CN105756320A - 户外地板及其制造方法 - Google Patents

户外地板及其制造方法 Download PDF

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Publication number
CN105756320A
CN105756320A CN201610070813.7A CN201610070813A CN105756320A CN 105756320 A CN105756320 A CN 105756320A CN 201610070813 A CN201610070813 A CN 201610070813A CN 105756320 A CN105756320 A CN 105756320A
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top layer
raw material
outdoor flooring
steel core
basic unit
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瞿学松
王俊
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SHANGHAI HAIXING PLASTIC INDUSTRY Co Ltd
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SHANGHAI HAIXING PLASTIC INDUSTRY Co Ltd
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Priority to CN201610070813.7A priority Critical patent/CN105756320A/zh
Priority to US15/089,555 priority patent/US9869099B2/en
Publication of CN105756320A publication Critical patent/CN105756320A/zh
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/02177—Floor elements for use at a specific location
    • E04F15/02183—Floor elements for use at a specific location for outdoor use, e.g. in decks, patios, terraces, verandas or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/15—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
    • B29C69/02—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore of moulding techniques only
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C11/00—Details of pavings
    • E01C11/16—Reinforcements
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C5/00—Pavings made of prefabricated single units
    • E01C5/22—Pavings made of prefabricated single units made of units composed of a mixture of materials covered by two or more of groups E01C5/008, E01C5/02 - E01C5/20 except embedded reinforcing materials
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/02038—Flooring or floor layers composed of a number of similar elements characterised by tongue and groove connections between neighbouring flooring elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/02172—Floor elements with an anti-skid main surface, other than with grooves
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/105—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials of organic plastics with or without reinforcements or filling materials
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/107—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Floor Finish (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)

Abstract

本发明公开了一种户外地板及其制造方法，户外地板包括金属芯部和基层，所述金属芯部置于基层内部，其防滑性能、抗压性能都较好，同时具有较小的膨胀系数。本发明主要作为建筑耗材使用在户外公共场所中，例如花园、凉亭、湖、海、度假村等。

Description

户外地板及其制造方法
技术领域
本发明涉及一种地板及其制造方法，具体的为一种户外地板及其制造方法，属于建筑耗材领域。
背景技术
目前，户外地板主要应用于花园、凉亭、湖、海、度假村等公共场所。由于户外地板长期暴露在阳光和雨水下、以及强烈的温差变化，所以户外地板须具有稳定性强、强耐腐、抗压性强等特点，解决了户外地板在特殊环境下的永久性及环保要求。目前户外地板主要有塑木户外地板、防腐木户外地板、炭化木户外地板和共挤型户外塑木地板等，但是上述地板的防滑性能、抗压性能并不理想，膨胀系数也较大。
发明内容
发明目的：本发明的目的是为了解决以上现有技术的不足，提供一种防滑效果好、抗压性能好且膨胀系数低的户外地板。
技术方案：本发明所述的户外地板，包括金属芯部、基层和表层，所述金属芯部置于基层内部，所述表层覆盖在基层上，所述表层的制备原料包括弹性体材料或者ASA中的任意一种。
为了进一步解决上述问题，所述金属芯部为平面结构或者横截面为锯齿状结构，金属芯部设有冲孔。
为了进一步解决上述问题，所述表层上设置夜光条纹，所述夜光条纹的制备原料包括夜光粉或者夜光粉和颜料的混合物。
为了进一步解决上述问题，所述基层的制备原料包括塑料、填充剂和助剂。
为了进一步解决上述问题，所述塑料为PE、PVC或PS中任意一种。
为了进一步解决上述问题，所述弹性体材料包括软质PVC、橡胶、TPE或者TPU中任意一种或者几种混合物。
为了进一步解决上述问题，所述表层上设置压制花纹。
本发明的另一方面提供了一种制造户外地板的方法，包括以下步骤：
(1)制备金属芯部；
(2)分别配置基层原料和表层原料，并在表层原料中添加夜光粉；
(3)将上述两种原料分别利用混合机混合；
(4)将金属芯部放置在模具中，利用塑料挤出机将上述原料挤出，冷却成型；
(5)根据需要切割成合适的尺寸；
(6)利用压纹机在表层上压制花纹。
有益效果：本发明所述的户外地板利用弹性体材料制备的表层，摩擦系数较大，起到了很好的防滑效果；金属芯部的加入使得地板的抗压性能得到提高，同时膨胀系数也减小，几乎不会变形；夜光粉制备的花纹白天受到阳光的照射，存储热量，夜间发光，起到了指示所用。
附图说明
图1是本发明的第一种具体实施方式整体结构示意图；
图2是本发明的第二种具体实施方式整体结构示意图；
图3是本发明金属芯部的结构示意图。
具体实施方式
为了加深对本发明的理解，下面将结合实施例和附图对本发明作进一步详述，该实施例仅用于解释本发明，并不构成对本发明保护范围的限定。
参见图1和3，实施例1本发明公开了一种户外地板，包括金属芯部1和基层2，所述金属芯部1置于基层2内部。金属芯部1通常采用铁、铝或者合金等常用金属等材料制成，一般设置为平面结构，或者类似平面结构，其主要起到支撑作用，在本实施例中采用横截面为锯齿状结构。金属芯部1还可设置冲孔11。
上述基层2的制备原料包括塑料和助剂、填充剂，塑料为PE或者PVC、PS中一种，在本实施例中采用填充剂采用自木粉和碳酸钙的两种混合物，也可单独采用某一种物质，填充剂为目前塑料生产工艺中常用的助剂，例如润滑剂等，也是本领域的技术人员所熟知的。
为了进一步优化设计方案，在本实施例中还包括表层3，表层3覆盖在基层2上，可包覆整个基层2，也可只单独包覆基层2的一个面，在本实施例中只单独覆盖了基层2的上表面，表层3的制备原料主要包括弹性体材料或者ASA中任意一种，所述弹性体材料包括软质PVC、橡胶、TPE或者TPU中一种或者几种混合物，起到很好的防滑作用，在本实施例中采用主要采用软质PVC和橡胶制成。
为了进一步优化设计方案，表层3上设置夜光条纹5，其主要作用起到夜间标识的作用，夜光条纹5的制备原料主要为夜光粉，当然还可在夜光粉中添加颜料而制成混合物，颜料可采用荧光颜料，这样可以变化色彩，表层3上还可设置压制花纹，起到美观的作用。当然，夜光条纹5和压制花纹的形状并不受到限制，在本实施例中，所述夜光条纹5为设置在表层3两侧的线条。整个户外地板的侧面设置了连接凹槽。
实施例2户外地板
参见图2，本实施例与实施例1中的基本结构都是一样的，包括金属芯部1、基层2和表层3，唯一的差别在于表层3覆盖了基层的上面和侧面，同时基层2的侧部没有设置连接凹槽。
实施例3制造上述实施例1中户外地板的方法，包括以下步骤：
(1)制备金属芯部，使其横截面具有锯齿状结构，同时在金属芯部设置冲孔；
(2)分别利用PVC、助剂、碳酸钙和木粉的混合物配置基层原料，软质PVC和橡胶、配置表层原料，并在表层原料中添加夜光粉和荧光颜料；
(3)将上述两种原料分别利用混合机混合；
(4)将金属芯部放置在模具中，利用塑料挤出机将上述原料挤出，冷却成型；
(5)根据需要切割成合适的尺寸；
(6)利用压纹机在表层上压制花纹。
上述技术机、混合机以及压纹机都是本领域的常规使用机器，是本领域的技术人员所熟知的。
事实证明，上述实施例制备的户外地板经久耐用，防滑性能比一般户外地板大大提高，几乎没有变形，抗压性能也较一般共挤地板好。
以上所述仅为本发明的较佳实施例而已，并不用以限制本发明，凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (8)

