CN105772936B - A kind of method that copper bearing band is prepared using agitating friction weldering - Google Patents

A kind of method that copper bearing band is prepared using agitating friction weldering Download PDF

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Publication number
CN105772936B
CN105772936B CN201610343937.8A CN201610343937A CN105772936B CN 105772936 B CN105772936 B CN 105772936B CN 201610343937 A CN201610343937 A CN 201610343937A CN 105772936 B CN105772936 B CN 105772936B
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China
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welding
copper
bearing band
agitating friction
prepared
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CN105772936A (en
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万龙
黄体方
黄永宪
吕宗亮
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Anhui Wanyu Mechanical Equipment Technology Co ltd
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Harbin World Wide Welding Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/18Dissimilar materials
    • B23K2103/22Ferrous alloys and copper or alloys thereof

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Abstract

A kind of method that copper bearing band is prepared using agitating friction weldering, to solve copper bearing band prepared by existing overlaying method, when iron enters copper alloy overlay cladding, great stress concentration and serious contamination cracking defect can be caused in copper alloy overlay cladding so that the problem of copper bearing band and the strength of joint of steel matrix significantly reduce.The inventive method:First, copper ring is enclosed at the precalculated position A on cannonball shell;2nd, copper ring is radially pressed into cannonball shell using take-up machine, tightens up copper ring, and cannonball shell is loaded on agitating friction welding work table with fixture, while copper ring clamping is fixed on cannonball shell;3rd, welding:Start friction stir welding machine, stirring-head press-in copper ring, cannonball shell rotates under the drive of fixture along own axes, and copper ring also rotates, and cannonball shell, which rotates a circle, completes welding;4th, after the completion of welding, repair welding is carried out to keyhole using the method for filled type agitating friction weldering, so far, completes the preparation of copper bearing band.The present invention is used to prepare copper bearing band.

