CN102873316B - Special equipment used for removing sprues and cinder ladles on cast piece - Google Patents
Special equipment used for removing sprues and cinder ladles on cast piece Download PDFInfo
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- CN102873316B CN102873316B CN201210408697.7A CN201210408697A CN102873316B CN 102873316 B CN102873316 B CN 102873316B CN 201210408697 A CN201210408697 A CN 201210408697A CN 102873316 B CN102873316 B CN 102873316B
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- cylinder
- cinder ladle
- fixed head
- compression cylinder
- cast gate
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Abstract
The invention relates to a piece of special equipment used for removing sprues and cinder ladles on a cast piece. The equipment is characterized in that the equipment comprises a frame, and a receiving device, a feeding device and a cutting device which are fixed on the frame and are sequentially connected. The control of the sequence of the operations of receiving the material, rotating, descending, feeding, compacting, cutting, ramming and restoring of the receiving device, the feeding device and the cutting device is realized respectively through a gas cylinder and a travel switch. The equipment has the beneficial effects that with respect to processing equipment for removing the sprues and the cinder ladles on the cast piece formed through die-casting, the special equipment can ensure the quality and the yield of the products in batch production, so on-time shipment can be ensured. The equipment is simple in structure, can be operated automatically, can effectively remove the sprues and the cinder ladles on the cast piece formed through die-casting, and improves the work efficiency by more than five times.
Description
Technical field
The invention belongs to die casting equipment, relate in particular to a kind of special purpose device of removing cast gate and cinder ladle on foundry goods.
Background technology
In the process of metal product, often need to carry out die cast processing by die casting equipment, as metallic copper, zinc, aluminium and alloy product etc.Existing die-casting process technology, because of its technical characterstic and exhaust needs, has relatively thicker thick cast gate on die-casting blank part (foundry goods), surrounding is being arranged the cinder ladle of some, in numerical controlled machine-tool first being processed, must remove them.At present, for the removal of the cast gate on die-casting blank part, cinder ladle, when general Die Casting, manually carry out production operation by workman, after product is cast out, workman removes cast gate and cinder ladle with waddy instrument.More coarse owing to removing by hand cast gate and cinder ladle; conventionally the residual a large amount of burr of meeting; need to forward subsequent handling to and continue to remove processing, first by skin grinder, main cast gate be ground off, and then remove burr with streamline form for diverse location by several workmans.Existing processing mode exists following defect: cast gate, cinder ladle after not having special equipment to die cast on foundry goods are processed processing, can only be by operating manually, working (machining) efficiency is lower, and need to spend many man power and materials, and the process-cycle is long; When employee beats cast gate with waddy, because the power that needs are excessive is processed, and the difficult grasp of dynamics, thereby easily make deformation of products cause flatness overproof, and it is scarce to cause some position, angle of product to collapse, and affects product quality; When skin grinder is polished, usually because the careful not cast gate that easily causes of operation removes excessively deeply, and make size occur off-gage phenomenon, affect Product Precision; Traditional processing mode is only suitable for the production of small lot, during for production in enormous quantities, is conventionally difficult to ensure the Quality and yield of product, shipment on time.Therefore, urgently develop a kind of specially for removing the cast gate on foundry goods, the process equipment of cinder ladle after die cast.
Summary of the invention
The present invention is in order to overcome deficiency of the prior art, and a kind of special purpose device of removing cast gate and cinder ladle on foundry goods is provided, simple and reasonable for structure, can automatically, effectively remove upper cast gate and the cinder ladle after die cast.
The present invention for achieving the above object, be achieved through the following technical solutions, a kind of special purpose device of removing cast gate and cinder ladle on foundry goods, it is characterized in that: comprise frame and the material-receiving device being connected successively, pay-off and the cutoff device that are fixed in frame, described material-receiving device, pay-off and cutoff device are realized by cylinder and travel switch respectively and being connected material, rotate, the sequence of movement control of decline, feeding, compression, cut-out, dnockout and reset.
