CN105775881B - Universal synthesizer for mica insulation filler strips - Google Patents
Universal synthesizer for mica insulation filler strips Download PDFInfo
- Publication number
- CN105775881B CN105775881B CN201610217571.XA CN201610217571A CN105775881B CN 105775881 B CN105775881 B CN 105775881B CN 201610217571 A CN201610217571 A CN 201610217571A CN 105775881 B CN105775881 B CN 105775881B
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- CN
- China
- Prior art keywords
- disk
- fixed
- insulation filler
- mica insulation
- synthesizer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H39/00—Associating, collating, or gathering articles or webs
- B65H39/16—Associating two or more webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/18—Form of handled article or web
- B65H2701/186—Several articles or webs processed together
- B65H2701/1864—Superposed webs
Landscapes
- Insulation, Fastening Of Motor, Generator Windings (AREA)
Abstract
The invention provides a universal synthesizer for mica insulation filler strips. The universal synthesizer for mica insulation filler strips is composed of a base, a stand plate, a rib plate, a hollow rocker handle, a core penetrating shaft, a connecting rod, a main transmission shaft, a bearing seat, a fixed disc, a gland, a movable disc, an adjustment lead screw, a pedal supporting frame, a positioning block, material carrying shafts, a central shaft, a pedal disc, a locking handle, collecting blocks, a separating plate, a clamping plate, a supporting shaft and a guide wheel. A test proves that the work efficiency can be improved by about 30 times compared with that of a traditional manual operation mode; the work adjustment range is large, any numerical value adjustment can be carried out from 10 mm to 22 mm, the safety risks existing in manual operation are eliminated, and personal injury and human body skin adverse anaphylactic reactions are avoided. The universal synthesizer can be moved to any position for use and is not limited by regions. The universal synthesizer for mica insulation filler strips can completely replace the traditional manual operation mode, and is high in work efficiency, simple, feasible, low in cost, safe, reliable, high in universality and easy to popularize.
Description
Technical field
The present invention relates to a kind of large generator stator bar manufactures field, more particularly to a kind of mica insulation filler strip is general
Synthesizer.
Background technology
Large generator stator bar was needed through conductor pads job contract sequence, according to difference before wrapping over the ground major insulation
Product cross section size depth-width ratio is different, need to use different size (between 10mm-20mm, thickness is about width
0.5mm) the mica insulation filler strip position less than normal to wire outward appearance molded line dimensional values carries out corresponding pad bag, to reach drawing phase
Close design requirement.
Under normal circumstances, the above-mentioned mica insulation filler strip for using all is that operator synthesizes using conventional manual method coiling,
I.e.：First four disk width are equal to and the different mica insulation filler strip of thickness (thickness be 0.14mm/ layers/disk) is by the plastics that carry
Hub, is together suspended on above equipment fixation hollow pipe, by four disk mica insulation filler strips with its both hands alternately
It is flush to be intertwined parallel, it is overlapped mutually rear coiling and synthesizes disk use (thickness is about 0.5mm/ layers/disk), by tests
Go out：According to a diameter of 120mm/ disks criterion calculation of coiling, the disk of manual coiling one probably needs 15 minutes, the method work efficiency
Low, coiling is of poor quality, time and effort consuming and there is potential safety hazard, due to there is personnel's dispersibility and responsibility, filler strip coiling
Effect is uneven, and uneven distribution, quality is relatively poor, and meeting remote-effects are to stator bar inherent quality；Another mica insulation pad
Bar is very thin and sharp, and handss, the glass fiber on its surface and the insulating cement contact human body skin for overflowing easily are scratched during manual coiling
Easily there is allergy untoward reaction, manual operations is absolutely unsafe, therefore, a kind of general synthesizer of mica insulation filler strip of research invention is replaced
It is imperative to operate for traditional-handwork, and very urgent, meaning is particularly significant.
