CN105774526A - Wheel hub motor device capable of outputting high torque and automobile - Google Patents

Wheel hub motor device capable of outputting high torque and automobile Download PDF

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Publication number
CN105774526A
CN105774526A CN201610269786.6A CN201610269786A CN105774526A CN 105774526 A CN105774526 A CN 105774526A CN 201610269786 A CN201610269786 A CN 201610269786A CN 105774526 A CN105774526 A CN 105774526A
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motor
planetary
shaft
wheel
planetary gear
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CN105774526B (en
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靳立强
张志阳
彭祥龙
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Jilin University
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Jilin University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K7/00Disposition of motor in, or adjacent to, traction wheel
    • B60K7/0007Disposition of motor in, or adjacent to, traction wheel the motor being electric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00Arrangement or mounting of transmissions in vehicles
    • B60K17/04Arrangement or mounting of transmissions in vehicles characterised by arrangement, location or kind of gearing
    • B60K17/06Arrangement or mounting of transmissions in vehicles characterised by arrangement, location or kind of gearing of change-speed gearing
    • B60K17/08Arrangement or mounting of transmissions in vehicles characterised by arrangement, location or kind of gearing of change-speed gearing of mechanical type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K7/00Disposition of motor in, or adjacent to, traction wheel
    • B60K2007/0092Disposition of motor in, or adjacent to, traction wheel the motor axle being coaxial to the wheel axle

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Retarders (AREA)
  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

The invention discloses a wheel hub motor device capable of outputting high torque. The wheel hub motor device comprises a wheel hub motor, a first planetary gear row, a second planetary gear row and a wheel rim, wherein the wheel hub motor is provided with a motor outer casing; the first planetary gear row comprises a first sun gear, a first planetary carrier and a first inner gear ring; the first gun gear fixedly sleeves a motor shaft of the wheel hub motor; the second planetary gear row comprises a second sun gear, a second planetary carrier and a second inner gear ring; the second sun gear is connected with the first planetary carrier, and rotates together with the first planetary carrier; the second sun gear is rotationally supported on the motor shaft of the wheel hub motor; the first inner gear ring is fixedly connected with the second planetary carrier, and the second inner gear ring is fixedly connected with the motor outer casing; the wheel rim is connected with the secondary planetary carrier, rotates together with the second planetary carrier, and is used for outputting rotation power. The invention also discloses an automobile. The wheel hub motor device has the advantages that the structure is simple, the implementing of technique is easy, and the integration with the whole automobile is convenient.

Description

一种输出大转矩的轮毂电机装置及汽车A wheel hub motor device with high output torque and automobile

技术领域technical field

本发明涉及轮毂电机结构领域,具体涉及一种输出大转矩的轮毂电机装置及汽车。The invention relates to the structural field of hub motors, in particular to a hub motor device and an automobile that output large torque.

背景技术Background technique

电动汽车包括混合动力汽车、燃料电池汽车、纯电动汽车等,它具有节能、环保的特点,是新一代汽车技术的发展方向。目前所开发的电动汽车一般是在传统汽车底盘中通过改造动力传动系而成。如混合动力汽车是通过在传动系中加入驱动电机并借助动力合成器实现动力合成而驱动汽车。燃料电池汽车则是利用燃料电池输出的电能及辅助能源的电能给驱动电机提供动力驱动汽车。纯电动汽车则是通过动力电池为驱动电机提供电能驱动汽车。在所有电动汽车构型方案中,采用将电机直接与车轮集成的方案,即轮毂电机驱动方案或者称为“电动轮”,是最有利于整车性能提升的。轮毂电机驱动技术是提高电动汽车性能的一项关键技术,它给汽车带来巨大优势,使整车结构得到简化,各轮驱动力仅通过驱动电机即可实现独立控制而不必像传统汽车那样要对整车动力传动系及制动系进行综合控制才能实现车轮驱动力控制,轮毂电机驱动技术可以较低成本实现性能更好的汽车底盘控制技术并实现传统汽车底盘所无法实现的某些先进技术。Electric vehicles include hybrid vehicles, fuel cell vehicles, pure electric vehicles, etc., which have the characteristics of energy saving and environmental protection, and are the development direction of the new generation of automobile technology. The electric vehicles currently being developed are generally formed by modifying the power transmission system in the traditional automobile chassis. For example, a hybrid vehicle is driven by adding a drive motor to the drive train and realizing power synthesis with the help of a power synthesizer. The fuel cell vehicle uses the electric energy output by the fuel cell and the electric energy of the auxiliary energy to provide power for the drive motor to drive the vehicle. A pure electric vehicle uses a power battery to provide electric energy for the drive motor to drive the vehicle. Among all electric vehicle configuration schemes, the scheme of directly integrating the motor with the wheel, that is, the hub motor drive scheme or "electric wheel", is the most conducive to improving the performance of the vehicle. In-wheel motor drive technology is a key technology to improve the performance of electric vehicles. It brings great advantages to the vehicle and simplifies the structure of the vehicle. The driving force of each wheel can be independently controlled only by the drive motor instead of the traditional vehicle. Only by comprehensively controlling the power transmission system and braking system of the vehicle can the driving force control of the wheels be realized. The in-wheel motor drive technology can achieve better performance of the vehicle chassis control technology at a lower cost and realize some advanced technologies that cannot be realized by the traditional vehicle chassis. .

轮毂电机驱动技术在国外民用车领域已开始进入产品应用阶段。国外主要汽车公司均开发了轮毂电机驱动汽车,国内轮毂电机驱动电动汽车处于技术研究阶段。采用轮毂电机驱动的混合动力汽车技术已成为新一代军用车辆动力驱动技术的重要发展方向。美国、德国、法国、日本等均在进行军用混合动力技术的研究,无一例外地均采用了轮毂电机驱动+混合动力的方案。可见采用轮毂电机驱动已成为未来新一代电动汽车驱动系统发展的重要方向。而轮毂电机则是该技术的关键总成,采用该技术的汽车具有节能、高效回收制动能量、整车结构简化等优点。In-wheel motor drive technology has begun to enter the product application stage in the field of foreign civilian vehicles. Major foreign automobile companies have developed in-wheel motor-driven vehicles, and domestic in-wheel motor-driven electric vehicles are in the technical research stage. Hybrid electric vehicle technology driven by in-wheel motors has become an important development direction of the new generation of military vehicle power drive technology. The United States, Germany, France, Japan, etc. are all conducting research on military hybrid technology, and all have adopted the hub motor drive + hybrid scheme without exception. It can be seen that the use of in-wheel motor drive has become an important direction for the development of the next-generation electric vehicle drive system in the future. The in-wheel motor is the key assembly of this technology. Vehicles using this technology have the advantages of energy saving, efficient recovery of braking energy, and simplified vehicle structure.