Described material-receiving device comprises crane, lift cylinder, gear rack type swing cylinder and rotary-tray, described crane is by the lifting fixed head that leads, lifting guiding intermediate plate and lifting base plate form, described lifting guiding fixed head, lifting guiding intermediate plate is connected and is integral elevating frame by four guide rods that run through with them from bottom to top with lifting base plate, described lift cylinder one end and lifting guiding fixed head are affixed, its other end and lifting guiding intermediate plate are affixed, described lifting guiding intermediate plate and four guide rods are slidably connected, described lifting guiding fixed head, lifting guiding intermediate plate is connected with housiung separator bolt respectively, on described lifting base plate, be connected with lifter plate, described lifter plate life is connected with gear rack type swing cylinder and rotary-tray.
Described four guide rods are provided with wear-resisting guide pin bushing with running through in the circular hole of lifting guiding intermediate plate.
Described lift cylinder is fixedly connected with lifting guiding intermediate plate with lift cylinders guiding fixed head, and affixed by cylinder piston rod and lift cylinders connecting plate, described lift cylinders connecting plate and lifting base plate are affixed.
Described pay-off comprises base plate, promote cylinder after-poppet, promote cylinder fore-stock, promote cylinder, slide block, push pedal, sliding connection plate, guide rail, sliding cylinder, sliding cylinder support, described sliding cylinder is fixed in frame by sliding cylinder support, described guide rail is connected with frame, on described sliding cylinder, be connected with sliding connection plate, described sliding connection plate is affixed with promotion cylinder fore-stock, described promotion cylinder fore-stock and guide rail are affixed, between described promotion cylinder after-poppet and promotion cylinder fore-stock, be connected with promotion cylinder, on described promotion cylinder, be connected with push pedal, both sides, described base plate below are connected with slide block, described slide block and guide rail are slidably matched, described push pedal follower head is affixed with promotion cylinder after-poppet one end.
Described promotion cylinder and sliding cylinder adopt Rodless cylinder.
On described base plate, be laterally connected with gib block along it.
Described cutoff device comprises compression cylinder fixed head, compression cylinder group, to positive column, on described compression cylinder fixed head, front is connected with pair of joint cinder ladle compression cylinder, described joint cinder ladle compression cylinder piston is connected with nipple orifice cinder ladle press strip, on described compression cylinder fixed head, rear is connected with a pair of cast gate compression cylinder, described cast gate compression cylinder piston is connected with cast gate press strip, the described compression cylinder fixed head left and right sides is connected with respectively cinder ladle compression cylinder, described cinder ladle compression cylinder piston is connected with both sides cinder ladle press strip, described compression cylinder fixed head bilateral symmetry is connected with positive column, described positive column side is connected with to compression cylinder, described compression cylinder piston is connected with compact heap, described compression cylinder fixed head is connected with frame top framework.
Beneficial effect: can ensure the Quality and yield of product for the process equipment of the cast gate on foundry goods after removal die cast, cinder ladle in the time producing in enormous quantities, guarantee punctual shipment.Simple in structure, can automatically, effectively remove after die cast cast gate and cinder ladle on foundry goods, provide work efficiency more than 5 times.
Brief description of the drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of station 1 material-receiving device;
Fig. 3 is the structural representation of station 2 pay-offs;
Fig. 4 is the structural representation of station 3 shearing devices.
In figure: 1, frame, 2, material-receiving device, 3, pay-off, 4, cutoff device, 5, crane, 6, lift cylinder, 7, gear rack type swing cylinder, 8, rotary-tray, 9, lifting guiding fixed head, 10, lifting guiding intermediate plate, 11, lifting base plate, 12, guide rod, 13, lifter plate, 14, guide pin bushing, 15, base plate, 16, promote cylinder after-poppet, 17, promote cylinder fore-stock, 18, promote cylinder, 19, slide block, 20, push pedal, 21, sliding connection plate, 22, guide rail, 23, sliding cylinder, 24, sliding cylinder support, 25, gib block, 26, compression cylinder fixed head, 27, to positive column, 28, joint cinder ladle compression cylinder, 29, nipple orifice cinder ladle press strip, 30, cast gate compression cylinder, 31, cast gate press strip, 32, cinder ladle compression cylinder, 33, both sides cinder ladle press strip, 34, compression cylinder, 35, compact heap, 36, lift cylinders connecting plate.
