CN105772675B - A kind of general automatic slag ladle removing device of Die Casting and remove slag system - Google Patents
A kind of general automatic slag ladle removing device of Die Casting and remove slag system Download PDFInfo
- Publication number
- CN105772675B CN105772675B CN201610309470.5A CN201610309470A CN105772675B CN 105772675 B CN105772675 B CN 105772675B CN 201610309470 A CN201610309470 A CN 201610309470A CN 105772675 B CN105772675 B CN 105772675B
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- CN
- China
- Prior art keywords
- die casting
- removing device
- movable block
- type platform
- general automatic
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
Abstract
The present invention relates to a kind of general automatic slag ladle removing device of Die Casting and remove slag system,It includes bottom plate,The column being arranged on bottom plate and the type platform being connected with column,The type platform is provided with movable block,The movable block can move along type platform direction,Plane and side are provided with screwed hole on the movable block,On the movable block collided gudgeon is bolted with flat thread hole,Regulating bolt is bolted with the flank threads hole of the movable block,The collided gudgeon can be carried out vertical direction regulation by itself screw thread and can carry out horizontal direction regulation to it by regulating bolt,The invention has the advantages that,Utilize automatic slag ladle removing device,Pass through type platform,Movable block and collided gudgeon are combined,Freely adjustable collided gudgeon position,It is distributed with adapting to cinder ladle on different product,Removed cinder ladle is directly recovered in recovery vehicle using baffle plate,Protect die casting site environment,Resources conservation,It is environment-friendly.
Description
Technical field
The present invention relates to a kind of Die Casting peripheral unit, more particularly to a kind of general automatic slag ladle removing device of Die Casting
And remove slag system.
Background technology
At present, the Exhausting Systems such as cinder ladle, exhaust fan can be provided with during Die Castings Design on casting, its object is to by die casting
Gas in die cavity is discharged to outside mould, and distalmost end cold burden is discharged in cinder ladle, and to reduce product defects, lifting product is strong
Degree.
After the completion of die casting, cinder ladle and more clouts can be ejected together with casting, in order to facilitate the implementation of subsequent process steps,
Cinder ladle must be first removed, and is unified to reclaim melting, to improve production efficiency, Die Casting cost is reduced, lifts product matter
Amount.
Traditional die casting packet mode that removes slag has two kinds:One kind is by manually removing cinder ladle, and worker is by using waddy etc.
Instrument directly removes cinder ladle one by one, and this mode increases worker labour, wastes the time, and artificial removal's precision is low,
Product structure is highly vulnerable to breakage, reduces production efficiency;The another kind packet mode that removes slag is removed using die casting ancillary equipment, such as CN
" a kind of automatic slag ladle removing device " disclosed in 102861898A, including robotic arm, machine pawl and remove cinder ladle table top, by
Go on cinder ladle table top to open the breach that a profile matches with product, be moved to product using robotic arm band movement machine pawl
Above cinder ladle table top, then product is put into cinder ladle table top breach, it is possible to once remove periphery cinder ladle.This device lacks
Point is:1)Do not possess versatility.Only limit a kind of product to use, if factory products type is more, if it has to which it is multiple right to make
Slag ladle removing device is answered, is not maximized cost-effective;2)It is not easy-maintaining.Cinder ladle table top is gone to have damaged after long-time use
Such as deformation, crackle, now because device is not related to other movable connection methods such as screw thread, cooperation, it is impossible to dismantle, therefore have to
Slag ladle removing device is remake, adds producing cost;3)Precision is low.It goes cinder ladle action circulation can repeatedly carry out back and forth,
Because this device is not directed to positioner, multiple impacts can cause slag ladle removing device to offset original position due to vibrations, cause essence
Accuracy is not high, does not reach ideal and goes cinder ladle effect;4)Environment is not friendly enough.This slag ladle removing device is reclaimed without reference to cinder ladle and filled
Put, the cinder ladle of removal will directly fall at the scene, not meet live 5S standards.
The content of the invention
Do not possess the problems such as versatility, not easy-maintaining and cost is high to solve device in the prior art, the present invention provides
It is simple in construction, it is easy to operate, it is versatile, stability is good, can be achieved efficiently to remove slag and reclaim, reduction labor strength and
Save a kind of general automatic slag ladle removing device of Die Casting of production cost and remove slag system.