但现在的轮毂电机驱动转矩不足,特别是大型汽车对轮毂电机转矩需求更大,而现有轮毂电机转矩小阻碍了轮毂电机驱动技术的应用。目前轿车轮毂电机驱动一般采用直驱方案,该方案要输出低速大转矩要求电机输出大电流,这使得电机效率低下,散热低下,且技术上实现困难。对于目前采用减速驱动的轮毂电机方案,以ZF公司的轮边驱动桥为例,其存在结构不合理、占用空间大无法与车轮直接集成的问题。However, the driving torque of the current in-wheel motors is insufficient, especially for large vehicles, which have a greater demand for the torque of the in-wheel motors, and the low torque of the existing in-wheel motors hinders the application of in-wheel motor drive technology. At present, the car hub motor drive generally adopts the direct drive scheme, which requires the motor to output a large current in order to output low speed and high torque, which makes the motor low in efficiency, low in heat dissipation, and technically difficult to realize. For the current in-wheel motor scheme that adopts deceleration drive, take ZF's wheel-side drive axle as an example, it has the problems of unreasonable structure, large space occupation and inability to be directly integrated with the wheel.

发明内容Contents of the invention

基于现有技术中的技术问题,本发明的目的之一是提供一种可以输出大转矩的轮毂电机装置,可以实现轮毂电机的低转速、大转矩输出,通过使用双级行星排减速器使本发明在有限的空间尺寸内能够得到较大的传动比,解决了轮毂电机驱动转矩不足,特别是对大型汽车轮毂电机转矩小的问题。Based on the technical problems in the prior art, one of the objectives of the present invention is to provide a hub motor device capable of outputting high torque, which can realize low speed and high torque output of the hub motor, by using a double-stage planetary gear reducer The present invention can obtain a larger transmission ratio within a limited space size, and solve the problem of insufficient driving torque of the hub motor, especially the problem of small torque for the hub motor of a large automobile.

本发明的目的之二是通过双级行星减速器与轮毂电机集成设计,充分利用轮毂电机本体空间,通过将双级行星减速器与电机外壳的凹腔内嵌,使装置整体空间尺寸变化不大,以解决现有技术中为得到较大电机转矩而使用大功率电机或者使用与减速器集成后尺寸过大无法与车轮直接集成等问题。The second purpose of the present invention is to make full use of the space of the hub motor body through the integrated design of the double-stage planetary reducer and the hub motor, and to make the overall space size of the device change little by embedding the double-stage planetary reducer and the concave cavity of the motor casing , to solve the problems in the prior art that a high-power motor is used to obtain a larger motor torque or the size is too large to be directly integrated with the wheel after being integrated with a reducer.

本发明在设计上能够达到电动汽车整车性能要求,特别是为大型汽车采用电动轮驱动提供更好方案,具有结构简单,技术实现容易,同时方便与整车实现集成的优点。The design of the invention can meet the performance requirements of the whole electric vehicle, especially provide a better solution for large vehicles using electric wheel drive, and has the advantages of simple structure, easy technical realization, and convenient integration with the whole vehicle.

本发明提供的技术方案为:The technical scheme provided by the invention is:

一种输出大转矩的轮毂电机装置,包括:A hub motor device with high torque output, comprising:

轮毂电机,其具有电机外壳;an in-wheel motor having a motor housing;

第一行星齿轮排,其包括第一太阳轮、第一行星架和第一内齿圈;a first planetary gear row including a first sun gear, a first planet carrier and a first ring gear;

所述第一太阳轮,其固定套设所述轮毂电机的电机轴,用于接收所述电机轴的旋转动力;The first sun gear is fixedly sheathed on the motor shaft of the in-wheel motor, and is used to receive the rotational power of the motor shaft;

第二行星齿轮排,其包括第二太阳轮、第二行星架以及第二内齿圈;a second planetary gear row including a second sun gear, a second planet carrier, and a second ring gear;

所述第二太阳轮,其连接所述第一行星架,能够和所述第一行星架共同旋转;并且所述第二太阳轮可旋转的支撑在所述轮毂电机的电机轴上,能够相对于所述电机轴旋转;The second sun gear, which is connected to the first planet carrier, can rotate together with the first planet carrier; and the second sun gear is rotatably supported on the motor shaft of the hub motor, and can be relatively rotates on the motor shaft;

所述第一内齿圈与所述第二行星架固定连接,所述第二内齿圈与所述电机外壳固定连接;所述电机外壳可旋转的支撑在所述电机轴上;The first ring gear is fixedly connected to the second planet carrier, and the second ring gear is fixedly connected to the motor housing; the motor housing is rotatably supported on the motor shaft;

轮辋,其与所述第二行星架连接,能够随所述第二行星架转动,用于将旋转动力输出。The rim, which is connected with the second planet carrier, can rotate with the second planet carrier, and is used for outputting rotational power.

优选的是,还包括:转子支架、永磁体及转子铁芯;Preferably, it also includes: a rotor bracket, a permanent magnet and a rotor core;

其中,所述转子支架固定在所述电机轴上,所述永磁体固定在所述转子支架上,所述转子铁芯固定在所述电机外壳上。Wherein, the rotor bracket is fixed on the motor shaft, the permanent magnet is fixed on the rotor bracket, and the rotor core is fixed on the motor casing.

优选的是,还包括:制动盘,其与所述轮毂电机的电机轴固定连接。Preferably, it further includes: a brake disc fixedly connected to the motor shaft of the in-wheel motor.

优选的是,所述电机外壳的两侧向内凹陷形成第一凹腔和第二凹腔,所述第二行星齿轮排固定到所述第一凹腔内,所述制动盘布置在所述电机外壳另一端的第二凹腔内;制动卡钳固定在所述电机外壳上。Preferably, both sides of the motor housing are inwardly recessed to form a first cavity and a second cavity, the second planetary gear row is fixed in the first cavity, and the brake disc is arranged in the first cavity. In the second cavity at the other end of the motor housing; the brake caliper is fixed on the motor housing.

优选的是,所述第一行星齿轮排还包括:至少一个第一行星轮以及第一行星轮轴;Preferably, the first planetary gear row further includes: at least one first planetary gear and a first planetary gear shaft;

其中,所述电机轴与所述第一太阳轮通过花键连接,所述第一行星轮通过轴承支撑在所述第一行星轮轴上,所述第一行星轮轴与所述第一行星架通过卡环连接,所述一内齿圈与所述第二行星架通过螺栓固定连接。Wherein, the motor shaft is connected to the first sun gear through a spline, the first planetary gear is supported on the first planetary gear shaft through a bearing, and the first planetary gear shaft is connected to the first planetary carrier through a The snap ring is connected, and the first inner ring gear is fixedly connected to the second planet carrier by bolts.

优选的是,所述第二行星齿轮排还包括:至少一个第二行星轮以及第二行星轮轴;Preferably, the second planetary gear row further includes: at least one second planetary gear and a second planetary gear shaft;

其中,所述第二行星架与所述第二行星轮轴通过卡环锁紧。Wherein, the second planet carrier and the second planet wheel shaft are locked by a snap ring.

优选的是,所述第一行星齿轮排外侧设置有减速器端盖,所述电机外壳朝向所述制动盘一侧设置有右端盖,所述电机轴穿出所述电机外壳,一端可旋转的支撑在所述第一行星齿轮排外侧的减速器端盖上,另一端可旋转的支撑在所述电机外壳的右端盖上;以及Preferably, a reducer end cover is provided on the outside of the first planetary gear row, a right end cover is provided on the side of the motor housing facing the brake disc, the motor shaft passes through the motor housing, and one end is rotatable supported on the reducer end cover outside the first planetary gear row, and the other end is rotatably supported on the right end cover of the motor housing; and

所述电机轴与所述端盖之间通过圆锥滚子轴承旋转支撑。The motor shaft and the end cover are rotatably supported by tapered roller bearings.