Description

A kind of method that copper bearing band is prepared using agitating friction weldering
Technical field
The present invention relates to the bearing band preparation method in a kind of shell manufacturing process, and in particular to one kind utilizes agitating friction weldering The method for preparing copper bearing band.
Background technology
Bearing band is one of chief component of shell, and is widely used in all size shell, and main function is closed Powder gases simultaneously rotate shell, while increase range, improve precision, moreover it is possible to reduce the abrasion of rifling.Traditional mode of production bearing band Method is mechanical interlock mode, and it is by processing conduction band groove (heavy caliber shell is dovetail groove) on body, and in groove Bottom roller embossing, make copper alloy or pure iron band chimeric with body in the case where suppressing.This traditional processing mode is not only spent largely Time, Cutter wear also add the bullet wall of shell also than more serious, reduce explosive payload, and brisance also weakens therewith, and Stress concentration is easily produced, bearing band easily comes off during transmitting.The method that the mode of mechanical interlock prepares bearing band can not increasingly fit Answer the growth requirement of following shell.At the same time, overlaying method prepare bearing band method obtained it is increasing attention and should With.But there is also obvious deficiency for surfacing of Cu bearing band technology.Copper and steel are to belong to different metal materials, they there is compared with Big physics, chemical property difference so that the solderability of built-up welding is poor;Also, because the molten of copper and steel metal can occur for built-up welding Change, when excess iron enter copper alloy overlay cladding when, can be caused in copper alloy overlay cladding great stress concentration and seriously Contamination cracking defect so that copper bearing band and the strength of joint of steel matrix significantly reduce;Moreover, caused general iron makes bearing band hard Degree drastically raises, and shell easily scratches rifling when launching, and shortens the service life of bore.
The content of the invention
The present invention is in order to solve copper bearing band prepared by existing overlaying method, when iron enters copper alloy overlay cladding, can be closed in copper Great stress concentration and serious contamination cracking defect are caused in golden overlay cladding so that copper bearing band and the strength of joint of steel matrix Significantly reduce;Moreover, caused general iron makes bearing band hardness drastically raise, and shell easily scratches rifling when launching, and shortens big gun The problem of thorax service life, and propose a kind of method that copper bearing band is prepared using agitating friction weldering.
It is an object of the invention to provide a kind of new method that copper bearing band is prepared using agitating friction weldering, copper bearing band is not only realized With being reliably connected for cannonball shell, and can avoids the problem of general iron makes bearing band excessive high hardness damage rifling during built-up welding.
The present invention it is a kind of using agitating friction weldering prepare copper bearing band method through the following steps that realize:
Step 1: copper ring is enclosed on cannonball shell, and copper ring is moved at the A of housing precalculated position;
Step 2: copper ring is radially pressed into cannonball shell using take-up machine, copper ring is tightened up, and with fixture by shell Housing is loaded on agitating friction welding work table, while copper ring clamping is fixed on cannonball shell;
Step 3: welding:Start friction stir welding machine, stirring-head press-in copper ring, drive lower edge of the cannonball shell in fixture Own axes rotate, and copper ring also rotates with, and stirring-head position is constant, and cannonball shell, which rotates a circle, completes welding;
Step 4: after the completion of welding, repair welding is carried out to keyhole using the method for filled type agitating friction weldering, and with lathe tool pair It carries out follow-up smooth processing, so far, completes the preparation of copper bearing band.
The present invention has the advantages that compared with prior art:
First, the present invention prepares copper bearing band using the method for agitating friction weldering, realizes effective connection of copper ring and cannonball shell, Agitating friction weldering causes the housing of copper ring and steel to realize metallurgical binding, and strength of joint is high, is less prone in shell emission process The problem of bearing band of appearance comes off.