Technical scheme is as follows:
A kind of general automatic slag ladle removing device of Die Casting, including bottom plate, the column that is arranged on bottom plate and connect with column
The type platform connect, the type platform are provided with movable block, and the movable block can move along type platform direction, on the movable block
Plane and side are provided with screwed hole, and collided gudgeon, the side of the movable block are bolted with flat thread hole on the movable block
Regulating bolt is bolted with screwed hole, the collided gudgeon can carry out vertical direction regulation by itself screw thread and can pass through regulation
Bolt carries out horizontal direction regulation to it, and reinforcement, the column are equipped between the bottom plate and column and column and type platform
Lower plane connection sets upright post sleeve, and mounting groove is provided with the top of the column, and the type platform, which coordinates, to be fixed in the mounting groove of column,
The bottom plate is provided with groove, and the upright post sleeve bottom coordinates in the groove of bottom plate.
The general automatic slag ladle removing device of described a kind of Die Casting, it is characterised in that welding is set below described type platform
Put baffle plate.
The general automatic slag ladle removing device of described a kind of Die Casting, it is characterised in that described bottom plate is provided with suspension ring.
A kind of general automatic slag ladle removing device of described Die Casting, it is characterised in that:Described baseboard material uses 45
Steel.
A kind of general automatic slag ladle removing device of described Die Casting, it is characterised in that:Described type platform, column, reinforcement
Muscle, movable block, upright post sleeve use light aluminum alloy material.
A kind of general automatic slag ladle removing device of described Die Casting, it is characterised in that:Described baffle plate is arranged right below
Recovery vehicle.
A kind of general automatic slag ladle removing device of described Die Casting, it is characterised in that:Described type platform rear end sets standby
With movable block and collided gudgeon.
A kind of general automatic slag ladle removing device of described Die Casting, it is characterised in that:Described type platform is right-angled intersection
Structure, it is bolted in column mounting groove.
A kind of Die Casting of the general automatic slag ladle removing device of described Die Casting is general to go slag system, including pressure automatically
The general automatic slag ladle removing device of casting production, Die Casting system, kinetic control system, slag ladle removing device systems stabilisation, remove cinder ladle
System and cinder ladle recovery system, the Die Casting system die casting machine, kinetic control system include robot control cabinet, mechanical hand
Arm and mechanical claw;Slag ladle removing device systems stabilisation includes bottom plate, column, upright post sleeve and reinforcement;The packet system that removes slag includes type
Platform, collided gudgeon, movable block, bolt and nut, cinder ladle recovery system include baffle plate and recovery vehicle, pass through kinetic control system control
Collided gudgeon processed screws in the depth of movable block to adjust collided gudgeon height, to adapt to cinder ladle height, utilizes the adjustment movement of type platform
Block position adjusts collided gudgeon distance, to adapt to mutual distance between adjacent cinder ladle, ensures each collided gudgeon position and target
The cinder ladle distribution of product peripheral is consistent, to ensure collision process cinder ladle stress equalization.
By using above-mentioned technology, compared with prior art, beneficial effect of the present invention is as follows:
1)The present invention utilizes automatic slag ladle removing device, is combined by type platform, movable block and collided gudgeon, need to only adjust and touch
Hit bolt position, it is possible to adapt to different cinder ladles distribution on the nearly all product of same type, it is versatile, for different product without
Slag ladle removing device need to be redesigned, and can disposably, efficiently remove all cinder ladles, reduces worker labour, reduces production cost,
It is adapted to use during factory mass production, improving production efficiency, this device by removed cinder ladle by being directly recovered to recovery vehicle
It is interior, protect die casting site environment, it is resources conservation, environment-friendly;
2)The device connected mode of the present invention uses threaded connection substantially, stablizes and is easy to remove and repair, and its bottom plate uses
45 Steel materials, can ensure during work device will not because of vibrations and position is moved, intensity is high, stability is good;
3)Type platform, column, reinforcement, movable block, the critical piece such as upright post sleeve of the present invention uses light aluminum alloy material
Material, the overall weight of device is alleviated while proof strength.
Brief description of the drawings
Fig. 1 is the use state reference configuration schematic diagram of the present invention;
Fig. 2 is slag ladle removing device structural representation of the present invention;
Fig. 3 is slag ladle removing device structure top view of the present invention;
Fig. 4 is slag ladle removing device partial structural diagram of the present invention;
Fig. 5 is workpiece partial sectional view of the present invention.
1 in figure:Die casting machine;2:Robot base;3:Robotic arm;4:Robot control cabinet;5:Baffle plate; 6:Recovery vehicle;
7:Collided gudgeon;8:Movable block;9:Bolt;10:Nut;11:Regulating bolt;12:Upright post sleeve;13:Suspension ring;14:Bottom plate;15:
Column;16:Reinforcement;17:Type platform;18:Product;19:Mechanical claw;20:Cinder ladle.