优选的是,所述电机外壳朝向所述第二行星齿轮排设置有左端盖,其与所述第二内齿圈可拆卸连接,并且所述左端盖通过圆锥滚子轴承支撑在所述第二行星架上。Preferably, the motor housing is provided with a left end cover facing the second planetary gear row, which is detachably connected to the second ring gear, and the left end cover is supported on the second ring gear by a tapered roller bearing. on the planet carrier.

优选的是,所述行星轮均设置3个,分别均布在所述行星架上。Preferably, there are three planetary wheels, which are evenly distributed on the planetary carrier.

一种汽车,使用所述的轮毂电机装置进行驱动。An automobile is driven by the hub motor device.

本发明与现有技术相比较所具有的有益效果:Compared with the prior art, the present invention has the beneficial effects:

1、本发明所述的带双级减速器的轮毂电机通过对轮毂电机和双级减速器的集成实现了电动汽车的轮毂电机驱动技术,解决了轮毂电机驱动转矩不足,特别是对大型汽车轮毂电机转矩小的问题;1. The wheel hub motor with double-stage reducer described in the present invention realizes the drive technology of the wheel hub motor of electric vehicles through the integration of the wheel hub motor and the double-stage reducer, and solves the insufficient drive torque of the wheel hub motor, especially for large vehicles. The problem of small hub motor torque;

2、本发明所述的可输出大转矩的轮毂电机通过对双级减速器和轮毂电机的集成设计充分利用轮毂电机本体空间,使集成双级减速器后,整机空间尺寸变化不大,可直接与车轮集成。使装备这种轮毂电机的电动汽车整车结构大为简化,无需复杂的传动系。同时电机后端布置的制动器由于双级减速器的增扭作用,可以把制动器缩小置入电机后端凹腔,另外由于可利用电机回馈制动转矩进行制动,减小了制动器的转矩负荷。故可以用小的制动器,减小了制动器占用空间。2. The wheel hub motor capable of outputting large torque according to the present invention makes full use of the space of the hub motor body through the integrated design of the double-stage reducer and the wheel hub motor, so that after the integration of the double-stage reducer, the space size of the whole machine does not change much. Can be integrated directly with the wheel. The whole vehicle structure of the electric vehicle equipped with the wheel hub motor is greatly simplified, and no complicated transmission system is needed. At the same time, the brake arranged at the rear end of the motor can reduce the size of the brake and place it in the concave cavity at the rear end of the motor due to the torque-increasing effect of the double-stage reducer. In addition, the torque of the brake can be reduced because the braking torque can be fed back from the motor for braking. load. Therefore, a small brake can be used, which reduces the space occupied by the brake.

附图说明Description of drawings

图1是本发明所述带双级减速器的轮毂电机的内部结构的主视图;Fig. 1 is the front view of the inner structure of the hub motor with double-stage reducer of the present invention;

图2是本发明所述带双级减速器的轮毂电机的电机内部结构的主视图;Fig. 2 is the front view of the internal structure of the motor of the hub motor with double-stage reducer according to the present invention;

图3是本发明所述带双级减速器的轮毂电机的双级减速器结构的主视图;Fig. 3 is the front view of the double-stage reducer structure of the hub motor with double-stage reducer according to the present invention;

图4a是本发明所述带双级减速器的轮毂电机的电机轴结构主视图;Fig. 4a is the front view of the motor shaft structure of the hub motor with double-stage reducer according to the present invention;

图4b是本发明所述带双级减速器的轮毂电机的电机轴结构左视图;Fig. 4b is a left view of the motor shaft structure of the hub motor with a double-stage reducer according to the present invention;

图4c是图4b中A-A处的剖面图;Fig. 4c is a sectional view at A-A place among Fig. 4b;

图5a是本发明所述带双级减速器的轮毂电机的第二太阳轮结构主视图;Fig. 5a is the front view of the second sun gear structure of the hub motor with double-stage reducer according to the present invention;

图5b是图5a中A-A处的剖面图;Fig. 5b is the sectional view of A-A place in Fig. 5a;

图6a是本发明所述带双级减速器的轮毂电机的第二行星架结构主视图;Fig. 6a is a front view of the second planet carrier structure of the hub motor with a double-stage reducer according to the present invention;

图6b是图6a中A-A处的旋转剖面图;Fig. 6b is the rotation sectional view of A-A place in Fig. 6a;

图7a是本发明所述带双级减速器的轮毂电机的电机右端盖结构主视图;Fig. 7a is a front view of the motor right end cover structure of the hub motor with a double-stage reducer according to the present invention;

图7b是图7a中A-A处的剖面图;Figure 7b is a cross-sectional view at A-A in Figure 7a;

图8a是本发明所述带双级减速器的轮毂电机的电机左端盖结构主视图;Fig. 8a is a front view of the motor left end cover structure of the hub motor with a double-stage reducer according to the present invention;

图8b是图8a中A-A处的剖面图;Figure 8b is a cross-sectional view at A-A in Figure 8a;

图9a是本发明所述带双级减速器的轮毂电机的行星轮轴卡环主视图;Fig. 9a is a front view of the planetary shaft snap ring of the hub motor with a double-stage reducer according to the present invention;

图9b是本发明所述带双级减速器的轮毂电机的行星轮轴卡环左视图。Fig. 9b is a left side view of the planetary shaft snap ring of the hub motor with double-stage reducer according to the present invention.