2nd, agitating friction weldering is a kind of solid phase joining technique, is especially suitable for non-ferrous metal, the welding such as welding aluminium, copper and obtains Joint do not produce stomata that melting welding often occurs, be mingled with and the defects of crackle, due to copper and steel does not occur in welding process Fusing, therefore the phenomenon of general iron and contamination cracking will not occur, bonding strength is both ensure that, avoids general iron to make bearing band hardness anxious again The problem of play rise scratches rifling.
3rd, the method that copper bearing band is prepared using agitating friction weldering combines traditional mechanical interlock mode and overlaying method system The advantages of standby bearing band.
4th, the copper bearing band prepared using the method for the present invention does not increase shell bullet wall thickness, has accordingly increased explosive payload.
Brief description of the drawings
The schematic diagram of copper ring 1 is cased with Fig. 1 cannonball shells 2;
Fig. 2 friction stir welding methods weld the schematic diagram of copper bearing band;
The schematic diagram of Fig. 3 agitating friction postwelding machined copper bearing bands.
Embodiment
Embodiment one:Illustrate present embodiment with reference to Fig. 1~Fig. 3, present embodiment is through the following steps that reality Existing:
Step 1: copper ring 1 is enclosed on cannonball shell 2, and copper ring 1 is moved at the A of housing precalculated position;Can also be in big gun Radial slot is opened at precalculated position A on body 2, copper ring 1 is positioned and is fixed in radial slot;
Step 2: copper ring 1 is radially pressed into cannonball shell 2 using take-up machine, copper ring 1 is tightened up, so as to follow-up Welding, and cannonball shell 2 is loaded on agitating friction welding work table with fixture, while the clamping of copper ring 1 is fixed on gun shell On body 2;
Step 3: welding:Start friction stir welding machine, stirring-head 3 is pressed into copper ring 1, and cannonball shell 2 is under the drive of fixture Rotated along own axes, copper ring 1 also rotates with, and the position of stirring-head 3 is constant, and cannonball shell 2, which rotates a circle, completes welding;
Step 4: after the completion of welding, repair welding is carried out to keyhole using the method for filled type agitating friction weldering, and with lathe tool 4 Follow-up smooth processing is carried out to it, so far, completes the preparation of copper bearing band.Filled type agitating friction weldering is prior art.
Embodiment two:Illustrate present embodiment with reference to Fig. 1~Fig. 3, present embodiment is the shell in step 1 The material of housing 2 is steel.Other steps are identical with embodiment one.
Embodiment three:Illustrate present embodiment with reference to Fig. 2, present embodiment is the stirring of stirring-head in step 3 Pin length is identical with the thickness of copper ring 1.Other steps are identical with embodiment one or two.
Embodiment four:Illustrate present embodiment with reference to Fig. 2, present embodiment is the shaft shoulder of stirring-head in step 3 Diameter should be less than the width of copper ring 1.Other steps are identical with embodiment three.
Embodiment five:Illustrate present embodiment with reference to Fig. 2, present embodiment is the welding parameter in step 3 For:Stirring-head rotating speed 800r/min~2000r/min, speed of welding 10mm/min~50mm/min, shaft shoulder volume under pressure 0.05mm ~0.5mm, welding parameter can be selected according to concrete conditions such as the material category of bearing band and housing, thickness.Other steps and tool Body embodiment four is identical.
Embodiment six:Illustrate present embodiment with reference to Fig. 2, present embodiment is the welding parameter in step 3 For:Stirring-head rotating speed 900r/min, speed of welding 30mm/min, shaft shoulder volume under pressure 0.1mm.Other steps and embodiment Five is identical.
Embodiment seven:Illustrate present embodiment with reference to Fig. 2, present embodiment is the welding parameter in step 3 For:Stirring-head rotating speed 1000r/min, speed of welding 20mm/min, shaft shoulder volume under pressure 0.2mm.Other steps and specific embodiment party Formula five is identical.
Embodiment eight:Illustrate present embodiment with reference to Fig. 2, present embodiment is the welding parameter in step 3 For:Stirring-head rotating speed 1500r/min, speed of welding 40mm/min, shaft shoulder volume under pressure 0.3mm.Other steps and specific embodiment party Formula five is identical.
Embodiment nine:Illustrate present embodiment with reference to Fig. 2, present embodiment is the welding parameter in step 3 For:Stirring-head rotating speed 1800r/min, speed of welding 35mm/min, shaft shoulder volume under pressure 0.4mm.Other steps and specific embodiment party Formula five is identical.
Embodiment ten:Illustrate present embodiment with reference to Fig. 2, present embodiment is the welding parameter in step 3 For:Stirring-head rotating speed 1600r/min, speed of welding 25mm/min, shaft shoulder volume under pressure 0.15mm.Other steps and specific embodiment party Formula five is identical.

