CN105777160A - 一种钢包渣线用MgO-Cr7C3砖及其制备方法 - Google Patents

一种钢包渣线用MgO-Cr7C3砖及其制备方法 Download PDF

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CN105777160A
CN105777160A CN201610160005.XA CN201610160005A CN105777160A CN 105777160 A CN105777160 A CN 105777160A CN 201610160005 A CN201610160005 A CN 201610160005A CN 105777160 A CN105777160 A CN 105777160A
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赵惠忠
赵鹏达
张寒
余俊
陈琪
何晴
丁雄风
王立锋
李静捷
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Wuhan University of Science and Engineering WUSE
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Abstract

本发明涉及一种钢包渣线用MgO‑Cr7C3砖及其制备方法。其技术方案是:以55~65wt%的高纯镁砂颗粒为骨料,以15~25wt%的电熔镁砂细粉、10~15wt%的Cr7C3细粉和5~10wt%的SiC细粉为基质料;按所述骨料和所述基质料的含量,先将基质料混匀,再将混匀后的基质料加入所述骨料中,混合均匀;然后外加占所述骨料和所述基质料之和3~7wt%的铝溶胶,混合5~10分钟,半干法机压成型。将成型后的坯体置于高温炉中,在1500~1600℃和氩气气氛条件下烧成,保温2~3小时,即得钢包渣线用MgO‑Cr7C3砖。本发明工艺简单,所制备的钢包渣线用MgO‑Cr7C3砖的致密度高、高温抗折强度大和抗钢渣侵蚀性能强,对钢液的污染小。