图中:1.电机外壳,2.电机外壳连接螺栓,3.电机外壳右端盖,4.转子铁芯,5.永磁体,6.转子支架,7.制动卡钳连接螺栓,8.垫片,9.制动卡钳,10.右侧轴承挡圈毡圈,11.制动盘连接平键,12.电机轴,13.制动盘固定螺母,14.制动盘固定螺母垫片,15.制动盘,16.右侧轴承挡圈,17.右侧轴承挡圈连接螺钉,18.右侧圆锥滚子轴承固定螺母,19.右侧圆锥滚子轴承,20.电机轴与转子支架连接螺钉,21.电机左侧小端盖毡圈,22.轮辋,23.电机左侧小端盖,24.第二右侧行星架,25.第二太阳轮,26.电机外壳左端盖与电机壳体连接螺栓,27.电机壳体与第二内齿圈连接螺栓,28.第二行星架,29.第一行星架,30.第一行星架与第二太阳轮连接螺钉,31.第一内齿圈与第二行星架连接螺栓,32.第一减速器左端盖,33.左侧圆锥滚子轴承,34.左侧轴承端盖连接螺钉,35.左侧圆锥滚子轴承固定螺母,36.左侧轴承端盖,37.左侧圆锥滚子轴承定位套筒,38.第一太阳轮,39.第一行星轮,40.第一行星轮轴,41.第一行星轮轴卡环螺钉,42.第一行星轮轴卡环,43.第一行星轮轴承,44.第一行星轮轴承定位套筒,45.第一内齿圈,46.轮辋端盖,47.轮辋连接螺母,48.轮辋、轮辋端盖和第二行星架连接螺栓,49.第二行星轮轴,50.电机支撑圆锥滚子轴承,51.电机外壳左端盖,52.第二行星轮轴承,53.第二行星轮轴承定位套筒,54.第二行星轮,55.第二内齿圈,56.第二行星轮轴卡环,57.第二行星轮轴卡环螺钉。In the figure: 1. Motor housing, 2. Motor housing connecting bolts, 3. Motor housing right end cover, 4. Rotor core, 5. Permanent magnet, 6. Rotor bracket, 7. Brake caliper connecting bolts, 8. Gasket , 9. Brake caliper, 10. Right side bearing retaining ring felt ring, 11. Brake disc connection flat key, 12. Motor shaft, 13. Brake disc fixing nut, 14. Brake disc fixing nut washer, 15 .Brake disc, 16. Right bearing retaining ring, 17. Right bearing retaining ring connecting screw, 18. Right tapered roller bearing fixing nut, 19. Right tapered roller bearing, 20. Motor shaft and rotor bracket Connecting screw, 21. Felt ring of the small end cover on the left side of the motor, 22. Wheel rim, 23. Small end cover on the left side of the motor, 24. The second planetary carrier on the right side, 25. The second sun gear, 26. The left end cover of the motor shell and the Motor housing connecting bolts, 27. Motor housing and second ring gear connecting bolts, 28. Second planet carrier, 29. First planet carrier, 30. First planet carrier and second sun gear connecting screws, 31. Bolts connecting the first inner ring gear and the second planet carrier, 32. Left end cover of the first reducer, 33. Left tapered roller bearing, 34. Screws connecting the left bearing end cover, 35. Left tapered roller Bearing fixing nut, 36. left bearing end cover, 37. left tapered roller bearing positioning sleeve, 38. first sun gear, 39. first planetary gear, 40. first planetary gear shaft, 41. first planet Shaft snap ring screw, 42. The first planetary wheel shaft snap ring, 43. The first planetary wheel bearing, 44. The first planetary wheel bearing positioning sleeve, 45. The first inner ring gear, 46. Rim end cover, 47. Wheel rim Connecting nut, 48. Wheel rim, rim end cover and second planet carrier connecting bolt, 49. Second planetary wheel shaft, 50. Motor support tapered roller bearing, 51. Left end cover of motor housing, 52. Second planetary wheel bearing, 53 .The second planetary wheel bearing positioning sleeve, 54. The second planetary wheel, 55. The second internal ring gear, 56. The second planetary wheel shaft snap ring, 57. The second planetary wheel shaft snap ring screw.

具体实施方式detailed description

下面结合附图对本发明做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The present invention will be further described in detail below in conjunction with the accompanying drawings, so that those skilled in the art can implement it with reference to the description.

如图1所示,为实现上述功能,本发明提供了一种输出大转矩的轮毂电机装置,本发明所述的可以输出低转速、大转矩的轮毂电机结构采用内转子式结构,并利用电机转子的内嵌空间集成了双级行星齿轮减速器,实现在有限空间内的大速比减速增扭,其速比可在7-23之间调节,满足各类汽车转矩需求,其中,电机主体包括电机外壳、永磁体、转轴以及转子总成,电机外壳前后向内凹陷,嵌入转子内部空隙,电机轴两端向外伸出,右端与制动盘固连,左端连接双级减速器太阳轮。As shown in Figure 1, in order to realize the above functions, the present invention provides a hub motor device that outputs high torque. The structure of the hub motor that can output low speed and high torque in the present invention adopts an inner rotor structure, and The double-stage planetary gear reducer is integrated by using the embedded space of the motor rotor to achieve a large speed ratio deceleration and torque increase in a limited space. The speed ratio can be adjusted between 7-23 to meet the torque requirements of various vehicles. , the main body of the motor includes a motor casing, a permanent magnet, a rotating shaft and a rotor assembly. The front and rear of the motor casing are recessed inwardly and embedded in the internal gap of the rotor. device sun wheel.

行星齿轮减速机构是由两级行星排组成;其中,本发明所述的第一行星齿轮排由一个第一太阳轮、三个第一行星轮、第一行星轮轴、一个第一内齿圈和第一行星架组成。第一行星齿轮排的太阳轮与电机轴通过花键连接,行星轮与行星架通过第一行星轮轴连接,而第一行星架与第二太阳轮通过螺栓固定在一起转动;本发明所述的第二行星齿轮排由一个第二太阳轮、三个第二行星轮、第二行星轮轴、一个第二内齿圈和第二行星架组成。第二行星齿轮排的太阳轮空套在电机轴上,第二行星架与第一内齿圈通过螺栓连接固定在一起,同时其伸出法兰外缘又通过轮胎螺栓与车轮轮辋固连在一起。第二内齿圈通过螺栓与电机外壳固连在一起,为固定件;整个第二行星齿轮排嵌入到电机壳前端的凹腔内,同时将制动盘布置在电机后端的凹腔内,制动盘与电机轴固连在一起,制动卡钳固定在电机外壳上,制动盘与卡钳结构与传统汽车制动器相同。The planetary gear reduction mechanism is composed of two-stage planetary rows; wherein, the first planetary gear row of the present invention consists of a first sun gear, three first planetary gears, a first planetary gear shaft, a first ring gear and The first planet carrier is composed. The sun gear of the first planetary gear row is connected to the motor shaft through a spline, the planet gear and the planet carrier are connected through the first planet gear shaft, and the first planet carrier and the second sun gear are fixed to rotate together by bolts; the invention described The second planetary gear row is composed of a second sun gear, three second planetary gears, a second planetary gear shaft, a second ring gear and a second planetary carrier. The sun gear of the second planetary gear row is sleeved on the motor shaft, and the second planet carrier and the first ring gear are fixed together by bolts, and at the same time, it protrudes from the outer edge of the flange and is fixedly connected with the wheel rim by tire bolts . The second inner ring gear is fixedly connected with the motor casing through bolts, and is a fixed part; the entire second planetary gear row is embedded in the cavity at the front end of the motor casing, and the brake disc is arranged in the cavity at the rear end of the motor. The brake disc is fixedly connected to the motor shaft, and the brake caliper is fixed on the motor housing. The structure of the brake disc and caliper is the same as that of the traditional automobile brake.

进一步的说明,如图1所示,轮毂电机具有电机外壳1,第一行星齿轮排包括第一太阳轮38、第一行星架29及第一内齿圈45,其中,第一太阳轮38连接轮毂电机的电机轴12,用于接收电机轴12的旋转动力,第二行星齿轮排包括第二太阳轮25,第二行星架28以及第二内齿圈55,其中,第二太阳轮25连接第一行星架29,能够和第一行星架29共同旋转,并且第二太阳轮25可旋转的支撑在轮毂电机的电机轴12上,能够相对于电机轴12旋转,第一内齿圈45与第二行星架28固定连接,第二内齿圈55与电机外壳1固定连接,电机外壳1可旋转的支撑在电机轴12上,轮辋22与第二行星架28连接,并且能够随第二行星架28转动,用于将动力输出,最终驱动车辆行驶。Further description, as shown in Figure 1, the in-wheel motor has a motor housing 1, and the first planetary gear row includes a first sun gear 38, a first planet carrier 29 and a first ring gear 45, wherein the first sun gear 38 is connected to The motor shaft 12 of the hub motor is used to receive the rotational power of the motor shaft 12. The second planetary gear row includes a second sun gear 25, a second planet carrier 28 and a second ring gear 55, wherein the second sun gear 25 is connected to The first planet carrier 29 can rotate together with the first planet carrier 29, and the second sun gear 25 is rotatably supported on the motor shaft 12 of the hub motor, and can rotate relative to the motor shaft 12. The first ring gear 45 and The second planet carrier 28 is fixedly connected, the second ring gear 55 is fixedly connected with the motor casing 1, the motor casing 1 is rotatably supported on the motor shaft 12, the rim 22 is connected with the second planet carrier 28, and can follow the second planetary The frame 28 rotates for outputting the power to finally drive the vehicle.

