CN105779266A - Baijiu fermenting tank and building method - Google Patents
Baijiu fermenting tank and building method Download PDFInfo
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- CN105779266A CN105779266A CN201610359371.8A CN201610359371A CN105779266A CN 105779266 A CN105779266 A CN 105779266A CN 201610359371 A CN201610359371 A CN 201610359371A CN 105779266 A CN105779266 A CN 105779266A
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12L—PITCHING OR DEPITCHING MACHINES; CELLAR TOOLS
- C12L11/00—Cellar tools
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
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Abstract
The invention discloses a baijiu fermenting tank and a building method. The problems that for a general fermentation pit, pit mud is prone to aging, and for a returned mud fermentation method, due to the fact that the mud quantity in fermented grains is too large, distillation is affected are solved. The baijiu fermenting tank comprises a fermentation pit, a pit cover, a pit cavity, a waterproof layer, a fermentation pit liquid containing interlayer, a yellow water tank and a U-shaped tube, the fermentation pit is internally provided with a pit mud permeable barrier, the portion between the pit mud permeable barrier and the inner wall of the fermentation pit is the fermentation pit liquid containing interlayer which is shaped like an inverted truncated triangular pyramid, and a pit edge seal ring is arranged on the top of the fermentation pit liquid containing interlayer. According to the fermenting tank, the pit mud is rich in a large amount of beneficial microbiota, and generation of aroma-producing substances of distiller's grains is increased; a functional bacteria culture solution is added into a pit cover liquid containing cavity and the fermentation pit liquid containing interlayer, after a main fermentation period is completed, the functional bacteria culture solution permeates the distiller's grains through the permeable barrier, a biochemical reaction of generating ester from acid and alcohol is completed, the content of aroma-producing ingredients of strong-flavor baijiu is further increased, and a baijiu body style is highlighted.
Description
Technical field
The invention belongs to brewed spirit field, be specifically related to a kind of to liquor fermentation pit.
Background technology
It is dig a square hole on the ground mostly that existing fermentation vat makes, pit is generally made up of cellar for storing things chamber, waterproof layer, Jiao Bi etc., pit mud adopts viscosity yellow mud to add koji powder, waste spent grains powder, caproic acid bacteria culture fluid fermenting-ripening, by investing formation Jiao Bi on waterproof layer in bamboo let.Set up yellow fluid layer (grain grain being separated with yellow fluid) at the bottom of pond simultaneously.Owing to grain grain is during the fermentation along with the passage of fermentation time, grain grain highly will be with declining, and causes upper strata Jiao Bi dehydration without grain grain moisturizing, causes cellar mud microorganisms humidity to reduce and loses activity or dead.A large amount of microorganisms enter in yellow fluid with oozing under yellow fluid in pit mud, cause the aging of pit mud.Simultaneously because yellow fluid a large amount of under ooze cause yellow fluid flood part grain grain, cause lower floor's grain grain ferment unsuccessfully, cause significant loss, distillation yield reduction.Owing to the pit Jiao Bi maintenance effect adopting sprinkling yellow fluid, caproic acid bacteria solution etc. to play protection Jiao Bi, will also result in the aging of Jiao Bi owing to spraying the impacts such as uneven or caproic acid bacteria solution concentration more.The aging of Jiao Bi causes Chinese liquor liquor body style inconspicuous, and distillation yield reduces, and affects the quality of Chinese liquor.In recent years, be conducive to improving the technical measures of Quality of Luzhou-flavor Daqu exploring, to study, to have summed up some such as " return to mud fermentation ", " artificial culture aged pit mud " etc., and obtain certain effect, but owing to " returning mud fermentation " every rice steamer adds how many times mud, there is no final conclusion, if mud amount is bigger than normal in grain unstrained spirits, then can cause that grain unstrained spirits is felt sick of, affect distilling effect, cause filling adjuvant to strengthen, affect vinosity." artificial culture aged pit mud " more accurate method of GPRS, strengthens maintenance, such as improper measures, then pit mud can be caused aging, cause vinosity to decline.
The sweat of aroma daqu liquor, it is that multiple-microorganism participates in and completes through extremely complex biochemical reaction, and improve vinosity, except the factors such as such as raw material, adjuvant, grain unstrained spirits, process operation, saccharifying agent, also to take the environmental condition being conducive to storing interior beneficial microbe growth and breeding, to promote the generation of Luzhou-flavor main body flavor component.
Summary of the invention
It is an object of the invention to provide a kind of fermentation vat improving aromatic Chinese spirit quality, with the problem solving the easily aging problem of pit mud that general pit exists and mud amount in the poor unstrained spirits that mud fermentation method exists of returning impact distillation bigger than normal.
It is a further object to provide the method for construction in a kind of liquor fermentation pond.