Claims (9)

  1. A kind of 1. method that copper bearing band is prepared using agitating friction weldering, it is characterised in that:The method for preparing copper bearing band is logical Cross following steps realization:
    Step 1: copper ring (1) is enclosed on cannonball shell (2), and copper ring (1) is moved at the A of housing precalculated position;Cannonball shell (2) material is steel;
    Step 2: copper ring (1) is radially pressed into cannonball shell (2) using take-up machine, copper ring (1) is tightened up, and use fixture Cannonball shell (2) is loaded on agitating friction welding work table, while copper ring (1) clamping is fixed on cannonball shell (2);
    Step 3: welding:Start friction stir welding machine, stirring-head (3) press-in copper ring (1), drive of the cannonball shell (2) in fixture Lower to be rotated along own axes, copper ring (1) also rotates with, and stirring-head (3) position is constant, and cannonball shell (2) rotates a circle completion Welding;
    Step 4: after the completion of welding, repair welding is carried out to keyhole using the method for filled type agitating friction weldering, and it is right with lathe tool (4) It carries out follow-up smooth processing, so far, completes the preparation of copper bearing band.
  2. A kind of 2. method that copper bearing band is prepared using agitating friction weldering according to claim 1, it is characterised in that:The step The mixing needle length of stirring-head is identical with the thickness of copper ring (1) in rapid three.
  3. A kind of 3. method that copper bearing band is prepared using agitating friction weldering according to claim 2, it is characterised in that:The step The shaft shoulder diameter of stirring-head should be less than the width of copper ring (1) in rapid three.
  4. A kind of 4. method that copper bearing band is prepared using agitating friction weldering according to claim 3, it is characterised in that:The step Welding parameter in rapid three is:Stirring-head rotating speed 800r/min~2000r/min, speed of welding 10mm/min~50mm/min, Shaft shoulder volume under pressure 0.05mm~0.5mm.
  5. A kind of 5. method that copper bearing band is prepared using agitating friction weldering according to claim 4, it is characterised in that:The step Welding parameter in rapid three is:Stirring-head rotating speed 900r/min, speed of welding 30mm/min, shaft shoulder volume under pressure 0.1mm.
  6. A kind of 6. method that copper bearing band is prepared using agitating friction weldering according to claim 4, it is characterised in that:The step Welding parameter in rapid three is:Stirring-head rotating speed 1000r/min, speed of welding 20mm/min, shaft shoulder volume under pressure 0.2mm.
  7. A kind of 7. method that copper bearing band is prepared using agitating friction weldering according to claim 4, it is characterised in that:The step Welding parameter in rapid three is:Stirring-head rotating speed 1500r/min, speed of welding 40mm/min, shaft shoulder volume under pressure 0.3mm.
  8. A kind of 8. method that copper bearing band is prepared using agitating friction weldering according to claim 4, it is characterised in that:The step Welding parameter in rapid three is:Stirring-head rotating speed 1800r/min, speed of welding 35mm/min, shaft shoulder volume under pressure 0.4mm.
  9. A kind of 9. method that copper bearing band is prepared using agitating friction weldering according to claim 4, it is characterised in that:The step Welding parameter in rapid three is:Stirring-head rotating speed 1600r/min, speed of welding 25mm/min, shaft shoulder volume under pressure 0.15mm.
CN201610343937.8A 2016-05-23 2016-05-23 A kind of method that copper bearing band is prepared using agitating friction weldering Active CN105772936B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110193700A (en) * 2019-06-10 2019-09-03 中国兵器工业第五九研究所 A kind of welding method of minor diameter dissimilar metal revolving body member
CN113770507B (en) * 2021-10-09 2022-08-26 中国兵器工业第五九研究所 High-strength high-reliability sealing radial friction welding method for steel pipe fitting

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Publication number Priority date Publication date Assignee Title
SE441305B (en) * 1979-03-07 1985-09-23 Bofors Ab WAY TO FIX A PROJECTIL'S BELT BY FRICTION SWEATING
US6247634B1 (en) * 1999-06-30 2001-06-19 Mce Technologies Incorporated Method and apparatus for forming a stir welded joint at meeting cylindrical edges
CN1245271C (en) * 2003-04-17 2006-03-15 西北工业大学 Method for welding bearing band
JP4705802B2 (en) * 2004-04-19 2011-06-22 昭和電工株式会社 Friction stir welding apparatus and friction stir welding method
CN1788911A (en) * 2004-12-15 2006-06-21 首都航天机械公司 Welding process of keyhole-free stirring and friction welding
CN102019501B (en) * 2009-09-10 2012-10-10 中国航空工业集团公司北京航空制造工程研究所 Friction stir welding method for circular seam
CN104114315A (en) * 2011-12-30 2014-10-22 美佳斯迪尔科技有限责任公司 System and method for holding materials having arcuate surfaces in place for friction stir welding or processing
CN103008870A (en) * 2012-11-28 2013-04-03 上海交通大学 Method for friction stir welding for dissimilar materials (i.e., slender thin-wall circular pipes)
CN103008872B (en) * 2012-12-18 2015-02-25 天津大学 Stirring friction processing remanufacturing method of worn shaft type parts
CN103831525B (en) * 2014-03-12 2015-12-02 西安科技大学 Electric switch aluminium bar and copper ring friction welding apparatus and method

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Address before: 150006 Room 107, First Floor, Science Park, Harbin University of Technology, 434 Post Street, Nangang District, Harbin City, Heilongjiang Province

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Patentee after: Anhui Wanyu mechanical equipment Technology Co.,Ltd.

Address before: 215334 No. 135 Zhangji Road, Kunshan Development Zone, Suzhou City, Jiangsu Province

Patentee before: Kunshan Hagong Wanzhou Welding Research Institute Co.,Ltd.