在另一种实施例中,轮毂电机结构中还包括:转子支架6、永磁体5以及转子铁芯4,其中,转子支架6固定在轮毂电机的电机轴12上,永磁体5嵌在转子支架4上,转子铁芯4固定在电机外壳1上。In another embodiment, the in-wheel motor structure also includes: a rotor bracket 6, a permanent magnet 5 and a rotor core 4, wherein the rotor bracket 6 is fixed on the motor shaft 12 of the in-wheel motor, and the permanent magnet 5 is embedded in the rotor bracket 4, the rotor core 4 is fixed on the motor housing 1.

在另一种实施例中,轮毂电机结构中还包括制动盘15,制动盘15与轮毂电机的电机轴12固定连接。In another embodiment, the hub motor structure further includes a brake disc 15, and the brake disc 15 is fixedly connected to the motor shaft 12 of the hub motor.

在另一种实施例中,电机外壳1的两端向内凹陷形成第一凹腔和第二凹腔,第二行星齿轮排嵌入到电机外壳1一端的第一凹腔内,制动盘15布置在电机外壳1另一端的第二凹腔内,通过制动卡钳9固定在电机外壳1上。In another embodiment, both ends of the motor housing 1 are inwardly recessed to form a first cavity and a second cavity, the second planetary gear row is embedded in the first cavity at one end of the motor housing 1, and the brake disc 15 It is arranged in the second cavity at the other end of the motor housing 1 and fixed on the motor housing 1 through the brake caliper 9 .

在另一种实施例中,第一行星齿轮排还包括:至少一个第一行星轮39以及第一行星轮轴40,其中,轮毂电机的电机轴12与第一太阳轮38通过花键连接,第一行星轮39通过轴承支撑在第一行星轮轴40上,第一行星轮轴40与第一行星架29通过第一行星轮轴卡环42连接,第一内齿圈45与第二行星架28通过螺栓固定连接。In another embodiment, the first planetary gear row further includes: at least one first planetary gear 39 and a first planetary gear shaft 40, wherein the motor shaft 12 of the in-wheel motor is connected to the first sun gear 38 through a spline, the second A planetary wheel 39 is supported on the first planetary wheel shaft 40 through bearings, the first planetary wheel shaft 40 and the first planetary carrier 29 are connected by the first planetary wheel shaft snap ring 42, the first ring gear 45 and the second planetary carrier 28 are connected by bolts Fixed connection.

在另一种实施例中,第二行星齿轮排还包括:至少一个第二行星轮54以及第二行星轮轴49;In another embodiment, the second planetary gear row further includes: at least one second planetary gear 54 and a second planetary gear shaft 49;

其中,第二行星架28与第二行星轮轴49通过第二行星轮轴卡环56锁紧。Wherein, the second planetary carrier 28 and the second planetary shaft 49 are locked by the second planetary shaft snap ring 56 .

在另一种实施例中,第一行星齿轮排外侧设置有第一减速器左端盖32,电机外壳朝向所述制动盘一侧设置有电机外壳右端盖3,轮毂电机的电机轴12穿过电机外壳1,一端可旋转的支撑在第一行星齿轮排外侧的第一减速器左端盖32上,另一端可旋转的支撑在电机外壳右端盖3上;以及电机轴12与第一减速器左端盖32及电机外壳右端盖3之间均通过圆锥滚子轴承旋转支撑。In another embodiment, the first reducer left end cover 32 is arranged on the outer side of the first planetary gear row, and the motor casing is provided with the right end cover 3 of the motor casing facing the brake disc, and the motor shaft 12 of the hub motor passes through Motor housing 1, one end is rotatably supported on the first reducer left end cover 32 outside the first planetary gear row, the other end is rotatably supported on the motor housing right end cover 3; and the motor shaft 12 is connected to the first reducer left end Both the cover 32 and the right end cover 3 of the motor housing are rotatably supported by tapered roller bearings.

在另一种实施例中,电机外壳1朝向第二行星齿轮排设置有电机外壳左端盖51,其与第二内齿圈55通过螺栓连接,并且电机外壳左端盖51通过圆锥滚子轴承支撑在第二行星架28上。In another embodiment, the motor housing 1 is provided with a motor housing left end cover 51 facing the second planetary gear row, which is connected with the second ring gear 55 by bolts, and the motor housing left end cover 51 is supported on the on the second planet carrier 28 .

在另一种实施例中,第一行星轮39及第二行星轮54均设置为3个,分别均布在所述行星架上。In another embodiment, there are three first planetary gears 39 and three second planetary gears 54, which are evenly distributed on the planet carrier.

本发明还提供了一种汽车,使用本发明所述的轮毂电机装置进行驱动汽车。The present invention also provides an automobile, which is driven by using the in-wheel motor device described in the present invention.

实施例Example

下面再结合附图1~9对本发明做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The present invention will be described in further detail below in conjunction with accompanying drawings 1 to 9, so that those skilled in the art can implement it with reference to the description.