The object of the present invention is achieved like this: a kind of liquor fermentation pond, it includes pit, Jiao Gai, chamber, cellar for storing things, waterproof layer, pit dress liquid interlayer, yellow fluid pond, U-tube, pit is provided with pit mud infiltration wall, liquid interlayer is filled for pit between pit mud infiltration wall and pit inwall, pit dress liquid interlayer is in falling three prismatic table shape, and the top of pit dress liquid interlayer is provided with pond along sealing ring.Pit dress liquid sandwich design is the purpose of three terrace with edges be function bacterium solution uniformly penetrating to distiller grains, reach distiller grains and the comprehensive engagement of function bacterium solution.If pit dress liquid interlayer be cuboid, it is many that many sub-samplings record lower floor's distiller grains quantity containing function bacterium, and middle level distiller grains quantity is few, upper strata distiller grains almost without, cause function bacterium solution contact with distiller grains uneven, cause give birth to perfume component content reduction.
As a further improvement on the present invention, pit mud infiltration wall is made up of hollow bracket, is inside provided with bamboo screen cloth.
As a further improvement on the present invention, being provided with bamboo framework in the lid of described cellar for storing things, bamboo framework is with pit mud interlayer, and bamboo frame center is that Jiao Gai fills sap cavity, and Jiao Gai fills in sap cavity and sets bamboo screen cloth, and Jiao Gai fills sap cavity and is provided with liquid injection port.
As a further improvement on the present invention, Jiao Gaizhong is provided with jacking system, and jacking system includes lifting screw and lifting nut.
As a further improvement on the present invention, it also includes temperature measuring equipment, and temperature measuring equipment inserts in chamber, cellar for storing things through Jiao Gai.
As a further improvement on the present invention, being provided with filling opening in pit dress liquid interlayer (6), the filling opening mouth of pipe adopts nut seal, and nut is built with scale.
As a further improvement on the present invention, the thickness of pit mud infiltration wall is 8 centimetres.Through repeatedly permeability test, function bacterium solution is after distiller grains lord ferment period (lord ferment period is generally 15-20 days) completes, function bacterium solution infiltrates into distiller grains, and after the pit mud infiltration blocked up distiller grains lord ferment period of wall completes, function bacterium solution is still permeated less than distiller grains, complete does not become alcohol, the raw ester of acid.Pit mud infiltration wall is crossed light wine grain lord ferment period and is not completed just to penetrate into distiller grains, it is suppressed that lord ferment period yeast wine thalline is bred, and makes alcohol fermentation interruption or liquor output rate reduce.
The method of construction in a kind of liquor fermentation pond, comprises the following steps:
A, dig pit: dig and build inverted trapezoidal structure pit；
B, dig yellow fluid pond: yellow fluid pond inner surface concrete is built into；
C, pre-buried U-tube: placing unequal arm U-tube in yellow fluid pond, one end port is upwards imbedded in yellow fluid pond, port height is at 1/3rd places of yellow fluid tank depth, and the other end rises to more than cellar for storing things stalk plane along chamber, cellar for storing things；
D, pit waterproof layer is set: surface, chamber, cellar for storing things concrete is built into；
E, hollow bracket make: hollow bracket is connected with each other by 4 cuboids and forms；
F, pit mud infiltration wall is built: the included bamboo screen cloth of hollow bracket, fills pit mud and be made pit mud infiltration wall in hollow bracket；
G, add a cover Jiao Gai, Jiao Gaizhong and be provided with bamboo framework, equipped with pit mud in bamboo framework.
As a further improvement on the present invention, step a digs pit Zhong Jiao chamber upper port length 3.5 3.8 meters, width 1.7 1.9 meters, the degree of depth 1.8 2.0 meters, chamber, cellar for storing things lower port length 3.2 3.5 meters, width 1.4 1.6 meters, the long ratio meeting 2.1:1 with the wide ratio in cellar for storing things in cellar for storing things；The angle of the inner surface of Jiao Bi and pit bottom surface is 5 10 degree；Cellar for storing things end pit mud layer thickness is 20 30cm；
Length 0.8 1m in step b yellow fluid pond, wide 0.4 0.6m, deep 0.4 0.6m；The thickness in yellow fluid pond is 3 5cm；
In step c, U-tube mouth adopts nut seal, and nut connects indicator scale, length of the scale 2.05 2.25m, and the every 5cm in scale lower end sets a graticule, amounts to graticule 2；
In step d, pit waterproofing layer thickness is 3 centimetres；
The length 3.2 3.5 meters of hollow bracket longitudinally 2 cuboids, width 0.08 meter, height 1.6 1.8 meters in step e；The laterally length 1.2 1.3 meters of 2 cuboids, width 0.08 0.10 meters, height 1.6 1.8 meters；
Hollow bracket and the skeleton of the bamboo framework of Jiao Gai in pit are formed by connecting by Germinatus Bambusae sinospinosae nail by Germinatus Bambusae sinospinosae sheet, Germinatus Bambusae sinospinosae sheet width 3 centimetres, longitudinal arrangement spacing 3 centimetres, longitudinal length 1.6 1.8 meters, the transversely arranged spacing of Germinatus Bambusae sinospinosae 20 centimetres.
As a further improvement on the present invention, in pit mud infiltration wall, the water content of pit mud is 38 40%.Find through test of many times, in order to make the pit mud water content of pit mud infiltration wall be preferred with 38 42%.Moisture is too low, affects bacteria metabolism in pit mud, and moisture is too high, and pit mud is excessively rare is prone to extravasation.
