CN105760625A - Servo press and mechanical press mixed line data management method - Google Patents
Servo press and mechanical press mixed line data management method Download PDFInfo
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- CN105760625A CN105760625A CN201610155209.4A CN201610155209A CN105760625A CN 105760625 A CN105760625 A CN 105760625A CN 201610155209 A CN201610155209 A CN 201610155209A CN 105760625 A CN105760625 A CN 105760625A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F30/00—Computer-aided design [CAD]
- G06F30/10—Geometric CAD
- G06F30/17—Mechanical parametric or variational design
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2119/00—Details relating to the type or aim of the analysis or the optimisation
- G06F2119/18—Manufacturability analysis or optimisation for manufacturability
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Abstract
The invention discloses a servo press and mechanical press mixed line data management method. The method comprises the following steps: S1, adding common parameters of a press to a recipe function of a touch screen; S2, saving process curve parameters of a servo press into a servo motion controller; S3, inputting a control script into the servo motion controller; S4, starting a PLC, collecting parameters of each controller, and shunting the common parameters and the process curve parameters to the touch screen and the servo motion controller to process; S5, recording the operation and generating a high-record document with the PLC. The method is low in cost; a plurality of different types of distributed controllers are utilized to synchronously process different types of data when synchronous and cross processing is conducted on a task under the control and guidance of a main CPU, and keep interaction with the main CPU at the same time, so that the main CPU dynamically controls the executed tasks. Therefore, the data processing amount of the main CPU is greatly decreased, and the global data processing speed and correctness are improved.
Description
Technical field
The present invention relates to automatic stamping line technical field, particularly to a kind of servo and punching machine blend data managing method.
Background technology
Original purely mechanic automatic stamping line, the die parameters of forcing press is relatively fewer, and the data field in using PLC stores, or uses the realization of the formula function of touch screen.But, servo is different with punching machine blend.The every mold of servo-pressing machine has different process operation curves, and every process curve is all made up of 3600 points, if these points store together with other die parameters, such data volume is just very big.If being stored the data field in these data PLC merely, taking the maintenance district of very big PLC, this just requires that higher CPU configures.When more mold exchange, during the data of reading and saving, the speed of service of PLC also can be affected;If stored with the formula of touch screen, formula function does not support so many variable storage yet.And when carrying out die change, substantial amounts of data place comprehends and takies a large amount of cpu resource, very easily causes mould exchanging data mistake, and extends mould replacing time.
Summary of the invention
For solving above-mentioned defect of the prior art, the invention provides a kind of servo and punching machine blend data managing method, by data effectively being classified, and corresponding handling process is set, thus realizing the shunting of data, improve the efficiency that data process.
For solving above-mentioned technical problem, the present invention program includes: servo and punching machine blend data managing method, it is characterised in that described method comprises the following steps:
Step S1: the General Parameters of forcing press is added touch screen formula function;
Step S2: the process curve parameter of servo-pressing machine is stored in servo motion controller;
Step S3: input controls script in servo motion controller;
Step S4: start PLC, gather the parameter of each controller, and General Parameters and process curve are diverted to touch screen and servo motion controller processes;
Step S5:PLC record operation also generates high record document.
Further, after step S4 completes, for the important parameter set in PLC in advance, PLC needs this parameter is verified.
Preferably, the touch screen in step S1 adopts MP377 touch screen.
Further, in step S2, the compiling form of servo-pressing machine process curve parameter is csv file form.
Preferably, the model of servo motion controller is D445.
Further, in step S2, the CF card that storage position is servo motion controller of servo-pressing machine process curve parameter.
The invention has the beneficial effects as follows: the method is with low cost, utilize multiple different types of distributed director, under the control of host CPU is drawn, when synchronization, one task of cross processing, to different types of data synchronization processing, keep mutual with host CPU simultaneously.By host CPU, performed task is dynamically controlled.So greatly reduce the data processing amount of host CPU, improve processing speed and the accuracy of global data simultaneously.
Accompanying drawing explanation
Fig. 1 is the flow chart of the inventive method.
Detailed description of the invention
Below in conjunction with accompanying drawing, specific embodiment of the invention is illustrated, it will be appreciated that enforcement example described herein is merely to illustrate and explains the present invention, is not intended to limit the present invention.
Servo and punching machine blend data managing method as shown in Figure 1 comprise the following steps:
Step S1: the General Parameters of forcing press is added touch screen formula function, write relevant touch screen uniform recipe design script, it is achieved the storage of servo-pressing machine General Parameters, reading, backup, recovery function, it is ensured that the portability of mold data, wherein, touch screen adopts MP377 touch screen.