如附图1所示为本发明的集成双级减速器的轮毂电机总成结构,图9a、图9b所示为本发明所述的行星轮轴卡环结构,电机轴12与第一太阳轮38通过花键连接,第一行星轮39通过第一行星轮轴承43支撑在第一行星轮轴40上,第一行星轮轴承43通过第一行星轮轴承定位套筒44进行定位,第一行星轮轴40与第一行星架29通过第一行星轮轴卡环42连接,第一行星轮轴卡环42与第一行星架29通过第一行星轮轴卡环螺钉41连接。第一行星架29与第二太阳轮25通过第一行星架与第二太阳轮连接螺钉30连接,第二行星轮54通过第二行星轮轴承52支撑在第二行星轮轴49上,第二行星轮轴承52通过第二行星轮轴承定位套筒53进行定位。第二右侧行星架24与第二行星轮轴49通过第二行星轮轴卡环56锁紧,第二行星轮轴卡环56与第二右侧行星架24通过第二行星轮轴卡环螺钉57连接。第二行星架28与轮辋22通过轮辋、轮辋端盖和第二行星架连接螺栓48和轮辋连接螺母47刚性连接,第二内齿圈55则通过电机壳体与第二内齿圈连接螺栓27与电机外壳左端盖51连接在一起,电机轴12左端通过左侧圆锥滚子轴承33支撑在第一减速器左端盖32上,电机轴12与左侧圆锥滚子轴承固定螺母35通过螺纹连接并用胶防松来固定左侧圆锥滚子轴承33左端,轴承右端通过左侧圆锥滚子轴承定位套筒37进行轴向定位。电机轴12最左端的左侧轴承端盖36通过左侧轴承端盖连接螺钉34与第一减速器左端盖32连在一起密封作用,轮辋端盖46对整个减速器进行密封保护。电机轴12右端通过右侧圆锥滚子轴承19支撑在电机外壳右端盖3上,并与右侧圆锥滚子轴承固定螺母18通过螺纹连接来固定右侧圆锥滚子轴承19右端。电机外壳左端盖51通过电机支撑圆锥滚子轴承50支撑在第二行星架28上,右侧轴承挡圈毡圈10和电机左侧小端盖毡圈21对电机起密封作用。制动卡钳9通过垫片8和制动卡钳连接螺栓7固定在电机外壳右端盖3上。制动盘15通过制动盘固定螺母垫片14和制动盘固定螺母13固定在电机轴12上。As shown in accompanying drawing 1, the in-wheel motor assembly structure of the integrated double-stage reducer of the present invention is shown, and Fig. 9a and Fig. 9b show the structure of the planetary shaft snap ring of the present invention, the motor shaft 12 and the first sun gear 38 Through the spline connection, the first planetary wheel 39 is supported on the first planetary wheel shaft 40 through the first planetary wheel bearing 43, and the first planetary wheel bearing 43 is positioned by the first planetary wheel bearing positioning sleeve 44, and the first planetary wheel shaft 40 The first planetary shaft snap ring 42 is connected to the first planetary carrier 29 , and the first planetary shaft snap ring 42 is connected to the first planetary carrier 29 by a first planetary shaft snap ring screw 41 . The first planet carrier 29 is connected to the second sun gear 25 through the first planet carrier and the second sun gear connecting screw 30, and the second planet gear 54 is supported on the second planet gear shaft 49 through the second planet gear bearing 52. The wheel bearing 52 is positioned by the second planet wheel bearing positioning sleeve 53 . The second right planetary carrier 24 and the second planetary shaft 49 are locked by the second planetary shaft snap ring 56 , and the second planetary shaft snap ring 56 is connected with the second right planetary carrier 24 by the second planetary shaft snap ring screw 57 . The second planetary carrier 28 is rigidly connected to the rim 22 through the rim, the rim end cap, the second planetary carrier connecting bolt 48 and the rim connecting nut 47, and the second inner ring gear 55 is connected to the second inner ring gear through the motor housing. 27 is connected with the left end cover 51 of the motor housing, the left end of the motor shaft 12 is supported on the left end cover 32 of the first reducer through the left tapered roller bearing 33, and the motor shaft 12 is connected with the left tapered roller bearing fixing nut 35 through threads And fix the left side tapered roller bearing 33 left ends with glue anti-loosening, and the bearing right end carries out axial positioning by the left side tapered roller bearing positioning sleeve 37. The leftmost left end cover 36 of the motor shaft 12 is connected with the left end cover 32 of the first reducer through the left end cover connecting screw 34 for sealing, and the rim end cover 46 seals and protects the entire reducer. The right end of the motor shaft 12 is supported on the right end cover 3 of the motor housing by the right tapered roller bearing 19, and is threadedly connected with the right tapered roller bearing fixing nut 18 to fix the right tapered roller bearing 19 right end. The left end cover 51 of the motor housing is supported on the second planet carrier 28 through the motor supporting tapered roller bearing 50, and the felt ring 10 of the right bearing retaining ring and the felt ring 21 of the left small end cover of the motor seal the motor. The brake caliper 9 is fixed on the right end cover 3 of the motor housing through the gasket 8 and the brake caliper connecting bolt 7 . The brake disc 15 is fixed on the motor shaft 12 through the brake disc fixing nut washer 14 and the brake disc fixing nut 13 .

如附图2所示为本发明的轮毂电机结构,电机外壳左端盖51通过电机外壳左端盖与电机壳体连接螺栓26与电机外壳1连接在一起,同时又通过电机壳体与第二内齿圈连接螺栓27与第二内齿圈55及电机左侧小端盖23连接。电机外壳右端盖3通过电机外壳连接螺栓2与电机外壳1连接在一起。永磁体5嵌在转子支架6上,转子铁芯4贴在电机外壳1上。转子总成通过电机轴与转子支架连接螺钉20固定在电机轴12上。右侧轴承挡圈16套在电机轴12前端并通过右侧轴承挡圈连接螺钉17连接在电机壳右端盖3上,右侧圆锥滚子轴承固定螺母18与电机轴12通过螺纹连接来固定右侧圆锥滚子轴承19右端。Shown in accompanying drawing 2 is the wheel hub motor structure of the present invention, the left end cover 51 of the motor housing is connected with the motor housing 1 through the left end cover of the motor housing and the connecting bolt 26 of the motor housing, and is connected with the second motor housing through the motor housing simultaneously. The ring gear connecting bolt 27 is connected with the second ring gear 55 and the small end cover 23 on the left side of the motor. The right end cover 3 of the motor housing is connected with the motor housing 1 through the motor housing connecting bolts 2 . The permanent magnet 5 is embedded on the rotor bracket 6 , and the rotor core 4 is attached to the motor casing 1 . The rotor assembly is fixed on the motor shaft 12 through the connecting screw 20 between the motor shaft and the rotor bracket. The right bearing retaining ring 16 is set on the front end of the motor shaft 12 and connected to the right end cover 3 of the motor housing through the right bearing retaining ring connecting screw 17, and the right tapered roller bearing fixing nut 18 and the motor shaft 12 are fixed by threaded connection Right side tapered roller bearing 19 right ends.

如附图3所示为本发明的双级减速器结构,电机轴12通过花键与第一太阳轮38连接,第二太阳轮25套在电机轴12上并与第一行星架29通过第一行星架与第二太阳轮连接螺钉30连接,第一减速器左端盖32通过第一内齿圈与第二行星架连接螺栓31与第一内齿圈45及第二行星架28连接。As shown in accompanying drawing 3, it is the structure of the double-stage reducer of the present invention, the motor shaft 12 is connected with the first sun gear 38 through a spline, and the second sun gear 25 is sleeved on the motor shaft 12 and passed through the first planet carrier 29 through the second sun gear. A planet carrier is connected with the second sun gear connecting screw 30 , and the left end cover 32 of the first reducer is connected with the first ring gear 45 and the second planet carrier 28 through the connecting bolt 31 between the first ring gear and the second planet carrier.

如附图4a~4c为电机轴12的结构,左侧螺纹a与左侧圆锥滚子轴承固定螺母35上的螺纹配合,花键b与第一太阳轮38上的花键槽配合连接,中间轴肩上的盲孔f与转子总成上的螺纹孔配合,右端键槽e与制动盘15上的键槽通过制动盘连接平键11过盈配合连接,螺纹c与右侧圆锥滚子轴承固定螺母18上的螺纹配合,最右侧螺纹d与制动盘固定螺母13配合。Figures 4a to 4c show the structure of the motor shaft 12, the left thread a matches the thread on the left tapered roller bearing fixing nut 35, the spline b cooperates with the spline groove on the first sun gear 38, and the intermediate shaft The blind hole f on the shoulder cooperates with the threaded hole on the rotor assembly, the keyway e on the right end and the keyway on the brake disc 15 are connected by interference fit through the brake disc connection flat key 11, and the thread c is fixed to the right tapered roller bearing The threads on the nut 18 cooperate, and the rightmost thread d cooperates with the brake disc fixing nut 13.