In the present embodiment, pit volume is 6 10m3, and the pit degree of depth is to expand pit bottom surface area as far as possible and to be easy to operation for standard, and pit is more narrow and small, and pit mud is more many with grain unstrained spirits touch opportunity, and grain unstrained spirits fermentation is better, but excessively long and narrow, is awkward.The length of pit upper port: the width of pit upper port: the degree of depth of pit is 3.5 3.8: 1.7 1.9: 1.8 2.0, refers to that the pit internal surface area that the poor unstrained spirits of unit mass takies is moderate, and ferment effect is good.
Fermentation vat of the present invention solves lifelong maintenance and the maintenance issues of pit mud, makes in pit mud rich in substantial amounts of effective microorganisms, increases the generation of distiller grains bouquet principles matter.By yellow fluid in yellow fluid pond is extracted by a specified time, with yellow fluid and other culture fluid function equipment bacteria culture fluid, function bacterium culture fluid joins Jiao Gai and fills sap cavity and pit dress liquid interlayer, after lord ferment period completes, function bacterium culture fluid infiltrates into distiller grains by permeating wall, complete the biochemical reaction of the raw fat of acid alcohol, improve the content of the raw fragrant composition of aromatic Chinese spirit, prominent liquor body style further.
By yellow fluid in low for cellar for storing things yellow fluid pond is extracted by a specified time, function bacterium solution it is formulated as by a certain percentage with other culture fluid, join Jiao Gai and fill sap cavity and pit dress liquid interlayer, play and once build cellar for storing things, the lifelong new method maintaining pit mud, the extraction of yellow fluid simultaneously, solves because yellow fluid submergence causes the failure of bottom vinasse fermentation, improves distillation yield.
In Jiao Gai designs, reduce the consumption of stainless steel material as far as possible, select 304 rustless steels acidproof, corrosion resistant, it is therefore an objective to reduce owing to the corrosion of acids causes the generation of ferric lactate, affect the growth and breeding of caproic acid bacteria.The junction of Jiao Gai and pit is sealed, it is therefore intended that seal isolation air, it is prevented that the miscellaneous bacteria in air invades and infects with yellow mud.Rustless steel Jiao Gai is adopted to decrease " clearly cellar for storing things " operation.Adopt liftable dress liquid device in the lid of cellar for storing things, decrease because the fermentation of distiller grains declines, it is to avoid cause pit mud lid and pit mud wall aging because of dehydration.
In hollow bracket manufactures, selecting Germinatus Bambusae sinospinosae material, reason is the nontoxic free from extraneous odour of Germinatus Bambusae sinospinosae, and hardness is higher, and acid resistance is strong, and cost is low, and puts into the growth and breeding not hindering brewing microorganism in pit.
Adopting the pit mud wall purpose sealed is be beneficial to the growth and breeding of function bacterium solution, and the production of aromatic Chinese spirit needs the participation of caproic acid bacteria, generates the main body fragrant of ethyl hexanoate, and this bacterium is anaerobe.
Accompanying drawing explanation
Fig. 1 is the structural representation in liquor fermentation pond.
Accompanying drawing labelling implication is as follows: pit (1), chamber, cellar for storing things (2), waterproof layer (3), pit mud infiltration wall (4), hollow bracket (5), pit dress liquid interlayer (6), Jiao Gai (7), bamboo framework (71), Jiao Gai fill sap cavity (72), liquid injection port (73), lifting screw (74), lifting nut (75), pit mud interlayer (76), temperature measuring equipment (8), yellow fluid pond (9), U-tube (10), pond along sealing ring (11), filling opening (12).
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention will be further described in detail.
A kind of liquor fermentation pond, it includes pit 1, cellar for storing things lid 7, chamber 2, cellar for storing things, waterproof layer 3, pit dress liquid interlayer 6, yellow fluid pond 9, U-tube 10, it is characterized in that: in pit 1, be provided with pit mud infiltration wall 4, liquid interlayer 6 is filled for pit between pit mud infiltration wall 4 and pit 1 inwall, pit dress liquid interlayer 6 is in falling three prismatic table shape, and the top of pit dress liquid interlayer 6 is provided with pond along sealing ring 11.Pit mud infiltration wall 4 is made up of hollow bracket 5, is inside provided with bamboo screen cloth.Bamboo framework is close to by bamboo screen cloth in case pit mud leaks outside, by pit mud successively compacting in bamboo screen cloth.The thickness of pit mud infiltration wall 4 is 8 centimetres.
Being provided with bamboo framework 71 in cellar for storing things lid 7, bamboo framework 71 is with pit mud interlayer 76, and bamboo framework 71 center is set bamboo screen cloth in Jiao Gai dress sap cavity 72, Jiao Gai dress sap cavity 72, and Jiao Gai fills sap cavity 72 and is provided with liquid injection port 73.Bamboo framework is close to by screen cloth in case pit mud leaks outside, and with the bamboo framework of pit mud successively compacting in screen cloth, by pit mud successively compacting in bamboo framework, Jiao Gai fills load function bacteria culture fluid in sap cavity, infiltrates into distiller grains.