Step S2: the process curve parameter of servo-pressing machine is stored in servo motion controller, coding in servo motion controller, realize the storage of process curve parameter, reading, backup, recovery function, ensure the portability of mold data, wherein, the compiling form of servo-pressing machine process curve parameter is csv file form;The model taking motion controller is D445;The CF card that storage position is servo motion controller of servo-pressing machine process curve parameter.
Step S3: input controls script in servo motion controller;
Step S4: start PLC, gather the parameter of each controller, and General Parameters and process curve are diverted to touch screen and servo motion controller processes;Master cpu is write the main line program of logic control, the process of the die parameters data of the different-format in other distributed directors (motion controller, MAC8, touch screen etc.) is controlled simultaneously.Corresponding formula is utilized to read complement mark and the checking routine of formulation data reading correctness, it is ensured that the controllability that parameter reads, it is prevented that because the device damage energy problem that parameter read error causes.Inspection by the isochronous of motion controller and the scan period of CPU, it is ensured that harmony when different controllers control press action respectively in die change process and order, it is prevented that action conflict.After step S4 completes, for the important parameter set in PLC in advance, PLC needs this parameter is verified.
Step S5:PLC record operation also generates high record document, and this record document at least includes operating time, command script source, execution process.
Should be understood that; the above-mentioned description for preferred embodiment is comparatively detailed; therefore the restriction to scope of patent protection of the present invention can not be thought; those of ordinary skill in the art is under the enlightenment of the present invention; under the ambit protected without departing from the claims in the present invention; can also making the various deformation such as replacement, simple combination, these each fall within protection scope of the present invention, and the scope that is claimed of the present invention should be as the criterion with claims.
Claims (6)
1. servo and punching machine blend data managing method, it is characterised in that described method comprises the following steps:
Step S1: the General Parameters of forcing press is added touch screen formula function;
Step S2: the process curve parameter of servo-pressing machine is stored in servo motion controller;
Step S3: input controls script in servo motion controller;
Step S4: start PLC, gather the parameter of each controller, and General Parameters and process curve are diverted to touch screen and servo motion controller processes;
Step S5:PLC record operation also generates high record document.
2. servo according to claim 1 and punching machine blend data managing method, it is characterised in that after step S4 completes, for the important parameter set in PLC in advance, PLC needs this parameter is verified.
3. servo according to claim 1 and 2 and punching machine blend data managing method, it is characterised in that the touch screen in step S1 adopts MP377 touch screen.
4. servo according to claim 1 and 2 and punching machine blend data managing method, it is characterised in that in step S2, the compiling form of servo-pressing machine process curve parameter is csv file form.
5. servo according to claim 1 and 2 and punching machine blend data managing method, it is characterised in that the model of servo motion controller is D445.
6. servo according to claim 1 and 2 and punching machine blend data managing method, it is characterised in that in step S2, the CF card that storage position is servo motion controller of servo-pressing machine process curve parameter.
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CN201610155209.4A CN105760625B (en) | 2016-03-18 | 2016-03-18 | Servo and punching machine blend data managing method |
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CN201610155209.4A CN105760625B (en) | 2016-03-18 | 2016-03-18 | Servo and punching machine blend data managing method |
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CN105760625A true CN105760625A (en) | 2016-07-13 |
CN105760625B CN105760625B (en) | 2017-07-25 |
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Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104731006A (en) * | 2015-01-13 | 2015-06-24 | 深圳城市节能环保科技有限公司 | Press machine control technology based on artificial intelligence |
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Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104731006A (en) * | 2015-01-13 | 2015-06-24 | 深圳城市节能环保科技有限公司 | Press machine control technology based on artificial intelligence |
Non-Patent Citations (3)
Title |
---|
史国亮: "1100KN伺服曲柄压力机控制系统研究", 《万方数据》 * |
窦磊,阚延慧,刘呐,吴玉渠: "触摸屏配方功能在大型压力机换模中的应用", 《锻压装备与制造技术》 * |
陈庆礼: "伺服压力机控制系统及数控编程的研究与实现", 《万方数据》 * |
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Inventor after: Zhang Zhigang Inventor after: Yang Guanhua Inventor after: Zhu Guangnan Inventor after: Wang Hengfa Inventor after: Huang Min Inventor before: Yang Guanhua Inventor before: Zhu Guangnan Inventor before: Wang Hengfa Inventor before: Huang Min |
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