如附图5a、图5b所示为第二太阳轮25的结构,它空套在电机轴12上,左端通孔与第一行星架29上的螺纹孔配合。Shown in accompanying drawings 5a and 5b is the structure of the second sun gear 25, which is sleeved on the motor shaft 12, and the through hole at the left end matches the threaded hole on the first planet carrier 29.

如附图6a、图6b所示为第二行星架28的结构,右侧螺栓孔a与第一内齿圈45外缘的通孔及第一减速器左端盖32上的通孔配合。通孔b是第二行星轮轴49的轴孔,通孔d与轮辋22上的通孔配合。台阶c与电机支撑圆锥滚子轴承50内缘配合,电机支撑圆锥滚子轴承50用来支撑电机外壳1。As shown in accompanying drawings 6a and 6b, the structure of the second planet carrier 28, the bolt hole a on the right is matched with the through hole on the outer edge of the first ring gear 45 and the through hole on the left end cover 32 of the first reducer. The through hole b is the shaft hole of the second planet wheel shaft 49 , and the through hole d is matched with the through hole on the rim 22 . The step c cooperates with the inner edge of the motor supporting tapered roller bearing 50 , and the motor supporting tapered roller bearing 50 is used to support the motor casing 1 .

如附图7、图7b所示为电机右侧端盖3的结构,其周围的螺栓孔c与电机壳体1上的孔配合。中间大孔凸缘上的螺钉孔a与右端轴承挡圈16上的孔配合,凸台b用于对右侧圆锥滚子轴承19的定位。As shown in Figure 7 and Figure 7b, the structure of the motor right end cover 3, the bolt holes c around it are matched with the holes on the motor housing 1. The screw hole a on the flange of the large hole in the middle cooperates with the hole on the right end bearing retaining ring 16, and the boss b is used for positioning the right tapered roller bearing 19.

如附图8a、图8b所示为电机外壳左端盖51的结构,外缘的通孔a与电机外壳1上的螺栓孔配合,内缘螺栓孔b与第二内齿圈55上的通孔及电机左侧小端盖23上的螺纹孔配合,中间的大孔的凸台c用于中间圆锥滚子轴承的定位。As shown in Figure 8a and Figure 8b, the structure of the left end cover 51 of the motor casing is shown. The through hole a on the outer edge matches the bolt hole on the motor casing 1, and the bolt hole b on the inner edge matches the through hole on the second inner ring gear 55. And the threaded hole on the small end cover 23 on the left side of the motor, the boss c of the large hole in the middle is used for the positioning of the middle tapered roller bearing.

具体工作方式Specific working methods

下面结合图1对本发明工作方式作详细描述:Below in conjunction with Fig. 1, the working mode of the present invention is described in detail:

参阅图1,发明所述的带双级减速器的轮毂电机结构整体上是一个轮式结构部件,主要将双级减速器与轮毂电机集成在轮辋22内腔中。电机外壳1与悬架固定,电机轴12转动时通过花键带动与其相连的第一太阳轮38转动,由于第一内齿圈45与轮辋22固连在一起,所以第一行星轮39通过第一行星轮轴40带动第一行星架29转动,第一行星架29通过第一行星架与第二太阳轮连接螺钉30带动空套在电机轴12上的第二太阳轮25转动,此时由于第二内齿圈55与电机外壳1固定不转,所以第二行星轮54通过第二行星轮轴49带动第二行星架28转动,第二行星架28与轮辋22通过轮辋、轮辋端盖和第二行星架连接螺栓48连在一起,从而带动轮辋22转动,最终驱动车辆行驶。Referring to FIG. 1 , the structure of the hub motor with a double-stage reducer described in the invention is a wheel-type structural component as a whole, and the double-stage reducer and the hub motor are mainly integrated in the inner cavity of the rim 22 . The motor housing 1 is fixed to the suspension. When the motor shaft 12 rotates, the spline drives the first sun gear 38 connected to it to rotate. Since the first inner ring gear 45 is fixedly connected with the rim 22, the first planetary gear 39 passes through the first sun gear 38. A planet wheel shaft 40 drives the first planet carrier 29 to rotate, and the first planet carrier 29 drives the second sun gear 25 that is sleeved on the motor shaft 12 through the first planet carrier and the second sun gear connecting screw 30 to rotate. The second inner ring gear 55 and the motor casing 1 are fixed and do not rotate, so the second planetary gear 54 drives the second planetary carrier 28 to rotate through the second planetary wheel shaft 49, and the second planetary carrier 28 and the rim 22 pass through the rim, the rim end cover and the second The connecting bolts 48 of the planet carrier are connected together, thereby driving the wheel rim 22 to rotate, and finally driving the vehicle to run.

制动时,通过制动电机轴12右端的制动盘15使电机轴12减速,最终使车辆制动。During braking, the motor shaft 12 is decelerated by the brake disc 15 at the right end of the braking motor shaft 12, and finally the vehicle is braked.

尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节和这里示出与描述的图例。Although the embodiment of the present invention has been disclosed as above, it is not limited to the use listed in the specification and implementation, it can be applied to various fields suitable for the present invention, and it can be easily understood by those skilled in the art Therefore, the invention is not limited to the specific details and examples shown and described herein without departing from the general concept defined by the claims and their equivalents.

Claims (10)