Being provided with jacking system in cellar for storing things lid 7, jacking system includes lifting screw 74 and lifting nut 75.
It also includes temperature measuring equipment 8, and temperature measuring equipment 8 is in chamber 2, cellar for storing things lid 7 insertion cellar for storing things.
Being provided with filling opening 12 in pit dress liquid interlayer 6, filling opening 12 mouth of pipe adopts nut seal, and nut is built with scale.
In the embodiment of the present invention, pit volume is 6 10m3, and the pit degree of depth is to expand pit bottom surface area as far as possible and to be easy to operation for standard, and pit is more narrow and small, and pit mud is more many with grain unstrained spirits touch opportunity, and grain unstrained spirits fermentation is better, but excessively long and narrow, is awkward.The length of pit upper port: the width of pit upper port: the degree of depth of pit is 3.5 3.8: 1.7 1.9: 1.8 2.0, refers to that the pit internal surface area that the poor unstrained spirits of unit mass takies is moderate, and ferment effect is good.
The bamboo nail manufacture method used in following embodiment is as follows: ailhead is semicircle, and nail rod is cylindrical, nail rod diameter 1.6 centimetres.The length of bamboo nail is divided into different length between 5 14 centimetres, to meet the needs of.Thickness according to required Germinatus Bambusae sinospinosae sheet, bores at a glance in nail rod 3.5 centimeters, and on pad, Germinatus Bambusae sinospinosae pad (thickness 1 centimetre), plugs little bamboo nail long.(ailhead is cuboid, width and nail rod equal diameters 1.0 centimetres, length 2.0 centimetres, height 0.5 centimetre, and nail rod diameter 1.0 centimetres follows closely handle length 2 centimetres.)
In following embodiment, the filling opening manufacture method of pit dress liquid interlayer is as follows: set up a filling opening in one end of chamber, cellar for storing things width 10 centimetres, filling opening is unequal arm ∪ shape pipe, one end is stretched in pit dress liquid interlayer, the other end is upwardly into 20 centimetres of pit plane, adopt nut seal, the scale bar of 15 centimetres is set in nut.U-tube mouth adopts nut seal, and nut connects scale bar, in order to measure the height of yellow fluid, when yellow fluid reaches scale indicatrix, adopts pump to extract yellow fluid.
It it is the pit mud of 25 cm thicks bottom chamber, cellar for storing things, centre is provided with yellow fluid pond, the unequal arm U-tube Single port in yellow fluid pond is built up in yellow fluid pond, one end is fixed on and stores horizontal range 10 centimetres outside chamber, is higher than chamber 20, cellar for storing things centimeters, port adopts nut seal herein, nonadjustable signal bar under sealing nut, the height of detection yellow fluid, when yellow fluid arrives scale indicatrix, the pump after cleaning-sterilizing is adopted to be extracted by yellow fluid, purpose is to reduce to cause lower floor's vinasse fermentation failure because yellow fluid floods grain unstrained spirits, causes significant loss, and distillation yield reduces.
A certain amount of yellow fluid can suppress the growth of miscellaneous bacteria, it is to avoid grain unstrained spirits occurs burning phenomenon, and yellow fluid acid is big, contribute to esterification, containing the materials such as acid, ester, alcohol, aldehyde, protein, sugar in yellow fluid is the good nutrition composition needed for cellar mud microorganisms, thus it is aging to accelerate pit mud, improves vinosity.
First along with the downward infiltration of spent wash, in yellow fluid pond, yellow fluid will slowly rise, and extracts yellow fluid in time when reaching U-tube specified altitude, in order to avoid yellow fluid submergence distiller grains, causes and ferments unsuccessfully.Yellow fluid and other culture fluid are formulated as function bacterium solution by a certain percentage, add pit dress liquid interlayer by filling opening and Jiao Gai fills sap cavity, infiltrate into distiller grains, owing to having in substantial amounts of beneficial microbe infiltration distiller grains in function bacterium solution, beneficial microbe and distiller grains comprehensive engagement, generate the bouquet principles matter such as the relatively large ethyl hexanoate of quantity, ethyl acetate, increase the content of rich fragrance wine main body flavor component, prominent this wine main style, thus being substantially improved liquor flavor, improving vinosity, it it is comparatively ideal liquor fermentation pond.Secondly because the pit mud that pit infiltration wall and Jiao Gai fill in sap cavity is among the encirclement of function bacterium solution all the time, thus playing maintenance, safeguarding the aging of pit mud.
Ne-leakage water and water retention property should be selected local preferably when digging pit.The isolation of subsoil water, surface water and pit is opened, allows pit form little, a relatively independent ambient condition.
Yellow fluid pond is used above common bamboo splint and makes basin lid, and its size is with long 0.8 1m, wide 0.4 0.6m, and deep 0.4 0.6m is advisable.In order to prevent yellow fluid seepage, the concrete of yellow fluid pond inner surface cement mixing is built into, thickness 3 5cm.
