CN105750257B - Rubber plug cleaning machine - Google Patents

Rubber plug cleaning machine Download PDF

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Publication number
CN105750257B
CN105750257B CN201610326466.XA CN201610326466A CN105750257B CN 105750257 B CN105750257 B CN 105750257B CN 201610326466 A CN201610326466 A CN 201610326466A CN 105750257 B CN105750257 B CN 105750257B
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CN
China
Prior art keywords
information
subsystem
field control
detection
control subsystem
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201610326466.XA
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Chinese (zh)
Other versions
CN105750257A (en
Inventor
钱昕
李洪群
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Suzhou Vocational Institute of Industrial Technology
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Suzhou Vocational Institute of Industrial Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suzhou Vocational Institute of Industrial Technology filed Critical Suzhou Vocational Institute of Industrial Technology
Priority to CN201610326466.XA priority Critical patent/CN105750257B/en
Publication of CN105750257A publication Critical patent/CN105750257A/en
Application granted granted Critical
Publication of CN105750257B publication Critical patent/CN105750257B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/08Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Cleaning By Liquid Or Steam (AREA)
  • Testing And Monitoring For Control Systems (AREA)

Abstract

The present invention provides a kind of rubber plug cleaning machines, including monitoring system;The monitoring system includes: detection subsystem, obtains detection information for detecting body, detection information includes the temperature information, pressure information, water level information, humidity information of cleaning case, the rotary speed information of transmission device and the valve group information of pipeline portions;Field control subsystem, the detection information for being obtained according to self-test subsystem judges the current operation status of body, and is controlled according to the control instruction of current operation status or response remote server body;Remote server is wirelessly connected with field control subsystem, obtains detection information by field control subsystem, sends control instruction to field control subsystem according to detection information or external input information;Display subsystem shows the detection information of current operation status, and/or detection subsystem.