The content of the invention
Present invention aim at provide a kind of mica insulation filler strip general synthesizer, its advantage is high working efficiency, simple
It is easy, with low cost, safe and reliable, highly versatile, easy to spread.Using technical scheme be：By base (1), riser (2),
Gusset (3), hollow rocking handle (4), punching axle (5), connecting rod (6), final drive shaft (7), bearing block (8), fixed disk (9), gland
(10), movable disk (11), adjustment screw rod (12), petal support (13), locating piece (14), retainer axle (15), central shaft (16), flower
Lobe disk (17), set lever (18), collection block (19), dividing plate (20), clamping plate (21), support shaft (22), directive wheel (23) composition,
It is mutually perpendicular to and integrally welded between base (1), riser (2) and gusset (3) three；Hollow handle (4) is by punching axle
(5) conjunction is fixed together with connecting rod (6) small end, connecting rod (6) end greatly is connected with final drive shaft (7), and final drive shaft (7) is arranged on
In the rotary hole of bearing block (8), and around axially bored line revolution is installed, bearing block (8) is embedded in riser (2) hole, final drive shaft (7)
The other end be attached with fixed disk (9) by screw thread, gland (10) is by internal and external threads connected mode by movable disk (11)
Together conjunction is fixed on fixed disk (9) above with adjustment screw rod (12)；The long end of petal support (13) is welded on locating piece (14),
And conjunction is fixed on riser (2) by locating piece (14), four retainer axles (15) are with central shaft (16) installed in petal support
(13) corresponding location hole is interior and fixed, the other end and be locked handle (18) of the petal disk (17) through four retainer axles (15)
It is fixed on central shaft (16), collects block (19) for two and contact mouth to mouth each other and together conjunction is fixed on petal support
(13) short end；Wheel (23) is directed to by support shaft (22) in the middle of dividing plate (20) and clamping plate (21) and is clamped in centre, directive wheel
(23) rotate around support shaft (22) centre of gyration line, dividing plate (20) is fixed on riser (2) with clamping plate (21) by securing member.
A kind of described general synthesizer of mica insulation filler strip, it is characterised in that：Movable disk (11) is female thread structure, is adjusted
Whole screw rod (12) is external thread structure, and both are combined together by adjusting length of thread engagement size to control fixed disk (9)
The value range of upper coiling mica insulation filler strip width dimensions, with this versatility is realized.
A kind of described general synthesizer of mica insulation filler strip, it is characterised in that：Four retainer axles (15) are external screw thread
Structure, petal support (13) is female thread structure, and both link together by adjusting length of thread engagement size to control quilt
Four disk mica insulation filler strip width dimensions value ranges of winding, with this versatility is realized.
Technique effect
1st, the present invention is proved according to a diameter of 120mm/ disks criterion calculation of coiling by repeatedly test：Under normal circumstances, handss
Work coiling needs about 15 minutes/disk, mechanical coiling to need about 30 seconds/disk, and comparing can improve about 30 times of work efficiency.
2nd, the present invention can manually adjust movable disk and adjustment screw flight screwing length, and four retainer axles and flower
Length of thread engagement between lobe support is controlling well the working width scope of wound mica insulation filler strip (in 10mm-
Arbitrarily adjust between 22mm), highly versatile.
3rd, the present invention can completely substitute traditional-handwork operation, it is to avoid scratch handss during manual coiling mica insulation filler strip and occur
Personal injury, it is to avoid because the insulating cement for contacting the glass fiber on mica insulation filler strip surface and overflow makes skin generation allergy bad
Reaction, it is safe and reliable.
4th, present invention design is ingenious, and novel, the petal support for carrying can be while hang 4 disk mica insulation filler strips, phase
It is more elegant in appearance, simple than being fixed on hollow pipe above equipment, it is movable to and Anywhere uses, not by is limited using region
System.
5th, new style of the present invention, it is simple structure, with low cost, it is particularly well-suited to large generator stator bar production system
Make, but also can be used for reference by other materials, highly versatile, it is easy to promote.