In embodiment, the preparation method of function bacterium culture fluid is existing method, particularly as follows: half aged pit mud separates the caproic acid bacteria obtained, improvement simplify in Pasteur's synthetic medium step by step amplification culture in the Plastic Drum of 10, second half then makees kind of a source with our factory's aged pit mud, containing yellow fluid 10%, go out rice steamer grain grain 10%, Daqu (massive raw stater for alcholic liquor) 5% and with lime water regulate pH value be 5.0 6.0 culture medium in, be also extended to the Plastic Drum of 10 step by step.The two seed Plastic Drum is inoculated into the Tao Tanzhong of 250 kilograms, and its culture medium changes into containing yellow fluid 18%, goes out rice steamer grain grain 10%, Daqu (massive raw stater for alcholic liquor) 5%, fermentation mud 5%, regulates pH value for 5.0 5.5 with ammonium carbonate.
Distiller's yeast culturing process is existing method, particularly as follows: pit mud adopts viscosity yellow mud, pit skin mud, high-quality mud to shine dry grinding, add koji powder 10%, waste spent grains powder 3%, miscegenation culture fluid 5%(includes butyric, lactic acid bacteria, caproic acid bacteria), big altar esterifying liquid 5%, and add appropriate nitrogen, phosphorus, potassium and foreshot, liquor tailing, sealing and fermenting is the ripe pit mud of cultivation for 65 days, and ripe pit mud has strong aged pit mud fragrance.
Embodiment 1
(1) newly-built pit
A, dig pit: according to lineament, select physical features environment local preferably, dig and build inverted trapezoidal frustum pit, chamber, pit the cellar for storing things long 3.5m of upper port, wide 1.7m.The long 3.2m of lower port, wide 1.4m, the inner surface of pit deep 1.8m, Jiao Bi and the angle of pit bottom surface are 5 degree；Cellar for storing things end pit mud layer thickness is 20 30cm；B, dig and build yellow fluid pond: being sized to long 0.8m, wide 0.4m, deep 0.4m, low middle position is being stored in yellow fluid pond.Yellow fluid pond inner surface concrete is built into, and thickness is 3cm.
C, pre-buried U-tube: pre-buried rustless steel unequal arm ∪ shape pipe, adopt 304 stainless steel elbows of diameter 60 millimeters, one end is embedded in yellow basin bottom, the mouth of pipe is from height 25cm at the bottom of pond, and another port upwards leads to entrance of cellar along chamber, cellar for storing things, and port is from storing chamber plane 20cm, in the sealing nut of port, scale is set, length of the scale 2.05m, the every 5cm in scale lower end sets a graticule, amounts to graticule 2.
D, pit waterproof layer is set: the concrete of surface, chamber, pit cellar for storing things cement mixing is built into, and thickness is 3cm.
E. hollow bracket makes: adopting Germinatus Bambusae sinospinosae sheet to make hollow bracket, hollow bracket is made up of 4 cuboids, and longitudinally the length 3.2 meters of 2 cuboids, wide 0.08 meter, high 1.6 meters；Laterally the length 1.4 meters of 2 cuboids, wide 0.08 meter, high 1.6 meters.
F, pit mud infiltration wall is built: in hollow bracket, bamboo framework is close to by the bamboo screen cloth of attached 10 orders in four sides, 4 cuboid hollow brackets are made pit mud infiltration wall according to filling pit mud in hollow bracket, pit mud infiltration wall with cellar for storing things chamber under along against, upper strata and chamber, cellar for storing things upper port are at a distance of 15 centimetres, and the middle vacancy between pit mud infiltration wall and chamber, cellar for storing things is pit dress liquid interlayer.
The pit mud that water content is 38% is hurled to hollow bracket lower end, one piece adjacent one piece, until hollow bracket is filled up, then floating troweling upper end.Cuboid joint must make pit mud compacting, the sealing that connects is tight, in case the direct seepage of function bacterium solution.
G, pond are built along sealing ring: the top pit mud of pit dress liquid interlayer (6) seals and forms pond along sealing ring, 10 centimeters under pit port, it is fabricated to mud guard with the Germinatus Bambusae sinospinosae sheet tile horizontally of 15 centimeter length, one end, Germinatus Bambusae sinospinosae sheet one end is fixed on chamber, cellar for storing things, the other end is fixed on 10 centimeters under pit mud infiltration wall port, time fixing, hole according to Germinatus Bambusae sinospinosae plate shape, Germinatus Bambusae sinospinosae sheet termination is fixed in holing, touch real Germinatus Bambusae sinospinosae sheet and the gap holed with concrete, must touch and tightly prevent function bacterium solution seepage.Tile on mud guard the pit mud of 10 cm thicks.
(2) Jiao Gai makes
Adopt the stainless steel alloy welded steel plate cuboid of thickness 3 millimeters, each many 5 centimetres of chamber, length-width ratio cellar for storing things upper port length and width, i.e. length 3.5 meters, width 1.8 meters.Bamboo framework (71) is set up in the lid of cellar for storing things, its length 3.4 meters, width 1.7, height 0.08 meter, fill pit mud in frame.