Description

Rubber plug cleaning machine
Technical field
The present invention relates to a kind of rubber plug cleaning machines.
Background technique
Rubber plug cleaning experienced a very long process from earliest craft cleaning, automatic washing till now.
Initial people are since craft cleaning, because the understanding to rubber plug is very limited, and cleaned by hand without complexity Equipment only needs simple utensil, and due to easy to operate, people have affirmed his cleaning action to it.This method maintains very Long a period of time.But people's meaning is to the limitation cleaned by hand gradually, and energy consumption is big, and the operating time is long, and cleaning quality is unstable. Then, start to reform, be cleaned using churned mechanically method, its main feature is that;Equipment is simple, and cleaning quality is relatively steady It is fixed, reduce operative employee's labor intensity.But due to the characteristic of mechanical stirring cleaning, rubber plug cleaning degree is not high always.And it is of poor quality It is different also bigger.And the coke paid close attention to instantly is just become to improve cleaning efficiency to the effective monitoring of each structure of rubber plug cleaning machine Point.
And with the development of information technology, equipment is linked to be industrial network, is managed concentratedly, is automation, Informatization Development Trend.In pharmaceuticals industry, there are strict requirements in supervision department to the data of drug production process, it is necessary to put on record.Wherein to medicine The sterilizing of product container, packaging material has professional standard.Manufacturing enterprise needs to provide sterilising temp figure to every a batch of production Table, data, or data real-time online is transmitted to drug administration department database.
Existing equipment can only carry out the data record of short time mostly, and only provide and check and can not export in equipment, Unloading, all kinds of reports require manual entry and production, undoubtedly increase human cost and work complexity.
Summary of the invention
For the defects in the prior art, the object of the present invention is to provide a kind of rubber plug cleaning machines.
A kind of rubber plug cleaning machine provided according to the present invention, including body, the body further comprise charging basket, cleaning Case, transmission device and pipeline portions further include monitoring system;
The monitoring system includes display subsystem, detection subsystem, field control subsystem and remote server;
The detection subsystem obtains detection information for detecting the body, and the detection information includes the cleaning case Temperature information, pressure information, water level information, humidity information, the rotary speed information of the transmission device and the pipeline portions Valve group information;
The field control subsystem is used for according to the detection information judgement obtained from the detection subsystem The current operation status of body, and according to the current operation status or the control instruction of the response remote server to described Body is controlled, thus successively realize vacuum feed, spray slightly wash, purified water rinsing, flushing, after injection water fine purifiation, fine purifiation Sampling, silication, draining, flushing, steam sterilizing, vacuum drying, collet vacuum drying, atmospheric pressure is cooling, inverts the operation of discharging Row control;
The remote server and the field control subsystem are wirelessly connected, and are obtained by the field control subsystem The detection information sends control instruction to the field control subsystem according to the detection information or external input information;
The display subsystem shows the detection information of the current operation status and/or the detection subsystem Show.
As a kind of prioritization scheme, the remote server include: data transmit-receive circuit, memory, outside input circuit, Decision circuit;
The detection information obtained from the field control subsystem is transmitted to described deposit by the data transmit-receive circuit Reservoir, decision circuit and the display subsystem;
The decision circuit is true according to the detection information or the external input information obtained from the outside input circuit The fixed control instruction, and the control instruction is sent to the field control subsystem;
Outside input circuit response external input operation produces the external input information, and by the external input Information is sent to the decision circuit and the memory;
The memory is for storing the detection information and the external input information.
As a kind of prioritization scheme, the remote server further includes printing equipment;The outside input circuit is also used to Response external input operation produces the external input information, and the external input information is transmitted to the printing equipment, The printing equipment obtains data to be printed according to the external input information from the memory and is printed.
As a kind of prioritization scheme, the decision circuit is also used to according to the external input information from the memory Historical information is obtained, and the historical information is sent to the display subsystem, thus by the display subsystem to institute Historical information is stated to be shown;
The historical information includes historical temperature information and historical pressure information.
As a kind of prioritization scheme, the field control subsystem includes water pump, vacuum pump, controls to adjust valve group;It is described Water pump and vacuum pump are connected by the pipeline portions with the cleaning case, and the control and regulation valve group is set to the duct portion Divide the aperture for controlling the water pump, vacuum pump and cleaning case connector.
As a kind of prioritization scheme, the field control subsystem further includes data processing circuit and simulation input/output Circuit, the control terminal of the water pump, the control terminal of the vacuum pump, the control terminal for controlling to adjust valve group all pass through the mould Quasi- input/output circuitry is connected with the data processing circuit.
As a kind of prioritization scheme, the field control subsystem includes frequency converter;The field control subsystem passes through The frequency converter is connected with the water pump, vacuum pump respectively, to control the revolving speed of the water pump and vacuum pump.
Further include power supply circuit as a kind of prioritization scheme, the power supply circuit respectively with the body and monitoring system Connection power supply.
As a kind of prioritization scheme, the detection subsystem includes temperature transmitter, pressure transmitter, valve position signal sensing Device, close switch;