1.一种户外地板，其特征在于：包括金属芯部、基层和表层，所述金属芯部置于基层内部，所述表层覆盖在基层上，所述表层的制备原料包括弹性体材料或者ASA中的任意一种。
2.根据权利要求1所述的户外地板，其特征在于：所述金属芯部为平面结构或者横截面为锯齿状结构，金属芯部设有冲孔。
3.根据权利要求1所述的户外地板，其特征在于：所述表层上设置夜光条纹，所述夜光条纹的制备原料包括夜光粉或者夜光粉和颜料的混合物。
4.根据权利要求1所述的户外地板，其特征在于：所述基层的制备原料包括塑料、填充剂和助剂。
5.根据权利要求4所述的户外地板，其特征在于：所述塑料为PE、PVC或PS中任意一种。
6.根据权利要求1所述的户外地板，其特征在于：所述弹性体材料包括软质PVC、橡胶、TPE或者TPU中任意一种或者几种混合物。
7.根据权利要求1所述的户外地板，其特征在于：所述表层上设置压制花纹。
8.一种制造如权利要求1所述的户外地板的方法，其特征在于：包括以下步骤：
(1)制备金属芯部；
(2)分别配置基层原料和表层原料，并在表层原料中添加夜光粉；
(3)将上述两种原料分别利用混合机混合；
(4)将金属芯部放置在模具中，利用塑料挤出机将上述原料挤出，冷却成型；
(5)根据需要切割成合适的尺寸；
(6)利用压纹机在表层上压制花纹。
CN201610070813.7A 2016-02-01 2016-02-01 户外地板及其制造方法 Pending CN105756320A (zh)

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CN201610070813.7A CN105756320A (zh) 2016-02-01 2016-02-01 户外地板及其制造方法
US15/089,555 US9869099B2 (en) 2016-02-01 2016-04-03 Outdoor flooring and manufacturing method thereof

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CN111231260A (zh) * 2020-03-30 2020-06-05 安徽森泰木塑科技地板有限公司 复合地板及其制备设备组
CN111910882A (zh) * 2020-09-10 2020-11-10 曹友国 一种复合式钢塑地板
WO2022052444A1 (zh) * 2020-09-10 2022-03-17 曹友国 一种内嵌金属板的复合地板
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CN115233930A (zh) * 2022-08-22 2022-10-25 广东启程新材料科技有限公司 一种新型pvc室内地板及其制备方法

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