Jiao Gai is provided with jacking system in (7), 2 lifting screws (74) become an entirety with cuboid steel cap-shaped, controlled the up and down motion of dress liquid device by lifting nut, it is 0.5 meter of round tray that lifting nut lower end is welded radius simultaneously, and pallet spoke all adopts 304 rustless steel plating materials.Cellar for storing things covers and is welded two iron hoops, when playing cellar for storing things for machinery.
After completing above-mentioned operation, covering Jiao Gai, the function bacterium solution just prepared is filled into cellar for storing things lid pit dress liquid interlayer and pit dress liquid interlayer, highly reaches scale indicatrix and namely stops, pit entry fermentation.
Embodiment 2
(1) newly-built pit
A, dig pit: according to lineament, select physical features environment local preferably, dig and build inverted trapezoidal frustum pit, the long 3.8m of pit upper port, wide 1.9m.The long 3.5m of lower plane, wide 1.6m, the inner surface of pit deep 2.0m, Jiao Bi and the angle of pit bottom surface are 10 degree；Cellar for storing things end pit mud layer thickness is 20 30cm；
B, digging and build yellow fluid pond: be sized to long 1m, wide 0.6m, deep 0.6m's, low middle position is being stored in yellow fluid pond.Yellow fluid pond inner surface concrete is built into, and thickness is 5cm.
C, pre-buried rustless steel unequal arm ∪ shape pipe, 304 stainless steel elbows of employing diameter 60 millimeters, one end is embedded in yellow basin bottom, and the mouth of pipe is from height 25cm at the bottom of pond, and another port upwards leads to entrance of cellar along chamber, cellar for storing things, and port is from storing chamber plane 20cm.Arranging scale, length of the scale 2.25m in the sealing nut of port, the every 5cm in scale lower end sets a graticule, amounts to graticule 2.
D, pit waterproof layer is set: the concrete of surface, chamber, pit cellar for storing things cement mixing is built into, and thickness is 3cm.
E, hollow bracket make: adopting Germinatus Bambusae sinospinosae sheet to make hollow bracket, hollow bracket is made up of 4 cuboids, and longitudinally the length 3.3 meters of 2 cuboids, wide 0.08 meter, high 1.8 meters；Laterally the length 1.6 meters of 2 cuboids, wide 0.08 meter, high 1.8 meters.
F, pit mud infiltration wall is built: in hollow bracket, bamboo framework is close to by the bamboo screen cloth of attached 10 orders in four sides, 4 cuboid hollow brackets are made pit mud infiltration wall according to filling pit mud in hollow bracket, pit mud infiltration wall with cellar for storing things chamber under along against, upper strata and chamber, cellar for storing things upper port are at a distance of 15 centimetres, and the middle vacancy between pit mud infiltration wall and chamber, cellar for storing things is pit dress liquid interlayer.The pit mud that water content is 40% is hurled to hollow bracket lower end, one piece adjacent one piece, until hollow bracket is filled up, then floating troweling upper end.Cuboid joint must make pit mud connect sealing tightly, in case the direct seepage of function bacterium solution.
G, pond are built along sealing ring: the top pit mud of pit dress liquid interlayer (6) seals and forms pond along sealing ring, 10 centimeters under pit port, it is fabricated to mud guard with the Germinatus Bambusae sinospinosae sheet tile horizontally of 15 centimeter length, one end, Germinatus Bambusae sinospinosae sheet one end is fixed on chamber, cellar for storing things, the other end is fixed on 10 centimeters under pit mud infiltration wall port, time fixing, smear concrete in the junction of Germinatus Bambusae sinospinosae sheet Yu pit pool wall, must touch and tightly prevent function bacterium solution seepage.Tile on mud guard the pit mud of 10 cm thicks.
After completing above-mentioned operation, covering Jiao Gai, the function bacterium solution just prepared is filled into cellar for storing things lid pit dress liquid interlayer and pit dress liquid interlayer, highly reaches scale indicatrix and namely stops, pit entry fermentation.
(2) Jiao Gai makes
Adopt the stainless steel alloy welded steel plate cuboid of thickness 3 millimeters, each many 5 centimetres of chamber, length-width ratio cellar for storing things upper port length and width, i.e. length 3.8 meters, width 1.9 meters.Set up bamboo framework (71), length 3.7 meters, width 1.8 meters, height 0.08 meter in the lid of cellar for storing things, in frame, fill pit mud.
Comparative example adopts existing cellar for storing things method of building to build cellar for storing things: digging and build pit and be generally made up of cellar for storing things chamber, waterproof layer, Jiao Bi etc., pit mud adopts viscosity yellow mud to add koji powder, waste spent grains powder, caproic acid bacteria culture fluid fermenting-ripening, by investing formation Jiao Bi on waterproof layer in bamboo let.Set up yellow fluid layer (grain grain being separated with yellow fluid) at the bottom of pond simultaneously.Pit mud is paved with Jiao Bi and the end, cellar for storing things, builds yellow fluid pond, build cellar for storing things and complete, carry out wine brewing and produce.