The temperature transmitter is used to obtain the temperature information of the cleaning case and is transmitted to field control System,
The pressure transmitter is used to obtain the pressure information of the cleaning case and is transmitted to field control System,
The valve position signal sensor is used to obtain the valve group information of the pipeline portions and is transmitted to the field control Subsystem,
One end of the cleaning case is equipped with discharge door, and the detection information includes the action message of discharge door, described close Switch is connected with the discharge door, and the close switch is for obtaining the action message of the discharge door and being transmitted to the scene Control subsystem.
As a kind of prioritization scheme, the display subsystem includes that the built-in industrial being set on the body is shown Device, and/or the industry control platform display being set on the remote server.
Compared with prior art, the present invention have it is following the utility model has the advantages that
Rubber plug cleaning machine provided by the invention realizes hand/automatic running process of rubber plug cleaning technique, and realizes number According to real-time acquisition, setting, historical record, the functions such as printing.Meanwhile remote server of the present invention is by being wirelessly connected scene Control subsystem is conducive to the centralized management and control to rubber plug cleaning machine to realize the long-range monitoring to the body course of work System.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, required use in being described below to embodiment Attached drawing be briefly described, it is therefore apparent that drawings in the following description are only some embodiments of the invention, for ability For field technique personnel, without creative efforts, it is also possible to obtain other drawings based on these drawings.It is attached In figure:
Fig. 1 is a kind of optional rubber plug cleaning machine structural schematic diagram.
Specific embodiment
Below in conjunction with attached drawing, the present invention is described in detail in a manner of specific embodiment.Following embodiment will be helpful to Those skilled in the art further understands the present invention, but the invention is not limited in any way.It should be pointed out that can be with Modification structurally and functionally is carried out using other embodiments, or to embodiment enumerated herein, without departing from this hair Bright scope and spirit.
In a kind of embodiment of rubber plug cleaning machine provided by the invention, as shown in Figure 1, include body, the body into One step includes charging basket, cleaning case, transmission device and pipeline portions, further includes monitoring system;
The monitoring system includes display subsystem, detection subsystem, field control subsystem and remote server;
The detection subsystem obtains detection information for detecting the body, and the detection information includes the cleaning case Temperature information, pressure information, water level information, humidity information, the rotary speed information of the transmission device and the pipeline portions Valve group information;
The field control subsystem is used for according to the detection information judgement obtained from the detection subsystem The current operation status of body, and according to the current operation status or the control instruction of the response remote server to described Body is controlled, thus successively realize vacuum feed, spray slightly wash, purified water rinsing, flushing, after injection water fine purifiation, fine purifiation Sampling, silication, draining, flushing, steam sterilizing, vacuum drying, collet vacuum drying, atmospheric pressure is cooling, inverts the operation of discharging Row control;
The remote server and the field control subsystem are wirelessly connected, and are obtained by the field control subsystem The detection information sends control instruction to the field control subsystem according to the detection information or external input information;
The display subsystem shows the detection information of the current operation status and/or the detection subsystem Show.
The process that the cleaning of rubber plug and sterilizing have a whole set of complicated, generally comprises: vacuum feed, spray slightly wash, purified water Rinsing, flushing, injection water fine purifiation, fine purifiation post-sampling, silication, draining, flushing, steam sterilizing, vacuum drying, collet vacuum are dry It is dry, atmospheric pressure is cooling, reversion discharging etc..In sterilization process, sterilising temp is generally arranged 121 DEG C, and sterilization time is arranged 30 points Clock.Sterilising temp and time want strict control, and observed temperature curve will meet production standard.
Original equipment can only record one week historical data (temperature and pressure), and data cannot export, unloading.
Barrel in rubber plug cleaning machine is provided with rubber plug to be cleaned, and transmission device links the charging basket in cleaning case It is rotated in cleaning solution, to realize the flow operations such as the injection water fine purifiation of rubber plug.Rubber plug cleaning machine leads to control piper part Steam, cleaning solution or fresh air air-flow disengaging, come the change of the parameters such as undertaking and the temperature, pressure of realizing each process.
And through the invention provided by scheme, the bodies of 3 rubber plug cleaning machines with same remote server by connecting It can be achieved after connecing networking:
(1) being realized by configuration (while can also generate electricity to the real-time temperature control situation diagrammatic form of each equipment in PC machine Subdocument) it is monitored;Temperature-time curve, 1 degree of minimum division value.
(2) temperature control curve and pressure data can be recorded and be stored, and maximum storage time is 25 days;
(3) temperature control curve of the arbitrary period in 25 days arbitrarily can be retrieved for examination and be printed at any time;
(4) the temperature control curve picture of every equipment is respectively independent, and can switch over when to be checked.
As one embodiment, the remote server includes: data transmit-receive circuit, memory, outside input circuit, sentences Certainly circuit;
The detection information obtained from the field control subsystem is transmitted to described deposit by the data transmit-receive circuit Reservoir, decision circuit and the display subsystem;
The decision circuit is true according to the detection information or the external input information obtained from the outside input circuit The fixed control instruction, and the control instruction is sent to the field control subsystem;
