CN105775881A - Universal synthesizer for mica insulation filler strips - Google Patents
Universal synthesizer for mica insulation filler strips Download PDFInfo
- Publication number
- CN105775881A CN105775881A CN201610217571.XA CN201610217571A CN105775881A CN 105775881 A CN105775881 A CN 105775881A CN 201610217571 A CN201610217571 A CN 201610217571A CN 105775881 A CN105775881 A CN 105775881A
- Authority
- CN
- China
- Prior art keywords
- insulation filler
- mica insulation
- synthesizer
- fixed
- filler strip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H39/00—Associating, collating, or gathering articles or webs
- B65H39/16—Associating two or more webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/18—Form of handled article or web
- B65H2701/186—Several articles or webs processed together
- B65H2701/1864—Superposed webs
Landscapes
- Insulation, Fastening Of Motor, Generator Windings (AREA)
Abstract
The invention provides a universal synthesizer for mica insulation filler strips. The universal synthesizer for mica insulation filler strips is composed of a base, a stand plate, a rib plate, a hollow rocker handle, a core penetrating shaft, a connecting rod, a main transmission shaft, a bearing seat, a fixed disc, a gland, a movable disc, an adjustment lead screw, a pedal supporting frame, a positioning block, material carrying shafts, a central shaft, a pedal disc, a locking handle, collecting blocks, a separating plate, a clamping plate, a supporting shaft and a guide wheel. A test proves that the work efficiency can be improved by about 30 times compared with that of a traditional manual operation mode; the work adjustment range is large, any numerical value adjustment can be carried out from 10 mm to 22 mm, the safety risks existing in manual operation are eliminated, and personal injury and human body skin adverse anaphylactic reactions are avoided. The universal synthesizer can be moved to any position for use and is not limited by regions. The universal synthesizer for mica insulation filler strips can completely replace the traditional manual operation mode, and is high in work efficiency, simple, feasible, low in cost, safe, reliable, high in universality and easy to popularize.
Description
Technical field
The present invention relates to a kind of large generator stator bar and manufacture field, particularly to a kind of cloud
Female insulation general synthesizer of filler strip.
Background technology
Large generator stator bar is being wrapped up over the ground before major insulation, needs through conductor pads bag
Operation, different according to different product sectional dimension depth-width ratio, need to use the (wide of different size
Degree between 10mm-20mm, thickness is about 0.5mm) mica insulation filler strip to wire outside
See molded line dimensional values position less than normal and pad bag accordingly, want reaching drawing relevant design
Ask.
Under normal circumstances, the mica insulation filler strip of above-mentioned use is all that operator applies traditional-handwork
Method coiling synthesizes, it may be assumed that first by (thick for mica insulation filler strips different to four dish width equivalents and thickness
Degree is 0.14mm/ layer/dish) by the plastics hub carried, together it is suspended on above equipment
On a piece fixation hollow pipe, with its both hands alternately, by flush also for four dish mica insulation filler strips
Row be intertwined, be overlapped mutually rear coiling synthesize one dish use (thickness be about 0.5mm/ layer/
Dish), drawn by test: according to coiling a diameter of 120mm/ dish criterion calculation, manual coiling
One dish probably needs 15 minutes, the method inefficiency, coiling are of poor quality, time and effort consuming,
And there is potential safety hazard, and owing to there is personnel's dispersibility and responsibility problem, filler strip coiling effect
Uneven, uneven distribution, quality is relatively poor, in matter in meeting remote-effects to stator bar
Amount；Another mica insulation filler strip is the thinnest and sharp, easily scratches hands, on its surface during manual coiling
Glass fiber contact human body skin with the insulating cement of spilling allergy untoward reaction easily occur, manual behaviour
Being absolutely unsafe, therefore, a kind of general synthesizer of mica insulation filler strip of research invention substitutes tradition
Manual operations is imperative, and very urgent, meaning is particularly significant.
Summary of the invention
Present invention aim at providing a kind of general synthesizer of mica insulation filler strip, its advantage is work
Make that efficiency is high, simple, with low cost, safe and reliable, highly versatile, easy to spread.