Embodiment 3
Above-described embodiment 1 or 2 hollow bracket manufacture method is as follows: hollow bracket adopts Germinatus Bambusae sinospinosae to make, and longitudinal Germinatus Bambusae sinospinosae adopts bamboo nail to fix with horizontal Germinatus Bambusae sinospinosae, and inner side bamboo nail nail rod points to distiller grains, and bamboo nail length is 5 centimetres, outside bamboo nail first row bamboo nail length 14 centimetres.Second and third, four, five, six rows for long bamboo nail, length is 12 centimetres, 10 centimetres, 8 centimetres, 6 centimetres, 5 centimetres, and bamboo nail connects with chamber, cellar for storing things waterproof layer, plays supporting pit mud and permeate the effect of wall.
Germinatus Bambusae sinospinosae longitudinal arrangement spacing 5cm, transversely arranged starts as first row from bamboo head, and secondary series and first row are at a distance of 10cm, secondary series is placed pit mud baffle plate, the 3rd row and secondary series 20cm apart, the like, to the 6th row with the 7th row at a distance of 10cm, the 7th is listed in Germinatus Bambusae sinospinosae lower end.
Embodiment 4
Above-described embodiment 1 or 2 hollow bracket manufacture method is as follows: hollow bracket adopts Germinatus Bambusae sinospinosae to make, and longitudinal Germinatus Bambusae sinospinosae adopts bamboo nail to fix with horizontal Germinatus Bambusae sinospinosae, and inner side bamboo nail nail rod points to distiller grains, and bamboo nail length is 5 centimetres, outside bamboo nail first row bamboo nail length 14 centimetres.Second and third, four, five, six rows for long bamboo nail, length 14 centimetres, 12 centimetres, 10 centimetres, 8 centimetres, 6 centimetres, 5 centimetres, bamboo nail connects with chamber, cellar for storing things waterproof layer, plays supporting pit mud and permeate the effect of wall.
Germinatus Bambusae sinospinosae longitudinal arrangement spacing 5cm, transversely arranged starts as first row from bamboo head, and secondary series and first row are at a distance of 10cm, secondary series is placed pit mud baffle plate, the 3rd row and secondary series 20cm apart, the like, to the 6th row with the 7th row at a distance of 10cm, the 7th is listed in Germinatus Bambusae sinospinosae lower end.
The pit will built in embodiment 12 and comparative example, after carrying out brewageing production 35 rounds, is measured comparing simultaneously, and result is such as shown in table 1,2,3.Table 1 is for building cellar for storing things effectiveness comparison, it was shown that in comparative example, part pit mud layer is easy to fall off, and water content is uneven；The pit mud layer of embodiment 1 is firm, pit mud does not outflow, pit mud water content is moderate；The pit mud layer of embodiment 2 is firm, pit mud does not outflow, pit mud water content is moderate.Wine sensory evaluation result based on table 2, aromatic refreshing clean, the fragrance strongly fragrant, sweet in the cellar for storing things of comparative example is relatively coordinated；The cellar for storing things of embodiment 1 aromatic strongly fragrant, sweet refreshing clean, wine body is plentiful, style is typical prominent；The cellar for storing things of embodiment 2 aromatic strongly fragrant, sweet refreshing clean, wine body is plentiful, style is typical prominent；Note: sensory evaluation is judged by national Chinese liquor taster.Wine and women-sensual pursuits modal data measurement result based on table 3, note: quality percentage refers to quality liquor proportion in produced base liquor, in base liquor, quality liquor is mainly fragrance matter ratio and relatively coordinates, the good part yield of mouthfeel.Table 2,3 it can be seen that adopt the inventive method to build pit and can dramatically increase overall pit and brewage performance, the base liquor excellent quality made, and the productivity of quality liquor is apparently higher than comparative example.
Claims (10)
1. a liquor fermentation pond, it includes pit, Jiao Gai, chamber, cellar for storing things, waterproof layer, pit dress liquid interlayer, yellow fluid pond, U-tube, it is characterized in that: in pit (1), be provided with pit mud infiltration wall (4), liquid interlayer (6) is filled for pit between pit mud infiltration wall (4) and pit (1) inwall, pit dress liquid interlayer (6) is in falling three prismatic table shape, and the top of pit dress liquid interlayer (6) is provided with pond along sealing ring (11).
2. liquor fermentation pond according to claim 1, it is characterised in that: pit mud infiltration wall (4) is made up of hollow bracket (5), is inside provided with bamboo screen cloth.
3. liquor fermentation pond according to claim 2, it is characterized in that: described Jiao Gai (7) is provided with bamboo framework (71), bamboo framework (71) is with pit mud interlayer (76), bamboo framework (71) center is that Jiao Gai fills sap cavity (72), Jiao Gai fills in sap cavity (72) and sets bamboo screen cloth, and Jiao Gai fills sap cavity (72) and is provided with liquid injection port (73).
4. liquor fermentation pond according to claim 3, it is characterised in that: Jiao Gai is provided with jacking system in (7), and jacking system includes lifting screw (74) and lifting nut (75).
5. liquor fermentation pond according to claim 4, it is characterised in that: it also includes temperature measuring equipment (8), and temperature measuring equipment (8) inserts in chamber, cellar for storing things (2) through Jiao Gai (7).