Description of the drawings
The general synthesizer of Fig. 1 mica insulation filler strips is just being waited to measure and is being intended to
Fig. 2 disk of material component drive mechanism schematic diagrams
Fig. 3 petal carriage assembly structural representations
Fig. 4 guide wheel assemblies drive mechanism schematic diagrams
Specific embodiment
As shown in Figure 1,2,3, 4, the general synthesizer of a kind of mica insulation filler strip of the invention, it is characterised in that：Base 1,
It is mutually perpendicular between riser 2 and the three of gusset 3 and integrally welded；Hollow handle 4 is by punching axle 5 with the small end of connecting rod 6 conjunction
Together, the end greatly of connecting rod 6 is connected with final drive shaft 7, and final drive shaft 7 is arranged in the rotary hole of bearing block 8, and around installation hole axle
Line is turned round, and bearing block 8 is embedded in the hole of riser 2, and the other end of final drive shaft 7 is attached by screw thread with fixed disk 9, gland
10 with adjustment screw rod 12 are together put together on movable disk 11 above fixed disk 9 by internal and external threads connected mode；Petal support 13
Long end is welded on locating piece 14, and is put together on riser 2 by locating piece 14, and four retainer axles 15 are arranged on central shaft 16
It is in the corresponding location hole of petal support 13 and fixed, the other end and be locked handle 18 of the petal disk 17 through four retainer axles 15
It is fixed on the front end of central shaft 16, collects block 19 for two and contact and put together on together petal support 13 mouth to mouth each other
Short end；It is directed to take turns 23 by support shaft 22 in the middle of dividing plate 20 and clamping plate 21 and is clamped in centre, directive wheel 23 is around support shaft 22 times
Turn centrage rotation, dividing plate 20 is fixed on riser 2 with clamping plate 21 by securing member.
The general synthesizer of a kind of mica insulation filler strip as described in Figure 2, it is characterised in that：Movable disk 11 is female thread knot
Structure, adjustment screw rod 12 is external thread structure, and both are combined together by adjusting length of thread engagement size to control fixed disk
The value range of coiling mica insulation filler strip width dimensions, with this versatility is realized on 9.
The general synthesizer of a kind of mica insulation filler strip as described in Figure 3, it is characterised in that：Four retainer axles 15 are outer spiral shell
Stricture of vagina structure, petal support 13 is female thread structure, and both link together by adjusting length of thread engagement size to control quilt
The value range of four disk mica insulation filler strip width dimensions of winding, with this versatility is realized.
As shown in Figure 1,2,3, 4, width between four disk 10mm-20mm can not be waited when using and thickness identical Muscovitum is exhausted
Edge filler strip (thickness be 0.14mm/ layers/disk) each other side by side distributing installation on the retainer wheel of petal support, meanwhile, four disks
Mica insulation filler strip is flush parallel output, arranges and exports by collecting block and carrying out collecting, then with serpentine shape through two guiding
Wheel carries out the rolling transmission of corresponding load, and now, the insulating cement of four mica insulation filler strips each other by surface spilling is whole
Neat stickup is integral, finally proceeds in the plastics hub that is pre-placed above fixed disk, and artificial first winding one enclose into
Row pretension, is pressed on movable disk and material hub on fixed disk by gland, and now everything is ready, as long as being shaken with quick-moving speed
Hollow handle can within a short period of time complete the Fast back-projection algorithm of mica insulation filler strip and work (according to a diameter of 120mm/ disks of coiling
Criterion calculation, is proved by testing：Under normal circumstances, about 15 minutes/disk of manual coiling need, mechanical coiling need about 30 seconds or so/
Disk, comparing can improve about 30 times of work efficiency).The program can completely substitute the manual canoe that tradition falls behind, and work efficiency
It is high, simple, with low cost, safe and reliable, highly versatile, easy to spread.The technical scope of the present invention is not limited solely to
Content in described above, those skilled in the art can be on the premise of without departing from the technology of the present invention thought, to above-mentioned enforcement
Example carries out many variations and modifications, and these deformations and modification all should work as and be within the scope of the present invention.