The technical scheme is that by base (1), riser (2), gusset (3), hollow rocking handle (4),
Punching axle (5), connecting rod (6), final drive shaft (7), bearing block (8), fixed disk (9),
Gland (10), movable disk (11), adjust screw rod (12), petal support (13), locating piece (14),
Retainer axle (15), central shaft (16), petal dish (17), set lever (18), collection block
(19), dividing plate (20), clamping plate (21), support shaft (22), directive wheel (23) composition,
It is mutually perpendicular to and integrally welded between base (1), riser (2) and gusset (3) three；
Hollow handle (4) is fixed together conjunction with connecting rod (6) small end by punching axle (5),
Connecting rod (6) end greatly is connected with final drive shaft (7), and final drive shaft (7) is arranged on bearing block
(8) in rotary hole, and turning round around installing hole axis, bearing block (8) is embedded in riser (2)
In hole, the other end of final drive shaft (7) is attached with fixed disk (9) by screw thread, pressure
Lid (10) is by internal and external threads connected mode by movable disk (11) with adjustment screw rod (12) together
Conjunction is fixed on fixed disk (9) above；Petal support (13) long end is welded on locating piece (14)
On, and by locating piece (14), conjunction is fixed on riser (2), four retainer axles (15)
It is arranged on central shaft (16) in petal support (13) corresponding location hole and fixes, petal dish
(17) other end the handle that is locked (18) through four retainer axles (15) are fixed on center
On axle (16), collect block (19) for two and contact the most mouth to mouth and together by fixing closing
Short end in petal support (13)；Support shaft (22) is passed through in the middle of dividing plate (20) and clamping plate (21)
Being directed to take turns (23) and be clamped in centre, directive wheel (23) is around support shaft (22) centre of gyration
Line rotates, and dividing plate (20) and clamping plate (21) are fixed on riser (2) by securing member.
Described a kind of general synthesizer of mica insulation filler strip, it is characterised in that: movable disk (11)
For female thread structure, adjusting screw rod (12) is external thread structure, and both are combined together by adjusting
Joint length of thread engagement size, controls the upper coiling mica insulation filler strip width of fixed disk (9)
The value range of size, realizes versatility with this.
Described a kind of general synthesizer of mica insulation filler strip, it is characterised in that: four retainer axles
(15) being external thread structure, petal support (13) is female thread structure, and both are connected to one
Rise by regulation length of thread engagement size, control the four dish mica insulation filler strip width being wound
Degree size range value, realizes versatility with this.
Technique effect
1, the present invention is according to coiling a diameter of 120mm/ dish criterion calculation, by repeatedly testing card
Bright: under normal circumstances, manual coiling need about 15 minutes/dish, machinery coiling need about 30 seconds/
Dish, compares and can improve work efficiency about 30 times.
2, the present invention can manually regulate movable disk and adjust screw flight screwing length,
And the length of thread engagement between four retainer axles and petal support well controls to be wound around
The working width scope (arbitrarily adjusting between 10mm-22mm) of mica insulation filler strip is general
Property is strong.
3, the present invention can substitute traditional-handwork operation completely, it is to avoid manual coiling mica insulation pad
Scratch hands during bar and personal injury occurs, it is to avoid because of the glass on contact mica insulation filler strip surface
Silk and the insulating cement overflowed make skin generation allergy untoward reaction, safe and reliable.
4, the present invention designs ingenious, novel, and the petal support carried can hang 4 simultaneously
Dish mica insulation filler strip, compares the hollow pipe above the equipment of being fixed on elegant in appearance, simple,
It is movable to use Anywhere, not by using region limits.
5, new style of the present invention, simple in construction, with low cost, it is particularly well-suited to large-scale
Stator winding conductor bars in electrical machines is manufactured, but also can be used for reference by other materials, highly versatile, it is easy to push away
Extensively.
Accompanying drawing explanation
The general synthesizer of Fig. 1 mica insulation filler strip just etc. is measuring intention
Fig. 2 disk of material assembly drive mechanism schematic diagram
Fig. 3 petal carriage assembly structural representation
Fig. 4 guide wheel assemblies drive mechanism schematic diagram
Detailed description of the invention
As shown in Figure 1,2,3, 4, a kind of general synthesizer of mica insulation filler strip of the present invention,
It is characterized in that: be mutually perpendicular to and be welded between base 1, riser 2 and gusset 3 three
Integrally；Together with hollow handle 4 is put together on connecting rod 6 small end by punching axle 5, connecting rod 6 is big
End is connected with final drive shaft 7, and final drive shaft 7 is arranged in the rotary hole of bearing block 8, and around
Installing hole axis turns round, and bearing block 8 is embedded in riser 2 hole, the other end of final drive shaft 7
Being attached with fixed disk 9 by screw thread, gland 10 will be lived by internal and external threads connected mode
Moving plate 11 together puts together on above fixed disk 9 with adjusting screw rod 12；The long end of petal support 13
It is welded on locating piece 14, and puts together on riser 2 by locating piece 14, four retainer axles
In 15 are arranged on the corresponding location hole of petal support 13 with central shaft 16 and fix, petal dish
Before 17 other ends passing four retainer axles 15 handle 18 that is locked are fixed on central shaft 16
On end, collect block 19 for two and contact the most mouth to mouth and put together on petal support together
The short end of 13；It is directed to take turns 23 clampings by support shaft 22 in the middle of dividing plate 20 and clamping plate 21
In centre, directive wheel 23 rotates around support shaft 22 centre of gyration line, dividing plate 20 and clamping plate 21
It is fixed on riser 2 by securing member.