Embodiment
Below in conjunction with drawings and Examples, the present invention will be described in further detail.
As Figure 1-5, the general automatic slag ladle removing device of a kind of Die Casting of the present invention, including it is bottom plate 14, vertical
Post 15, upright post sleeve 12, reinforcement 16, type platform 17, collided gudgeon 7, movable block 8, bolt 9, nut 10, regulating bolt 11, baffle plate
5th, recovery vehicle 6 and suspension ring 13, collided gudgeon 7 are threadedly coupled with movable block 8, and the movable block 8 can be enterprising along the direction of type platform 17
Row movement, and be connected it with type platform 17 by bolt 9 and nut 10, type platform 17 is arranged on blending bolt in the mounting groove of column 15
9 are fixed, and column 15 is inserted by upright post sleeve 12 in the groove of bottom plate 14, and upright post sleeve 12 is fixed with bottom plate 14 using bolt 9, bottom plate
14 are provided with suspension ring 13, and bottom plate 14 is equipped with reinforcement 16 with column 15 and column 15 with type platform 17;The described lower end of type platform 17
It is welded with baffle plate 5;A cinder ladle recovery vehicle 6 is just being placed below in described baffle plate 5;The reinforcement 16 and bottom plate 14, column 15 and
Type platform 17 is connected by screw bolts, to facilitate installation, dismounting;The rear end of type platform 17 can place spare moving block 8, collided gudgeon
7, described type platform 17 is criss-cross construction, is bolted in the mounting groove of column 15.
The general automatic slag ladle removing device of Die Casting of the present invention, is divided into Die Casting system, kinetic control system, removes slag
Bag apparatus systems stabilisation, the packet system that removes slag and cinder ladle recovery system, the Die Casting system die casting machine 1, kinetic control system
Including robot control cabinet 4, robotic arm 3 and mechanical claw 19;Slag ladle removing device systems stabilisation include bottom plate 14, column 15,
Upright post sleeve 12 and reinforcement 16;The packet system that removes slag includes type platform 17, collided gudgeon 7, movable block 8, bolt 9 and nut 10, cinder ladle
Recovery system includes baffle plate 5 and recovery vehicle 6, is adjusted by the depth of the kinetic control system control screw-in movable block 8 of collided gudgeon 7
The height of whole collided gudgeon 7, to adapt to the height of cinder ladle 20, adjust the position of movable block 8 using type platform 17 adjust collided gudgeon 7 away from
From, to adapt to mutual distance between adjacent cinder ladle 20, ensure each position of collided gudgeon 7 and target product periphery cinder ladle 20 be distributed
Unanimously, to ensure the stress equalization of collision process cinder ladle 20.
As illustrated, the course of work of the present invention is as follows:
Product 18 is ejected after the completion of the die casting of die casting machine 1, is carried product 18 using the control machine people of robot control cabinet 4
Cinder ladle 20 is taken out, and product 18 and cinder ladle 20 are driven by robotic arm 3, mechanical claw 19, make product 18 be in type platform 17 just on
Side, and adjusting collided gudgeon 7 makes the cinder ladle 20 of itself and the periphery of corresponding product 18 be distributed unanimously, then transports vertically downwards
It is dynamic, so that the active of cinder ladle 20 is collided with collided gudgeon 7, the disposable removal function of cinder ladle 20 is realized, the cinder ladle 20 removed can lead to
Cross baffle plate 5 and smoothly fall into recovery vehicle 6, in case recovery melting, realizes disposable efficiently removal cinder ladle function, reduce worker's work
Power, reduces production cost, and resources conservation is environment-friendly.
Claims (9)
1. a kind of general automatic slag ladle removing device of Die Casting, it is characterised in that including bottom plate(14), be arranged on bottom plate(14)On
Column(15)And it is arranged on column(15)The type platform at top(17), the type platform(17)It is provided with movable block(8), the movement
Block(8)Can be along type platform(17)Moved on direction, the movable block(8)Upper plane and side are provided with screwed hole, the shifting
Motion block(8)Collided gudgeon is bolted with upper flat thread hole(7), the movable block(8)Flank threads hole in be bolted with regulation
Bolt(11), the collided gudgeon(7)Vertical direction regulation can be carried out by itself screw thread and regulating bolt can be passed through(11)It is right
It carries out horizontal direction regulation, the bottom plate(14)With column(15)Between, column(15)With type platform(17)Between be equipped with plus
Strengthening tendons(16), the column(15)Lower plane connection sets upright post sleeve(12), the upright post sleeve(12)Top is provided with mounting groove, institute
State type platform(17)Cooperation is fixed on upright post sleeve(12)Mounting groove in, the bottom plate(14)It is provided with groove, the upright post sleeve
(12)Bottom, which coordinates, is arranged on bottom plate(14)Groove in.
