upper surface.
5. the vertical frock in disk control side on a kind of small prism according to claim 4, it is characterised in that：Described V-type limit
Position block（6）Tolerance be ± 0.01mm, right angle precision is ± 30 ".
6. the vertical frock in disk control side on a kind of small prism according to claim 5, it is characterised in that：Described pedestal
（1）, horizontal location block（2）, limited block（3）, block（4）, horizontal lean on body（5）With V-type limited block（6）Material be colourless optics
Glass.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410852971.9A CN105798804B (en) | 2014-12-31 | 2014-12-31 | The vertical frock in disk control side on a kind of small prism |
| CN201710944873.1A CN107520781B (en) | 2014-12-31 | 2014-12-31 | The application of the vertical tooling in disk control side on a kind of small prism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410852971.9A CN105798804B (en) | 2014-12-31 | 2014-12-31 | The vertical frock in disk control side on a kind of small prism |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710944873.1A Division CN107520781B (en) | 2014-12-31 | 2014-12-31 | The application of the vertical tooling in disk control side on a kind of small prism |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105798804A CN105798804A (en) | 2016-07-27 |
| CN105798804B true CN105798804B (en) | 2018-01-16 |
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| CN201410852971.9A Active CN105798804B (en) | 2014-12-31 | 2014-12-31 | The vertical frock in disk control side on a kind of small prism |
| CN201710944873.1A Active CN107520781B (en) | 2014-12-31 | 2014-12-31 | The application of the vertical tooling in disk control side on a kind of small prism |
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| CN201710944873.1A Active CN107520781B (en) | 2014-12-31 | 2014-12-31 | The application of the vertical tooling in disk control side on a kind of small prism |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108274340B (en) * | 2018-03-30 | 2023-05-02 | 马鞍山市江南光学有限公司 | Positioning tool for ridge of prism and positioning and processing method thereof |
| CN108274339B (en) * | 2018-03-30 | 2023-05-09 | 马鞍山市江南光学有限公司 | Positioning and checking tool for optical prism side sag control and processing method |
| CN108422286B (en) * | 2018-03-30 | 2023-11-03 | 马鞍山市江南光学有限公司 | Machining method of Stent roof prism and positioning tool thereof |
| CN110286458A (en) * | 2019-07-24 | 2019-09-27 | 嘉兴旭锐电子科技有限公司 | It is a kind of to realize restructural optical positioning system and method using box structure |
| CN114619297B (en) * | 2022-04-21 | 2023-11-03 | 马鞍山市江南光学有限公司 | Processing technology of right-angle prism side sag 10' |
| CN116175335B (en) * | 2023-04-17 | 2024-03-29 | 南京茂莱光学科技股份有限公司 | Prism processing device and processing method |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6158728A (en) * | 1999-12-01 | 2000-12-12 | Smith; Gregory C. | Workpiece holding device |
| US20060180262A1 (en) * | 2005-02-08 | 2006-08-17 | Konica Minolta Opto, Inc. | Manufacturing method of optical elements |
| CN1990175A (en) * | 2005-12-30 | 2007-07-04 | 鸿富锦精密工业（深圳）有限公司 | Tool and method for machining lens |
| CN101644789B (en) * | 2009-08-26 | 2013-11-20 | 阿石托隆(福建)光学科技有限公司 | Method for processing and assembling optical prism |
| CN102416604B (en) * | 2010-09-28 | 2014-05-14 | 苏州春兴精工股份有限公司 | Telescopic plate pressing device |
| CN202447913U (en) * | 2011-12-01 | 2012-09-26 | 中山市普瑞斯光学技术有限公司 | Novel fixture for triangular prisms |
| CN202693890U (en) * | 2012-04-17 | 2013-01-23 | 马鞍山市江南光学有限公司 | Rise dimension processing disc for prism |
| CN202684693U (en) * | 2012-04-17 | 2013-01-23 | 马鞍山市江南光学有限公司 | Profiling mould for repairing prism upper plate |
| CN202572201U (en) * | 2012-04-17 | 2012-12-05 | 马鞍山市江南光学有限公司 | Machining fixture of special prism |
| CN202597363U (en) * | 2012-06-25 | 2012-12-12 | 张家港市光学仪器有限公司 | Tool for manufacturing triangular prism |
| CN204366791U (en) * | 2014-12-31 | 2015-06-03 | 马鞍山市江南光学有限公司 | On a kind of little prism, dish controls the frock hung down in side |
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2014
- 2014-12-31 CN CN201410852971.9A patent/CN105798804B/en active Active
- 2014-12-31 CN CN201710944873.1A patent/CN107520781B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN107520781A (en) | 2017-12-29 |
| CN107520781B (en) | 2018-11-30 |
| CN105798804A (en) | 2016-07-27 |
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Effective date of registration: 20210113 Address after: 212400 floor 1-2, building 04, Gecun industrial concentration area, Guozhuang Town, Jurong City, Zhenjiang City, Jiangsu Province Patentee after: JIANGSU PRECISE WAY OPTICS Co.,Ltd. Address before: 243000 Yangba village, Huoli Town, Cihu high tech Zone, Maanshan City, Anhui Province Patentee before: JIANGNAN OPTICS Co.,Ltd. |