Claims (3)
1. a kind of general synthesizer of mica insulation filler strip, is characterized in that：By base (1), riser (2), gusset (3), hollow rocking handle
(4), punching axle (5), connecting rod (6), final drive shaft (7), bearing block (8), fixed disk (9), gland (10), movable disk (11), tune
Whole screw rod (12), petal support (13), locating piece (14), retainer axle (15), central shaft (16), petal disk (17), set lever
(18), collect block (19), dividing plate (20), clamping plate (21), support shaft (22), directive wheel (23) composition, base (1), riser (2),
It is mutually perpendicular to and integrally welded between gusset (3) three；Hollow handle (4) is by punching axle (5) and connecting rod (6) small end handle
Conjunction is fixed together, and connecting rod (6) end greatly is connected with final drive shaft (7), rotary hole of the final drive shaft (7) installed in bearing block (8)
It is interior, and around axially bored line revolution is installed, bearing block (8) is embedded in riser (2) hole, the other end of final drive shaft (7) passes through screw thread
It is attached with fixed disk (9), gland (10) is by the way that internal and external threads connected mode is by movable disk (11) and adjusts screw rod (12)
Fixed disk (9) is fixed on conjunction above；The long end of petal support (13) is welded on locating piece (14), and by locating piece (14)
Conjunction is fixed on riser (2), four retainer axles (15) and central shaft (16) are installed in the corresponding location hole of petal support (13)
It is interior and fixed, petal disk (17) through four retainer axles (15) the other end and the handle that is locked (18) is fixed on central shaft (16)
On, two are collected the short end that block (19) is contacted mouth to mouth each other and conjunction is fixed on together petal support (13)；Dividing plate
(20) and wheel (23) is directed to by support shaft (22) in the middle of clamping plate (21) and is clamped in centre, directive wheel (23) is around support shaft (22)
Centre of gyration line is rotated, and dividing plate (20) is fixed on riser (2) with clamping plate (21) by securing member.
2. the general synthesizer of a kind of mica insulation filler strip according to claim 1, it is characterised in that：Movable disk (11) is interior
Helicitic texture, adjustment screw rod (12) is external thread structure, and both are combined together by adjusting length of thread engagement size to control
The value range of coiling mica insulation filler strip width dimensions, with this versatility is realized on fixed disk (9) processed.
3. the general synthesizer of a kind of mica insulation filler strip according to claim 1, it is characterised in that：Four retainer axles (15)
External thread structure is, petal support (13) is female thread structure, both link together big by adjusting length of thread engagement
It is little controlling four disk mica insulation filler strip width dimensions value ranges being wound, versatility is realized with this.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610217571.XA CN105775881B (en) | 2016-04-08 | 2016-04-08 | Universal synthesizer for mica insulation filler strips |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610217571.XA CN105775881B (en) | 2016-04-08 | 2016-04-08 | Universal synthesizer for mica insulation filler strips |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105775881A CN105775881A (en) | 2016-07-20 |
| CN105775881B true CN105775881B (en) | 2017-05-17 |
Family
ID=56396089
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610217571.XA Active CN105775881B (en) | 2016-04-08 | 2016-04-08 | Universal synthesizer for mica insulation filler strips |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105775881B (en) |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH536771A (en) * | 1971-02-24 | 1973-05-15 | Brand Karl Fa | Feeding device for web-shaped material |
| US3712553A (en) * | 1971-03-19 | 1973-01-23 | Kahle Eng Co | Film scroll winding machine |
| JPS60137752U (en) * | 1984-02-22 | 1985-09-12 | 和光電機株式会社 | Cutter for superimposed adhesive tape |
| JP4775668B2 (en) * | 2008-08-28 | 2011-09-21 | トヨタ自動車株式会社 | Method and apparatus for manufacturing wound electrode body, and method for manufacturing battery |
| CN102442566B (en) * | 2010-10-08 | 2016-01-27 | 广东科硕机械科技股份有限公司 | Lithium battery diaphragm combination machine |
| CN102452578A (en) * | 2010-10-20 | 2012-05-16 | 吴江市华士纺织品有限公司 | Winding device |
| CN203006641U (en) * | 2012-11-15 | 2013-06-19 | 邯郸供电公司 | Grounding megohm meter lead take-up device |
| CN104418176A (en) * | 2013-09-06 | 2015-03-18 | 无锡荡口通和纺织机械厂 | Spool device for spinning machine |
| CN204490189U (en) * | 2014-12-23 | 2015-07-22 | 西安泰力松新材料股份有限公司 | A kind of automatic wire-collecting machine and auto take-up |
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2016
- 2016-04-08 CN CN201610217571.XA patent/CN105775881B/en active Active
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| Publication number | Publication date |
|---|---|
| CN105775881A (en) | 2016-07-20 |
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