Description

一种钢包渣线用MgO-Cr7C3砖及其制备方法
技术领域
本发明属于钢包渣线用耐火材料技术领域。具体涉及一种钢包渣线用MgO-Cr7C3砖及其制备方法。
背景技术
钢包是钢铁工业中重要储运和冶炼设备。钢包渣线部位耐火材料在炼钢过程中因承受钢渣和钢液的冲刷、流动而造成结构剥落及熔渣侵蚀。所以,钢包渣线部位一般要求服役耐火材料具有良好的热震稳定性、抗渣侵蚀性和抗冲刷性等。
目前,钢包渣线用耐火材料一般采用镁钙质耐火材料和镁碳质耐火材料。
镁钙质耐火材料作为钢包渣线用耐火材料,虽具有高温力学性能良好、抗钢液和钢渣的侵蚀性优异、热震稳定性能好,尤其是可以净化钢水的特点,但是镁钙质耐火材料在制备和使用过程中,极易吸收外界环境中的水分而粉化损毁,大大降低了镁钙质耐火材料的寿命,进而制约了钢包的周转和使用。
镁碳质耐火材料作为钢包渣线用耐火材料,虽然能满足使用寿命的要求,但是最大的问题是后续钢包精炼过程中的增碳问题。在生产之初,多数钢种都出现较大频次的碳超标现象,降低了钢材的品质。此外,镁碳质耐火材料由于碳的氧化,形成脱碳层,加快了渣液对耐火材料的侵蚀,制约了镁碳质耐火材料的使用。
发明内容
本发明旨在克服现有技术缺陷,目的在于提供一种工艺简单的钢包渣线用MgO-Cr7C3砖的制备方法,用该方法制备的钢包渣线用MgO-Cr7C3砖的致密度高、高温抗折强度大和抗钢渣侵蚀性能强,对钢液的污染小。
为实现上述目的,本发明所采用的技术方案是以55~65wt%的高纯镁砂颗粒为骨料,以15~25wt%的电熔镁砂细粉、10~15wt%的Cr7C3细粉和5~10wt%的SiC细粉为基质料;按所述骨料和所述基质料的含量,先将基质料混匀,再将混匀后的基质料加入所述骨料中,混合均匀;然后外加占所述骨料和所述基质料之和3~7wt%的铝溶胶,混合5~10分钟,半干法机压成型。将成型后的坯体置于高温炉中,在1500~1600℃和氩气气氛条件下烧成,保温2~3小时,即得钢包渣线用MgO-Cr7C3砖。
所述高纯镁砂颗粒的主要物相为方镁石,MgO含量>98wt%,Fe2O3含量≤1wt%;所述高纯镁砂颗粒的粒径为0.1~5mm。
所述电熔镁砂细粉的主要物相为方镁石,MgO含量>99wt%,Fe2O3含量≤0.1wt%;所述电熔镁砂细粉的粒径为0.088~0.1mm。
所述Cr7C3细粉的主要化学成分是:Cr7C3含量>90wt%,Cr3C2含量为4~5wt%,Al2O3含量为1~2wt%,Cr2O3含量为5~6wt%;所述Cr7C3细粉的粒径为1~2μm。
所述SiC细粉中的SiC含量>99wt%,SiC细粉的粒径为1~2μm。
所述铝溶胶中的Al2O3含量为15~20wt%。
所述机压成型的压力为150~180MPa。
所述氩气气氛的压力为0.1~0.15MPa。
由于采用上述技术方案,本发明与现有技术相比具有如下积极效果:
1、本发明无需特殊的生产设备和处理手段,节省劳动力资源,工艺流程简单;
2、本发明无石墨的添加,对钢液污染小;
3、本发明利用原料组分间的固溶反应提升了MgO-Cr7C3砖的致密度,进而增强了MgO-Cr7C3砖的高温抗折强度和抗钢渣侵蚀性能;
本发明所制备的钢包渣线用MgO-Cr7C3砖经测定:体积密度为3.30~3.45g/cm3;1450℃抗折强度为30~35MPa;1550℃静态坩埚法抗渣实验侵蚀指数为4~9%。
因此,本发明工艺简单,所制备的钢包渣线用MgO-Cr7C3砖的致密度高、高温抗折强度大和抗钢渣侵蚀性能强,对钢液的污染小。
具体实施方式
下面结合具体实施方式对本发明作进一步的描述,并非对其保护范围的限制。
为避免重复,先将本具体实施方式涉及到的骨料和基质料以及其他技术参数统一描述如下,实施例中不再赘述:
所述高纯镁砂颗粒的主要物相为方镁石,MgO含量>98wt%,Fe2O3含量≤1wt%;所述高纯镁砂颗粒的粒径为0.1~5mm。
所述电熔镁砂细粉的主要物相为方镁石,MgO含量>99wt%,Fe2O3含量≤0.1wt%;所述电熔镁砂细粉的粒径为0.088~0.1mm。
所述Cr7C3细粉的主要化学成分是:Cr7C3含量>90wt%,Cr3C2含量为4~5wt%,Al2O3含量为1~2wt%,Cr2O3含量为5~6wt%;所述Cr7C3细粉的粒径为1~2μm。
所述SiC细粉中的SiC含量>99wt%,SiC细粉的粒径为1~2μm。
所述铝溶胶中的Al2O3含量为15~20wt%。
所述机压成型的压力为150~180MPa。
所述氩气气氛的压力为0.1~0.15MPa。
实施例 1
一种钢包渣线用MgO-Cr7C3砖及其制备方法。以55~59wt%的高纯镁砂颗粒为骨料,以21~25wt%的电熔镁砂细粉、10~12wt%的Cr7C3细粉和8~10wt%的SiC细粉为基质料;按所述骨料和所述基质料的含量,先将基质料混匀,再将混匀后的基质料加入所述骨料中,混合均匀;然后外加占所述骨料和所述基质料之和5~7wt%的铝溶胶,混合5~10分钟,半干法机压成型。将成型后的坯体置于高温炉中,在1500~1570℃和氩气气氛条件下烧成,保温2~3小时,即得钢包渣线用MgO-Cr7C3砖。
本实施例所制备的钢包渣线用MgO-Cr7C3砖经测定:体积密度为3.30~3.36g/cm3;1450℃抗折强度为30~32MPa;1550℃静态坩埚法抗渣实验侵蚀指数为7~9%。
实施例 2
一种钢包渣线用MgO-Cr7C3砖及其制备方法。以57~61wt%的高纯镁砂颗粒为骨料,以19~23wt%的电熔镁砂细粉、11~13wt%的Cr7C3细粉和7~9wt%的SiC细粉为基质料;按所述骨料和所述基质料的含量,先将基质料混匀,再将混匀后的基质料加入所述骨料中,混合均匀;然后外加占所述骨料和所述基质料之和5~7wt%的铝溶胶,混合5~10分钟,半干法机压成型。将成型后的坯体置于高温炉中,在1510~1580℃和氩气气氛条件下烧成,保温2~3小时,即得钢包渣线用MgO-Cr7C3砖。
本实施例所制备的钢包渣线用MgO-Cr7C3砖经测定:体积密度为3.33~3.39g/cm3;1450℃抗折强度为31~33MPa;1550℃静态坩埚法抗渣实验侵蚀指数为6~8%。
实施例 3
一种钢包渣线用MgO-Cr7C3砖及其制备方法。以59~63wt%的高纯镁砂颗粒为骨料,以17~21wt%的电熔镁砂细粉、12~14wt%的Cr7C3细粉和6~8wt%的SiC细粉为基质料;按所述骨料和所述基质料的含量,先将基质料混匀,再将混匀后的基质料加入所述骨料中,混合均匀;然后外加占所述骨料和所述基质料之和3~5wt%的铝溶胶,混合5~10分钟,半干法机压成型。将成型后的坯体置于高温炉中,在1520~1590℃和氩气气氛条件下烧成,保温2~3小时,即得钢包渣线用MgO-Cr7C3砖。
本实施例所制备的钢包渣线用MgO-Cr7C3砖经测定:体积密度为3.36~3.42g/cm3;1450℃抗折强度为32~34MPa;1550℃静态坩埚法抗渣实验侵蚀指数为5~7%。
实施例 4
一种钢包渣线用MgO-Cr7C3砖及其制备方法。以61~65wt%的高纯镁砂颗粒为骨料,以15~19wt%的电熔镁砂细粉、13~15wt%的Cr7C3细粉和5~7wt%的SiC细粉为基质料;按所述骨料和所述基质料的含量,先将基质料混匀,再将混匀后的基质料加入所述骨料中,混合均匀;然后外加占所述骨料和所述基质料之和3~5wt%的铝溶胶,混合5~10分钟,半干法机压成型。将成型后的坯体置于高温炉中,在1530~1600℃和氩气气氛条件下烧成,保温2~3小时,即得钢包渣线用MgO-Cr7C3砖。
本实施例所制备的钢包渣线用MgO-Cr7C3砖经测定:体积密度为3.39~3.45g/cm3;1450℃抗折强度为33~35MPa;1550℃静态坩埚法抗渣实验侵蚀指数为4~6%。
本具体实施方式与现有技术相比具有如下积极效果:
1、本具体实施方式无需特殊的生产设备和处理手段,节省劳动力资源,工艺流程简单;
2、本具体实施方式无石墨的添加,对钢液污染小;
3、本具体实施方式利用原料组分间的固溶反应提升了MgO-Cr7C3砖的致密度,进而增强了MgO-Cr7C3砖的高温抗折强度和抗钢渣侵蚀性能;
本具体实施方式所制备的钢包渣线用MgO-Cr7C3砖经测定:体积密度为3.30~3.45g/cm3;1450℃抗折强度为30~35MPa;1550℃静态坩埚法抗渣实验侵蚀指数为4~9%。
因此,本具体实施方式工艺简单,所制备的钢包渣线用MgO-Cr7C3砖的致密度高、高温抗折强度大和抗钢渣侵蚀性能强,对钢液的污染小。