Detailed description of the invention
Below in conjunction with preferred embodiment, to according to detailed description of the invention provided by the invention, details are as follows: refer to accompanying drawing, a kind of special purpose device of removing cast gate and cinder ladle on foundry goods, comprise frame 1 and the material-receiving device being connected successively 2, pay-off 3 and the cutoff device 4 that are fixed in frame, described material-receiving device, pay-off and cutoff device are realized by cylinder and travel switch respectively and being connected material, rotate, the sequence of movement control of decline, feeding, compression, cut-out, dnockout and reset.Described material-receiving device comprises crane 5, lift cylinder 6, gear rack type swing cylinder 7 and rotary-tray 8, described crane is by lifting guiding fixed head 9, lifting guiding intermediate plate 10 and lifting base plate 11 form, described lifting guiding fixed head, lifting guiding intermediate plate is connected and is integral elevating frame by four guide rods 12 that run through with them from bottom to top with lifting base plate, described lift cylinder one end and lifting guiding fixed head are affixed, its other end and lifting guiding intermediate plate are affixed, described lifting guiding intermediate plate and four guide rods are slidably connected by wear-resisting guide pin bushing 14, described lifting guiding fixed head, lifting guiding intermediate plate is connected with housiung separator bolt respectively, on described lifting base plate, be connected with lifter plate 13, on described lifter plate, be connected with gear rack type swing cylinder and rotary-tray.Described lift cylinder is fixedly connected with lifting guiding intermediate plate with lift cylinders guiding fixed head, and lift cylinder piston rod and lift cylinders connecting plate 36 are affixed, and described lift cylinders connecting plate and lifting base plate are affixed.
Described pay-off comprises base plate 15, promote cylinder after-poppet 16, promote cylinder fore-stock 17, promote cylinder 18, slide block 19, push pedal 20, sliding connection plate 21, guide rail 22, sliding cylinder 23, sliding cylinder support 24, described sliding cylinder is fixed in frame by sliding cylinder support, described guide rail is connected with frame 1, on described sliding cylinder, be connected with sliding connection plate 21, described sliding connection plate is affixed with promotion cylinder fore-stock 17, described promotion cylinder fore-stock 17 is affixed with guide rail, between described promotion cylinder after-poppet 16 and promotion cylinder fore-stock, be connected with and promote cylinder 18, on described promotion cylinder, be connected with push pedal 20, both sides, described base plate below are connected with slide block 19, described slide block and guide rail are slidably matched, described push pedal follower head is affixed with promotion cylinder after-poppet one end.Described promotion cylinder and sliding cylinder adopt Rodless cylinder (CY3B-20X400 600).On described base plate, be laterally connected with gib block 25 along it.
Described cutoff device comprises compression cylinder fixed head 26, compression cylinder group, to positive column 27, on described compression cylinder fixed head, front is connected with pair of joint cinder ladle compression cylinder 28, described joint cinder ladle compression cylinder piston is connected with nipple orifice cinder ladle press strip 29, on described compression cylinder fixed head, rear is connected with a pair of cast gate compression cylinder 30, described cast gate compression cylinder piston is connected with cast gate press strip 31, the described compression cylinder fixed head left and right sides is connected with respectively cinder ladle compression cylinder 32, described cinder ladle compression cylinder piston is connected with both sides cinder ladle press strip 33, described compression cylinder fixed head bilateral symmetry is connected with positive column, described positive column side is connected with to compression cylinder 34, described compression cylinder piston is connected with compact heap 35, described compression cylinder fixed head is connected with frame top framework.