A kind of general synthesizer of mica insulation filler strip as described in Figure 2, it is characterised in that: movable
Dish 11 is female thread structure, and adjusting screw rod 12 is external thread structure, and both are combined together logical
Overregulate length of thread engagement size, control coiling mica insulation filler strip width on fixed disk 9
The value range of size, realizes versatility with this.
A kind of general synthesizer of mica insulation filler strip as described in Figure 3, it is characterised in that: four
Retainer axle 15 is external thread structure, and petal support 13 is female thread structure, and both are connected to
Together by regulation length of thread engagement size, control the four dish mica insulation filler strips being wound
The value range of width dimensions, realizes versatility with this.
As shown in Figure 1,2,3, 4, during use can by width between four dish 10mm-20mm not wait and
The mica insulation filler strip (thickness is 0.14mm/ layer/dish) that thickness is identical divides the most side by side
Cloth is arranged on the retainer wheel of petal support, and meanwhile, four dish mica insulation filler strips are flush the most defeated
Go out, carry out collecting arrangement and exporting by collecting block, then with serpentine shape through two guiding
Wheel carries out the rolling transmission of corresponding load, and now, four mica insulation filler strips pass through each other
Surface overflow insulating cement neat be pasted into one, finally proceed to put in advance above fixed disk
In the plastics hub put, and the artificial circle that is first wound around carries out pretension, by gland by movable disk
Being pressed on fixed disk with material hub, now everything is ready, if hollow with quick-moving speed shake
Handle can complete the Fast back-projection algorithm of mica insulation filler strip within a short period of time and work (according to coiling
A diameter of 120mm/ dish criterion calculation, is proved by test: under normal circumstances, manual coiling
About 15 minutes/dish, machinery coiling is needed to need about about 30 seconds/dish, compare and can improve work efficiency about
30 times).The program can substitute the manual canoe that tradition falls behind, and work efficiency completely
High, simple, with low cost, safe and reliable, highly versatile, easy to spread.The present invention
The content that is not limited solely in described above of technical scope, those skilled in the art can be
On the premise of the technology of the present invention thought, above-described embodiment is carried out various deformation and repaiies
Change, and these deformation and amendment all should be worked as and be within the scope of the present invention.
Claims (3)
1. the general synthesizer of mica insulation filler strip, is characterized in that: by base (1), stand
Plate (2), gusset (3), hollow rocking handle (4), punching axle (5), connecting rod (6), main transmission
Axle (7), bearing block (8), fixed disk (9), gland (10), movable disk (11), adjustment
Screw rod (12), petal support (13), locating piece (14), retainer axle (15), central shaft (16),
Petal dish (17), set lever (18), collect block (19), dividing plate (20), clamping plate (21),
Support shaft (22), directive wheel (23) form, base (1), riser (2) and gusset (3)
It is mutually perpendicular between three and integrally welded；Hollow handle (4) by punching axle (5) with
Connecting rod (6) small end is fixed together conjunction, and connecting rod (6) end greatly is with final drive shaft (7) even
Connecing, final drive shaft (7) is arranged in the rotary hole of bearing block (8), and returns around installing hole axis
Turning, bearing block (8) is embedded in riser (2) hole, and the other end of final drive shaft (7) passes through
Screw thread is attached with fixed disk (9), and gland (10) passes through internal and external threads connected mode will
Movable disk (11) is together fixed on fixed disk (9) above conjunction with adjusting screw rod (12)；Flower
Lobe support (13) long end is welded on locating piece (14), and by locating piece (14), conjunction is fixed on
On riser (2), four retainer axles (15) are arranged on petal support (13) with central shaft (16)
Corresponding location hole is interior and fixes, and petal dish (17) passes another of four retainer axles (15)
Hold and the handle that is locked (18) be fixed on central shaft (16), two collect block (19) mutually it
Between mouth to mouth contact and conjunction is fixed on the short end of petal support (13) together；Dividing plate (20)
It is clamped in centre with being directed to take turns (23) by support shaft (22) in the middle of clamping plate (21), leads
Rotate around support shaft (22) centre of gyration line to wheel (23), dividing plate (20) and clamping plate (21)
It is fixed on riser (2) by securing member.