Claims (9)

1.一种钢包渣线用MgO-Cr7C3砖的制备方法,其特征在于以55~65wt%的高纯镁砂颗粒为骨料,以15~25wt%的电熔镁砂细粉、10~15wt%的Cr7C3细粉和5~10wt%的SiC细粉为基质料;按所述骨料和所述基质料的含量,先将基质料混匀,再将混匀后的基质料加入所述骨料中,混合均匀;然后外加占所述骨料和所述基质料之和3~7wt%的铝溶胶,混合5~10分钟,半干法机压成型;将成型后的坯体置于高温炉中,在1500~1600℃和氩气气氛条件下烧成,保温2~3小时,即得钢包渣线用MgO-Cr7C3砖。
2.根据权利要求1所述的钢包渣线用MgO-Cr7C3砖的制备方法,其特征在于所述高纯镁砂颗粒的主要物相为方镁石,MgO含量>98wt%,Fe2O3含量≤1wt%;所述高纯镁砂颗粒的粒径为0.1~5mm。
3.根据权利要求1所述的钢包渣线用MgO-Cr7C3砖的制备方法,其特征在于所述电熔镁砂细粉的主要物相为方镁石,MgO含量>99wt%,Fe2O3含量≤0.1wt%;所述电熔镁砂细粉的粒径为0.088~0.1mm。
4.根据权利要求1所述的钢包渣线用MgO-Cr7C3砖的制备方法,其特征在于所述Cr7C3细粉的主要化学成分是:Cr7C3含量>90wt%,Cr3C2含量为4~5wt%,Al2O3含量为1~2wt%,Cr2O3含量为5~6wt%;所述Cr7C3细粉的粒径为1~2μm。
5.根据权利要求1所述的钢包渣线用MgO-Cr7C3砖的制备方法,其特征在于所述SiC细粉中的SiC含量>99wt%,SiC细粉的粒径为1~2μm。
6.根据权利要求1所述的钢包渣线用MgO-Cr7C3砖的制备方法,其特征在于所述铝溶胶中的Al2O3含量为15~20wt%。
7.根据权利要求1所述的钢包渣线用MgO-Cr7C3砖的制备方法,其特征在于所述机压成型的压力为150~180MPa。
8.根据权利要求1所述的钢包渣线用MgO-Cr7C3砖的制备方法,其特征在于所述氩气气氛的压力为0.1~0.15MPa。
9.一种钢包渣线用MgO-Cr7C3砖,其特征在于所述钢包渣线用MgO-Cr7C3砖是根据权利要求1~8项中任一项所述的钢包渣线用MgO-Cr7C3砖的制备方法所制备的钢包渣线用MgO-Cr7C3砖。
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