The course of work:
Several links such as whole process need connects material, rotates, decline, feeding, compression, cut-out, dnockout, reset, are realized action, are carried out the control of sequence of movement by fine motion by cylinder.
Station 1 connects material, and the taking mechanical hand of die casting machine is placed on product to connect material on plate; Product will touch microswitch, open the supply air line of rotary cylinder, by rotary cylinder, product be turned to; The plate that connects material after having turned to touches defends eastern switch, opens rear lift cylinders gas circuit and declines.
Station 2 products drop on feed table and with connect material and steering mechanism departs from, product touches microswitch, is transported to station 3 with cylinder.
Station 3 products carry out trimming, product arrives the rear shake-up microswitch of station 3, hold-down cylinder declines and compresses product, hold-down cylinder declines and touches microswitch while putting in place, and trimming cylinder declines, when the edge of a knife puts in place, touch microswitch, hold-down cylinder and trimming cylinder rise, and rise and touch microswitch while putting in place, with scraper plate, product are released and cleaned the foreign material such as cinder ladle.Scraper plate pushes over a shake-up microswitch and resets, and touches the operation that microswitch carries out the reset of other moving components and is ready to next product after scraping sheet reset.
The above, be only preferred embodiment of the present invention, not structure of the present invention done to any pro forma restriction.Any simple modification, equivalent variations and modification that every foundation technical spirit of the present invention is done above embodiment, all still belong in the scope of technical scheme of the present invention.
Claims (6)
1. remove the special purpose device of cast gate and cinder ladle on foundry goods for one kind, it is characterized in that: comprise frame and the material-receiving device being connected successively, pay-off and the cutoff device that are fixed in frame, described material-receiving device, pay-off and cutoff device are realized by cylinder and travel switch respectively and being connected material, rotate, the sequence of movement control of decline, feeding, compression, cut-out, dnockout and reset, described material-receiving device comprises crane, lift cylinder, gear rack type swing cylinder and rotary-tray, described crane is by the lifting fixed head that leads, lifting guiding intermediate plate and lifting base plate form, described lifting guiding fixed head, lifting guiding intermediate plate is connected and is integral elevating frame by four guide rods that run through with them from bottom to top with lifting base plate, described lift cylinder one end and lifting guiding fixed head are affixed, its other end and lifting guiding intermediate plate are affixed, described lifting guiding intermediate plate and four guide rods are slidably connected, described lifting guiding fixed head, lifting guiding intermediate plate is connected with housiung separator bolt respectively, on described lifting base plate, be connected with lifter plate, described lifter plate is connected with gear rack type swing cylinder and rotary-tray, described pay-off comprises base plate, promote cylinder after-poppet, promote cylinder fore-stock, promote cylinder, slide block, push pedal, sliding connection plate, guide rail, sliding cylinder, sliding cylinder support, described sliding cylinder is fixed in frame by sliding cylinder support, described guide rail is connected with frame, on described sliding cylinder, be connected with sliding connection plate, described sliding connection plate is affixed with promotion cylinder fore-stock, described promotion cylinder fore-stock and guide rail are affixed, between described promotion cylinder after-poppet and promotion cylinder fore-stock, be connected with promotion cylinder, on described promotion cylinder, be connected with push pedal, both sides, described base plate below are connected with slide block, described slide block and guide rail are slidably matched, described push pedal follower head is affixed with promotion cylinder after-poppet one end.
2. the special purpose device of cast gate and cinder ladle on removal foundry goods according to claim 1, is characterized in that: described four guide rods are provided with wear-resisting guide pin bushing with running through in the circular hole of lifting guiding intermediate plate.
3. the special purpose device of cast gate and cinder ladle on removal foundry goods according to claim 1 and 2, it is characterized in that: described lift cylinder is fixedly connected with lifting guiding intermediate plate with lifting guiding fixed head, affixed by cylinder piston rod and lift cylinders connecting plate, described lift cylinders connecting plate and lifting base plate are affixed.