A kind of general synthesizer of mica insulation filler strip the most according to claim 1, it is special
Levying and be: movable disk (11) is female thread structure, adjusting screw rod (12) is external thread structure,
Both are combined together by regulation length of thread engagement size, control on fixed disk (9)
The value range of coiling mica insulation filler strip width dimensions, realizes versatility with this.
A kind of general synthesizer of mica insulation filler strip the most according to claim 1, it is special
Levying and be: four retainer axles (15) are external thread structure, petal support (13) is female thread
Structure, both link together by regulation length of thread engagement size, control to be wound
Four dish mica insulation filler strip width dimensions value ranges, realize versatility with this.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610217571.XA CN105775881B (en) | 2016-04-08 | 2016-04-08 | Universal synthesizer for mica insulation filler strips |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610217571.XA CN105775881B (en) | 2016-04-08 | 2016-04-08 | Universal synthesizer for mica insulation filler strips |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105775881A true CN105775881A (en) | 2016-07-20 |
| CN105775881B CN105775881B (en) | 2017-05-17 |
Family
ID=56396089
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610217571.XA Active CN105775881B (en) | 2016-04-08 | 2016-04-08 | Universal synthesizer for mica insulation filler strips |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105775881B (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3795166A (en) * | 1971-02-24 | 1974-03-05 | Karl Brand | Apparatus for processing sheet material |
| GB1381949A (en) * | 1971-03-19 | 1975-01-29 | Kahle Eng Co | Film scroll winding apparatus |
| JPS60137752U (en) * | 1984-02-22 | 1985-09-12 | 和光電機株式会社 | Cutter for superimposed adhesive tape |
| US8128715B2 (en) * | 2008-08-28 | 2012-03-06 | Toyota Jidosha Kabushiki Kaisha | Method and apparatus for producing wound electrode assembly, and method for producing battery |
| CN102442566A (en) * | 2010-10-08 | 2012-05-09 | 东莞市科硕机械科技有限公司 | Lithium battery diaphragm combination machine |
| CN102452578A (en) * | 2010-10-20 | 2012-05-16 | 吴江市华士纺织品有限公司 | Winding device |
| CN203006641U (en) * | 2012-11-15 | 2013-06-19 | 邯郸供电公司 | Grounding megohm meter lead take-up device |
| CN104418176A (en) * | 2013-09-06 | 2015-03-18 | 无锡荡口通和纺织机械厂 | Spool device for spinning machine |
| CN204490189U (en) * | 2014-12-23 | 2015-07-22 | 西安泰力松新材料股份有限公司 | A kind of automatic wire-collecting machine and auto take-up |
-
2016
- 2016-04-08 CN CN201610217571.XA patent/CN105775881B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3795166A (en) * | 1971-02-24 | 1974-03-05 | Karl Brand | Apparatus for processing sheet material |
| GB1381949A (en) * | 1971-03-19 | 1975-01-29 | Kahle Eng Co | Film scroll winding apparatus |
| JPS60137752U (en) * | 1984-02-22 | 1985-09-12 | 和光電機株式会社 | Cutter for superimposed adhesive tape |
| US8128715B2 (en) * | 2008-08-28 | 2012-03-06 | Toyota Jidosha Kabushiki Kaisha | Method and apparatus for producing wound electrode assembly, and method for producing battery |
| CN102442566A (en) * | 2010-10-08 | 2012-05-09 | 东莞市科硕机械科技有限公司 | Lithium battery diaphragm combination machine |
| CN102452578A (en) * | 2010-10-20 | 2012-05-16 | 吴江市华士纺织品有限公司 | Winding device |
| CN203006641U (en) * | 2012-11-15 | 2013-06-19 | 邯郸供电公司 | Grounding megohm meter lead take-up device |
| CN104418176A (en) * | 2013-09-06 | 2015-03-18 | 无锡荡口通和纺织机械厂 | Spool device for spinning machine |
| CN204490189U (en) * | 2014-12-23 | 2015-07-22 | 西安泰力松新材料股份有限公司 | A kind of automatic wire-collecting machine and auto take-up |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105775881B (en) | 2017-05-17 |
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