1.一种输出大转矩的轮毂电机装置,其特征在于,包括:1. A wheel hub motor device with high torque output, characterized in that it comprises: 轮毂电机,其具有电机外壳;an in-wheel motor having a motor housing; 第一行星齿轮排,其包括第一太阳轮、第一行星架和第一内齿圈;a first planetary gear row including a first sun gear, a first planet carrier and a first ring gear; 所述第一太阳轮,其固定套设所述轮毂电机的电机轴,用于接收所述电机轴的旋转动力;The first sun gear is fixedly sheathed on the motor shaft of the in-wheel motor, and is used to receive the rotational power of the motor shaft; 第二行星齿轮排,其包括第二太阳轮、第二行星架以及第二内齿圈;a second planetary gear row including a second sun gear, a second planet carrier, and a second ring gear; 所述第二太阳轮,其连接所述第一行星架,能够和所述第一行星架共同旋转;并且所述第二太阳轮可旋转的支撑在所述轮毂电机的电机轴上,能够相对于所述电机轴旋转;The second sun gear, which is connected to the first planet carrier, can rotate together with the first planet carrier; and the second sun gear is rotatably supported on the motor shaft of the hub motor, and can be relatively rotates on the motor shaft; 所述第一内齿圈与所述第二行星架固定连接,所述第二内齿圈与所述电机外壳固定连接;所述电机外壳可旋转的支撑在所述电机轴上;The first ring gear is fixedly connected to the second planet carrier, and the second ring gear is fixedly connected to the motor housing; the motor housing is rotatably supported on the motor shaft; 轮辋,其与所述第二行星架连接,能够随所述第二行星架转动,用于将旋转动力输出。The rim, which is connected with the second planet carrier, can rotate with the second planet carrier, and is used for outputting rotational power. 2.如权利要求1所述的输出大转矩的轮毂电机装置,其特征在于,还包括:转子支架、永磁体及转子铁芯;2. The in-wheel motor device outputting high torque according to claim 1, further comprising: a rotor bracket, a permanent magnet and a rotor core; 其中,所述转子支架固定在所述电机轴上,所述永磁体固定在所述转子支架上,所述转子铁芯固定在所述电机外壳上。Wherein, the rotor bracket is fixed on the motor shaft, the permanent magnet is fixed on the rotor bracket, and the rotor core is fixed on the motor casing. 3.如权利要求2所述的输出大转矩的轮毂电机装置,其特征在于,还包括:制动盘,其与所述轮毂电机的电机轴固定连接。3 . The in-wheel motor device outputting high torque according to claim 2 , further comprising: a brake disc fixedly connected to the motor shaft of the in-wheel motor. 4 . 4.如权利要求3所述的输出大转矩的轮毂电机装置,其特征在于,所述电机外壳的两侧向内凹陷形成第一凹腔和第二凹腔,所述第二行星齿轮排固定到所述第一凹腔内,所述制动盘布置在所述电机外壳另一端的第二凹腔内;制动卡钳固定在所述电机外壳上。4. The in-wheel motor device with high output torque according to claim 3, characterized in that, both sides of the motor casing are inwardly recessed to form a first cavity and a second cavity, and the second planetary gear row fixed in the first cavity, the brake disc is arranged in the second cavity at the other end of the motor casing; the brake caliper is fixed on the motor casing. 5.如权利要求1-4中任一项所述的输出大转矩的轮毂电机装置,其特征在于,所述第一行星齿轮排还包括:至少一个第一行星轮以及第一行星轮轴;5. The in-wheel motor device outputting high torque according to any one of claims 1-4, characterized in that, the first planetary gear row further comprises: at least one first planetary gear and a first planetary gear shaft; 其中,所述电机轴与所述第一太阳轮通过花键连接,所述第一行星轮通过轴承支撑在所述第一行星轮轴上,所述第一行星轮轴与所述第一行星架通过卡环连接,所述一内齿圈与所述第二行星架通过螺栓固定连接。Wherein, the motor shaft is connected to the first sun gear through a spline, the first planetary gear is supported on the first planetary gear shaft through a bearing, and the first planetary gear shaft is connected to the first planetary carrier through a The snap ring is connected, and the first ring gear is fixedly connected to the second planet carrier by bolts. 6.如权利要求5所述的输出大转矩的轮毂电机装置,其特征在于,所述第二行星齿轮排还包括:至少一个第二行星轮以及第二行星轮轴;6. The in-wheel motor device outputting high torque according to claim 5, characterized in that, the second planetary gear row further comprises: at least one second planetary gear and a second planetary gear shaft; 其中,所述第二行星架与所述第二行星轮轴通过卡环锁紧。Wherein, the second planet carrier and the second planet wheel shaft are locked by a snap ring. 7.如权利要求3所述的输出大转矩的轮毂电机装置,其特征在于,所述第一行星齿轮排外侧设置有减速器端盖,所述电机外壳朝向所述制动盘一侧设置有右端盖,所述电机轴穿出所述电机外壳,一端可旋转的支撑在所述第一行星齿轮排外侧的减速器端盖上,另一端可旋转的支撑在所述电机外壳的右端盖上;以及7. The in-wheel motor device with high output torque according to claim 3, characterized in that, a reducer end cover is arranged on the outer side of the first planetary gear row, and the motor casing is arranged toward the side of the brake disc There is a right end cover, the motor shaft passes through the motor casing, one end is rotatably supported on the reducer end cover outside the first planetary gear row, and the other end is rotatably supported on the right end cover of the motor casing on; and 所述电机轴与所述端盖之间通过圆锥滚子轴承旋转支撑。The motor shaft and the end cover are rotatably supported by tapered roller bearings. 8.如权利要求7所述的输出大转矩的轮毂电机装置,其特征在于,所述电机外壳朝向所述第二行星齿轮排设置有左端盖,其与所述第二内齿圈可拆卸连接,并且所述左端盖通过圆锥滚子轴承支撑在所述第二行星架上。8. The in-wheel motor device with high output torque according to claim 7, characterized in that, the motor housing is provided with a left end cover facing the second planetary gear row, which is detachable from the second ring gear connected, and the left end cover is supported on the second planet carrier through tapered roller bearings. 9.如权利要求1所述的输出大转矩的轮毂电机装置,其特征在于,所述行星轮均设置3个,分别均布在所述行星架上。9 . The in-wheel motor device with high output torque according to claim 1 , characterized in that there are three planetary wheels, which are evenly distributed on the planetary carrier. 10 . 10.一种汽车,其特征在于,使用如权利要求1-9中所述的轮毂电机装置进行驱动。10. An automobile, characterized in that it is driven by the in-wheel motor device as claimed in claims 1-9.
CN201610269786.6A 2016-04-27 2016-04-27 In-wheel motor device and automobile with output high torque Expired - Fee Related CN105774526B (en)

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CN107128162A (en) * 2017-06-28 2017-09-05 吉林大学 A kind of heavy-duty vehicle Electric Motor Wheel assembly apparatus and automobile
CN109017271A (en) * 2018-10-10 2018-12-18 核心驱动科技(金华)有限公司 A kind of electric car and its power drive unit
CN109130837A (en) * 2018-09-13 2019-01-04 吉林大学 A kind of electronic wheel apparatus of low-speed big and automobile
CN109398069A (en) * 2018-10-29 2019-03-01 山东理工大学 A kind of integrated form external rotor electric wheels integral structure and assembly method
CN113147362A (en) * 2021-04-25 2021-07-23 湖南力行动力科技有限公司 Light-weight connecting method and device based on limited space driving motor and speed reducer
CN114211951A (en) * 2021-12-21 2022-03-22 吉林大学 Take electronic round of structure of reduction gear
CN114499039A (en) * 2022-04-02 2022-05-13 吉林大学 A wheel assembly with integrated brake, hub motor and planetary reducer
CN116552236A (en) * 2023-04-19 2023-08-08 东南大学 Power transmission device for in-wheel motor driving unit

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CN107128162A (en) * 2017-06-28 2017-09-05 吉林大学 A kind of heavy-duty vehicle Electric Motor Wheel assembly apparatus and automobile
CN109130837A (en) * 2018-09-13 2019-01-04 吉林大学 A kind of electronic wheel apparatus of low-speed big and automobile
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CN113147362A (en) * 2021-04-25 2021-07-23 湖南力行动力科技有限公司 Light-weight connecting method and device based on limited space driving motor and speed reducer
CN114211951A (en) * 2021-12-21 2022-03-22 吉林大学 Take electronic round of structure of reduction gear
CN114499039A (en) * 2022-04-02 2022-05-13 吉林大学 A wheel assembly with integrated brake, hub motor and planetary reducer
CN116552236A (en) * 2023-04-19 2023-08-08 东南大学 Power transmission device for in-wheel motor driving unit
CN116552236B (en) * 2023-04-19 2023-12-12 东南大学 Power transmission device for in-wheel motor driving unit

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