4. the special purpose device of cast gate and cinder ladle on removal foundry goods according to claim 3, is characterized in that: described promotion cylinder and sliding cylinder adopt Rodless cylinder.
5. the special purpose device of cast gate and cinder ladle on removal foundry goods according to claim 4, is characterized in that: on described base plate, be laterally connected with gib block along it.
6. the special purpose device of cast gate and cinder ladle on removal foundry goods according to claim 1, it is characterized in that: described cutoff device comprises compression cylinder fixed head, compression cylinder group, to positive column, on described compression cylinder fixed head, front is connected with pair of joint cinder ladle compression cylinder, described joint cinder ladle compression cylinder piston is connected with nipple orifice cinder ladle press strip, on described compression cylinder fixed head, rear is connected with a pair of cast gate compression cylinder, described cast gate compression cylinder piston is connected with cast gate press strip, the described compression cylinder fixed head left and right sides is connected with respectively cinder ladle compression cylinder, described cinder ladle compression cylinder piston is connected with both sides cinder ladle press strip, described compression cylinder fixed head bilateral symmetry is connected with positive column, described positive column side is connected with to compression cylinder, described compression cylinder piston is connected with compact heap, described compression cylinder fixed head is connected with frame top framework.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210408697.7A CN102873316B (en) | 2012-10-23 | 2012-10-23 | Special equipment used for removing sprues and cinder ladles on cast piece |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210408697.7A CN102873316B (en) | 2012-10-23 | 2012-10-23 | Special equipment used for removing sprues and cinder ladles on cast piece |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102873316A CN102873316A (en) | 2013-01-16 |
| CN102873316B true CN102873316B (en) | 2014-07-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210408697.7A Expired - Fee Related CN102873316B (en) | 2012-10-23 | 2012-10-23 | Special equipment used for removing sprues and cinder ladles on cast piece |
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| Country | Link |
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| CN (1) | CN102873316B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104096816B (en) * | 2014-08-05 | 2017-04-12 | 广州德珐麒自动化技术有限公司 | Multi-station hydraulic clamp die casting slag ladle removal machine and slag ladle removal method thereof |
| CN105772675B (en) * | 2016-05-11 | 2018-02-27 | 浙江工业大学 | A kind of general automatic slag ladle removing device of Die Casting and remove slag system |
| CN108637208A (en) * | 2018-07-05 | 2018-10-12 | 佛山市南海奔达模具有限公司 | A kind of cinder ladle cast gate of long casting automatically removes device |
| CN111570752B (en) * | 2019-12-10 | 2021-12-10 | 广东原点智能技术有限公司 | Material handle device is removed to cylinder body |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201979077U (en) * | 2011-02-28 | 2011-09-21 | 石家庄博思特非标设备制造有限公司 | Slewing mechanism for cutting piston blanks |
| CN102451900A (en) * | 2010-10-29 | 2012-05-16 | (株)裕元复合技术 | Automatic cutting and separating apparatus of die casting and automatic cutting and separating method of the same |
| CN202894297U (en) * | 2012-10-23 | 2013-04-24 | 天津市先达精密压铸有限公司 | Dedicated device capable of removing upper pouring gate and slag bag of casting |
-
2012
- 2012-10-23 CN CN201210408697.7A patent/CN102873316B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102451900A (en) * | 2010-10-29 | 2012-05-16 | (株)裕元复合技术 | Automatic cutting and separating apparatus of die casting and automatic cutting and separating method of the same |
| CN201979077U (en) * | 2011-02-28 | 2011-09-21 | 石家庄博思特非标设备制造有限公司 | Slewing mechanism for cutting piston blanks |
| CN202894297U (en) * | 2012-10-23 | 2013-04-24 | 天津市先达精密压铸有限公司 | Dedicated device capable of removing upper pouring gate and slag bag of casting |
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| Publication number | Publication date |
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| CN102873316A (en) | 2013-01-16 |
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Granted publication date: 20140730 Termination date: 20161023 |