Outside input circuit response external input operation produces the external input information, and by the external input Information is sent to the decision circuit and the memory;
The memory is for storing the detection information and the external input information.The decision circuit is set in Operational data standard detection information is judged, when data beyond critical field or abnormal failure number occur in detection information According to when control the operational data in body and sending the control instruction to the field control subsystem and be maintained at normal In the range of, prevent failure damage housing construction.
As one embodiment, the remote server further includes printing equipment;The outside input circuit is also used to ring It answers external input operation to produce the external input information, and the external input information is transmitted to the printing equipment, institute It states printing equipment data to be printed is obtained from the memory according to the external input information and printed.It is described to be printed Data include the detection information and/or the control instruction.It can be rapidly by needed for by printing equipment in the present embodiment Data-printing comes out and forms corresponding report, a large amount of historical data is stored in memory, staff only needs distally Server, which inputs the external input information, can obtain such as historical temperature information list, historical pressure information list type list Lattice can preset printing format to obtain the information report of required format.The present embodiment greatly facilitates work The data of personnel acquire and report generation, improve work efficiency.
As one embodiment, the decision circuit is also used to be obtained from the memory according to the external input information Historical information is taken, and the historical information is sent to the display subsystem, thus by the display subsystem to described Historical information is shown;
The historical information includes historical temperature information and historical pressure information.Historical information can also be the valve of pipeline Aperture historical information, pump working historical information, vacuum pump duty history information etc., the invention is not limited thereto.
As one embodiment, the field control subsystem includes water pump, vacuum pump, controls to adjust valve group;The water Pump and vacuum pump are connected by the pipeline portions with the cleaning case, and the control and regulation valve group is set to the pipeline portions To control the aperture of the water pump, vacuum pump and cleaning case connector.Control and regulation valve group described in the present embodiment includes passing through The electric signal control that solenoid valve is realized, and/or manually control.And the valve group information of the control and regulation valve group manually controlled will also lead to It crosses valve position signal sensor transmissions to field control subsystem and carries out summary record.Valve group information has included at least the aperture of valve Record.Each valve has corresponding number in the present embodiment, is carried out by the setting to each number valve to each valve Centralized control.
As one embodiment, the field control subsystem further includes data processing circuit and simulation input/output electricity Road, the control terminal of the water pump, the control terminal of the vacuum pump, the control terminal for controlling to adjust valve group all pass through the simulation Input/output circuitry is connected with the data processing circuit.
As one embodiment, the field control subsystem includes frequency converter;The field control subsystem passes through institute It states frequency converter to be connected with the water pump, vacuum pump respectively, to control the revolving speed of the water pump and vacuum pump.The frequency converter is also It is connected with transmission device, the field control subsystem is controlled by the revolving speed of transmission device described in the Frequency Converter Control The revolving speed of the barrel.
It as one embodiment, further include power supply circuit, the power supply circuit connects with the body and monitoring system respectively Connect power supply.Power supply circuit can be the external power supply being electrically connected with city in the present embodiment, be also possible to built-in power supply such as battery. As one embodiment, the power supply circuit includes solar electric power supply system and/or city's electrical connection system.
As one embodiment, the detection subsystem includes temperature transmitter, pressure transmitter, valve position signal sensing Device, close switch;
The temperature transmitter is used to obtain the temperature information of the cleaning case and is transmitted to field control System,
The pressure transmitter is used to obtain the pressure information of the cleaning case and is transmitted to field control System,
The valve position signal sensor is used to obtain the valve group information of the pipeline portions and is transmitted to the field control Subsystem,
One end of the cleaning case is equipped with discharge door, and the detection information includes the action message of discharge door, described close Switch is connected with the discharge door, and the close switch is for obtaining the action message of the discharge door and being transmitted to the scene Control subsystem.
As one embodiment, the display subsystem includes the built-in industrial display being set on the body, And/or it is set to the industry control platform display on the remote server.
Rubber plug cleaning machine provided by the invention realizes hand/automatic running process of rubber plug cleaning technique, and realizes number According to real-time acquisition, setting, historical record, the functions such as printing.Meanwhile remote server of the present invention is by being wirelessly connected scene Control subsystem is conducive to the centralized management and control to rubber plug cleaning machine to realize the long-range monitoring to the body course of work System.
The foregoing is merely presently preferred embodiments of the present invention, and those skilled in the art know, is not departing from essence of the invention In the case where mind and range, various changes or equivalent replacement can be carried out to these features and embodiment.In addition, of the invention Under introduction, it can modify to these features and embodiment to adapt to particular situation and material without departing from of the invention Spirit and scope.Therefore, the present invention is not limited to the particular embodiment disclosed, and the right of fallen with the application is wanted The embodiment in range is asked to belong to protection scope of the present invention.