6. liquor fermentation pond according to claim 5, it is characterised in that: being provided with filling opening (12) in pit dress liquid interlayer (6), filling opening (12) mouth of pipe adopts nut seal, and nut is built with scale.
7. liquor fermentation pond according to claim 6, it is characterised in that: the thickness of pit mud infiltration wall (4) is 8 centimetres.
8. the method for construction in a liquor fermentation pond, it is characterised in that comprise the following steps:
A, dig pit: dig and build inverted trapezoidal structure pit；
B, dig yellow fluid pond: yellow fluid pond inner surface concrete is built into；
C, pre-buried U-tube: placing unequal arm U-tube in yellow fluid pond, one end port is upwards imbedded in yellow fluid pond, port height is at 1/3rd places of yellow fluid tank depth, and the other end rises to more than cellar for storing things stalk plane along chamber, cellar for storing things；
D, pit waterproof layer is set: surface, chamber, cellar for storing things concrete is built into；
E, hollow bracket make: hollow bracket is connected with each other by 4 cuboids and forms；
F, pit mud infiltration wall is built: the included bamboo screen cloth of hollow bracket, fills pit mud and be made pit mud infiltration wall in hollow bracket；
G, add a cover Jiao Gai, Jiao Gaizhong and be provided with bamboo framework, equipped with pit mud in bamboo framework.
9. the method for construction in liquor fermentation pond according to claim 1, it is characterised in that:
Step a digs pit Zhong Jiao chamber upper port length 3.5 3.8 meters, width 1.7 1.9 meters, the degree of depth 1.8 2.0 meters, chamber, cellar for storing things lower port length 3.2 3.5 meters, width 1.4 1.6 meters, the long ratio meeting 2.1:1 with the wide ratio in cellar for storing things in cellar for storing things；The angle of the inner surface of Jiao Bi and pit bottom surface is 5 10 degree；Cellar for storing things end pit mud layer thickness is 20 30cm；
Length 0.8 1m in step b yellow fluid pond, wide 0.4 0.6m, deep 0.4 0.6m；The thickness in yellow fluid pond is 3 5cm；
In step c, U-tube mouth adopts nut seal, and nut connects indicator scale, length of the scale 2.05 2.25m, and the every 5cm in scale lower end sets a graticule, amounts to graticule 2；
In step d, pit waterproofing layer thickness is 3 centimetres；
The length 3.2 3.5 meters of hollow bracket longitudinally 2 cuboids, width 0.08 meter, height 1.6 1.8 meters in step e；The laterally length 1.2 1.3 meters of 2 cuboids, width 0.08 0.10 meters, height 1.6 1.8 meters；
Hollow bracket and the skeleton of the bamboo framework of Jiao Gai in pit are formed by connecting by Germinatus Bambusae sinospinosae nail by Germinatus Bambusae sinospinosae sheet, Germinatus Bambusae sinospinosae sheet width 3 centimetres, longitudinal arrangement spacing 3 centimetres, longitudinal length 1.6 1.8 meters, the transversely arranged spacing of Germinatus Bambusae sinospinosae 20 centimetres.
10. the method for construction in liquor fermentation pond according to claim 8 or claim 9, it is characterised in that: in pit mud infiltration wall, the water content of pit mud is 38 40%.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107164210A (en) * | 2017-06-13 | 2017-09-15 | 蚌埠市金旺食品有限公司 | A kind of white wine pit is built and temperature controlled method |
| CN108193878A (en) * | 2018-01-05 | 2018-06-22 | 昆山顶牛市政建设有限公司 | The construction method in anti-corrosion type Industry Waste pond |
| CN110591855A (en) * | 2019-10-29 | 2019-12-20 | 南通康威尔生物化工有限公司 | Fermentation vat for wine making |
| CN110669636A (en) * | 2018-06-14 | 2020-01-10 | 河南仰韶酒业有限公司 | Movable pit |
| CN110734826A (en) * | 2019-12-04 | 2020-01-31 | 四川陈塘关文旅集团有限公司 | Yellow water collecting system of starter baijiu brewing fermentation tank |
| CN113621457A (en) * | 2020-09-11 | 2021-11-09 | 刘国和 | Pit and maintenance method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107164210A (en) * | 2017-06-13 | 2017-09-15 | 蚌埠市金旺食品有限公司 | A kind of white wine pit is built and temperature controlled method |
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| CN110669636A (en) * | 2018-06-14 | 2020-01-10 | 河南仰韶酒业有限公司 | Movable pit |
| CN110591855A (en) * | 2019-10-29 | 2019-12-20 | 南通康威尔生物化工有限公司 | Fermentation vat for wine making |
| CN110734826A (en) * | 2019-12-04 | 2020-01-31 | 四川陈塘关文旅集团有限公司 | Yellow water collecting system of starter baijiu brewing fermentation tank |
| CN113621457A (en) * | 2020-09-11 | 2021-11-09 | 刘国和 | Pit and maintenance method thereof |
| CN113621457B (en) * | 2020-09-11 | 2023-07-25 | 刘国和 | Pit and maintenance method thereof |
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