A kind of 2. general automatic slag ladle removing device of Die Casting according to claim 1, it is characterised in that described type platform
(17)Lower section welding sets baffle plate(5).
A kind of 3. general automatic slag ladle removing device of Die Casting according to claim 1, it is characterised in that described bottom plate
(14)It is provided with suspension ring(13).
A kind of 4. general automatic slag ladle removing device of Die Casting according to claim 1, it is characterised in that:Described bottom plate
(14)It is made of 45 Steel materials.
A kind of 5. general automatic slag ladle removing device of Die Casting according to claim 1, it is characterised in that:Described type platform
(17), column(15), reinforcement(16), movable block(8), upright post sleeve(12)It is made of light aluminum alloy material.
A kind of 6. general automatic slag ladle removing device of Die Casting according to claim 2, it is characterised in that:Described baffle plate
(5)It is arranged right below recovery vehicle(6).
A kind of 7. general automatic slag ladle removing device of Die Casting according to claim 1, it is characterised in that:Described type platform
(17)Rear end sets standby movable block(8)And collided gudgeon(7).
A kind of 8. general automatic slag ladle removing device of Die Casting according to claim 1, it is characterised in that:Described type platform
(17)For criss-cross construction, it is bolted in column(15)In mounting groove.
9. a kind of Die Casting based on a kind of general automatic slag ladle removing device of Die Casting described in claim 1 is general automatic
Remove slag system, including Die Casting general automatic slag ladle removing device, Die Casting system, kinetic control system, slag ladle removing device
Systems stabilisation, the packet system that removes slag and cinder ladle recovery system, the Die Casting system include die casting machine(1), kinetic control system
Including robot control cabinet(4), robotic arm(3)And mechanical claw(19);Slag ladle removing device systems stabilisation includes bottom plate(14)、
Column(15), upright post sleeve(12)And reinforcement(16);The packet system that removes slag includes type platform(17), collided gudgeon(7), movable block(8)、
Bolt(9)And nut(10), cinder ladle recovery system includes baffle plate(5)And recovery vehicle(6), controlled and collided by kinetic control system
Bolt(7)Screw in movable block(8)Depth adjust collided gudgeon(7)Highly, to adapt to cinder ladle(20)Highly, type platform is utilized
(17)Adjust movable block(8)Position adjusts collided gudgeon(7)Distance, to adapt to adjacent cinder ladle(20)Between mutual distance, protect
Demonstrate,prove each collided gudgeon(7)The cinder ladle of position and target product periphery(20)Distribution is consistent, to ensure collision process cinder ladle(20)By
Power is balanced.
Priority Applications (1)
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CN201610309470.5A CN105772675B (en) | 2016-05-11 | 2016-05-11 | A kind of general automatic slag ladle removing device of Die Casting and remove slag system |
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CN201610309470.5A CN105772675B (en) | 2016-05-11 | 2016-05-11 | A kind of general automatic slag ladle removing device of Die Casting and remove slag system |
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CN105772675A CN105772675A (en) | 2016-07-20 |
CN105772675B true CN105772675B (en) | 2018-02-27 |
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CN201610309470.5A Active CN105772675B (en) | 2016-05-11 | 2016-05-11 | A kind of general automatic slag ladle removing device of Die Casting and remove slag system |
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Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01215451A (en) * | 1988-02-23 | 1989-08-29 | Honda Motor Co Ltd | Diecast casting device and molten metal impurity removing method |
JPH11129062A (en) * | 1997-10-28 | 1999-05-18 | Hanshin Koki Kk | Trimming device of die casting |
CN202162368U (en) * | 2011-07-05 | 2012-03-14 | 宁波力劲科技有限公司 | Rigid slag ladle removing device |
CN102861898A (en) * | 2012-05-14 | 2013-01-09 | 无锡格莱德科技有限公司 | Device for automatically removing cinder ladles |
CN102873316B (en) * | 2012-10-23 | 2014-07-30 | 天津市先达精密压铸有限公司 | Special equipment used for removing sprues and cinder ladles on cast piece |
CN204747469U (en) * | 2015-06-08 | 2015-11-11 | 乔治费歇尔汽车产品(苏州)有限公司 | Die casting cinder ladle remove device |
CN205834157U (en) * | 2016-05-11 | 2016-12-28 | 浙江工业大学 | A kind of general automatic slag ladle removing device of Die Casting |
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2016
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