Claims (6)

1. a kind of rubber plug cleaning machine, including body, the body further comprises charging basket, cleaning case, transmission device and duct portion Point, which is characterized in that it further include monitoring system;
The monitoring system includes display subsystem, detection subsystem, field control subsystem and remote server;
The detection subsystem obtains detection information for detecting the body, and the detection information includes the temperature of the cleaning case Spend information, pressure information, water level information, humidity information, the valve group of the rotary speed information of the transmission device and the pipeline portions Information;
The field control subsystem is used to judge the body according to the detection information obtained from the detection subsystem Current operation status, and according to the current operation status or the control instruction of the response remote server to the body Controlled, thus successively realize vacuum feed, spray slightly wash, purified water rinsing, flushing, injection water fine purifiation, fine purifiation post-sampling, Silication, draining, flushing, steam sterilizing, vacuum drying, collet vacuum drying, atmospheric pressure is cooling, the operation stream of reversion discharging is program-controlled System;
The remote server and the field control subsystem are wirelessly connected, by described in field control subsystem acquisition Detection information sends control instruction to the field control subsystem according to the detection information or external input information;
The display subsystem shows the detection information of the current operation status and/or the detection subsystem;
The charging basket is provided with rubber plug to be cleaned, and the transmission device linkage charging basket makes it in the cleaning case It is rotated in cleaning solution;
The field control subsystem includes water pump, vacuum pump, controls to adjust valve group;The water pump and vacuum pump pass through the pipe Road part is connected with the cleaning case, and the control and regulation valve group is set to the pipeline portions to control the water pump, true The aperture of sky pump and cleaning case connector;
The field control subsystem further includes data processing circuit and simulation input/output circuit, the control terminal of the water pump, The control terminal of the vacuum pump, it is described control to adjust valve group control terminal all by the simulation input/output circuit with it is described Data processing circuit is connected;
The field control subsystem includes frequency converter;The field control subsystem by the frequency converter respectively with the water Pump, vacuum pump are connected, to control the revolving speed of the water pump and vacuum pump;
The detection subsystem includes temperature transmitter, pressure transmitter, valve position signal sensor, close switch;
The temperature transmitter is used to obtain the temperature information of the cleaning case and is transmitted to the field control subsystem,
The pressure transmitter is used to obtain the pressure information of the cleaning case and is transmitted to the field control subsystem,
The valve position signal sensor is used to obtain the valve group information of the pipeline portions and is transmitted to the field control subsystem System,
One end of the cleaning case is equipped with discharge door, and the detection information includes the action message of discharge door, described close to switch It is connected with the discharge door, the close switch is for obtaining the action message of the discharge door and being transmitted to the field control Subsystem.
2. a kind of rubber plug cleaning machine according to claim 1, which is characterized in that the remote server includes: that data are received Power Generation Road, memory, outside input circuit, decision circuit;
The data transmit-receive circuit by the detection information obtained from the field control subsystem be transmitted to the memory, Decision circuit and the display subsystem;
The decision circuit determines institute according to the detection information or from the external input information that the outside input circuit obtains Control instruction is stated, and the control instruction is sent to the field control subsystem;
Outside input circuit response external input operation produces the external input information, and by the external input information It is sent to the decision circuit and the memory;
The memory is for storing the detection information and the external input information.
3. a kind of rubber plug cleaning machine according to claim 2, which is characterized in that the remote server further includes printing dress It sets;The outside input circuit is also used to response external input operation and produces the external input information, and the outside is defeated Enter information and be transmitted to the printing equipment, the printing equipment obtained from the memory according to the external input information to Print data is printed.
4. a kind of rubber plug cleaning machine according to claim 2, which is characterized in that the decision circuit is also used to according to External input information obtains historical information from the memory, and the historical information is sent to the display subsystem, To be shown by the display subsystem to the historical information;
The historical information includes historical temperature information and historical pressure information.
5. a kind of rubber plug cleaning machine according to claim 1, which is characterized in that it further include power supply circuit, the power supply electricity Road connect power supply with the body and monitoring system respectively.
6. a kind of rubber plug cleaning machine according to claim 1, which is characterized in that the display subsystem includes being set to institute The built-in industrial display on body is stated, and/or the industry control platform display being set on the remote server.
CN201610326466.XA 2016-05-17 2016-05-17 Rubber plug cleaning machine Expired - Fee Related CN105750257B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610326466.XA CN105750257B (en) 2016-05-17 2016-05-17 Rubber plug cleaning machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610326466.XA CN105750257B (en) 2016-05-17 2016-05-17 Rubber plug cleaning machine

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Publication Number Publication Date
CN105750257A CN105750257A (en) 2016-07-13
CN105750257B true CN105750257B (en) 2019-03-08

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109394121B (en) * 2018-12-06 2020-06-02 赵师华 Continuous cleaning equipment management and control mechanism
CN113828581B (en) * 2021-09-23 2022-07-29 南京维钢机械科技有限公司 Rubber plug cleaning, drying and sterilizing integrated machine

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1259520C (en) * 2002-10-09 2006-06-14 蓝星清洗工程有限公司 Movable full-automatic chemical cleaning equipment and cleaning method thereof
CN202735784U (en) * 2012-01-05 2013-02-13 夏树行 Automated monitoring device and system of washing machine
CN105573259A (en) * 2014-10-08 2016-05-11 西安扩力机电科技有限公司 Wireless remote monitoring method for hopper cleaners
CN104889094A (en) * 2015-05-11 2015-09-09 成都中牧生物药业有限公司 Full-automatic rubber plug cleaning equipment
CN206104426U (en) * 2016-05-17 2017-04-19 苏州工业职业技术学院 Rubber plug cleaning machine

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