CN105750257A - Rubber plug cleaning machine - Google Patents
Rubber plug cleaning machine Download PDFInfo
- Publication number
- CN105750257A CN105750257A CN201610326466.XA CN201610326466A CN105750257A CN 105750257 A CN105750257 A CN 105750257A CN 201610326466 A CN201610326466 A CN 201610326466A CN 105750257 A CN105750257 A CN 105750257A
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- information
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- field control
- control subsystem
- rubber plug
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Testing And Monitoring For Control Systems (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention provides a rubber plug cleaning machine, which comprises a monitoring system; the monitoring system includes: the detection subsystem is used for detecting the machine body to obtain detection information, wherein the detection information comprises temperature information, pressure information, water level information and humidity information of the cleaning box, rotating speed information of the transmission device and valve group information of the pipeline part; the field control subsystem is used for judging the current operating state of the machine body according to the detection information acquired by the self-detection subsystem and controlling the machine body according to the current operating state or a control instruction responding to a remote server; the remote server is wirelessly connected with the field control subsystem, acquires detection information through the field control subsystem, and sends a control instruction to the field control subsystem according to the detection information or external input information; and the display subsystem displays the current operation state and/or the detection information of the monitoring subsystem.
Description
Technical field
The present invention relates to a kind of rubber plug cleaning machine.
Background technology
Rubber plug cleaning cleans from craft the earliest, and automatic washing till now experienced by a very long process.
Initial people are from manual cleaning, because the understanding of plug is very limited, and manual clean without complicated equipment, only need simple utensil, and due to simple to operate, it has been affirmed his cleaning action by people.This method maintains a very long time.But people look like to the manual limitation cleaned gradually, and power consumption is big, and the operating time is long, and cleaning quality is unstable.Then, start innovation, use churned mechanically method to be carried out, be characterized in;Equipment is simple, and cleaning quality is relatively stable, reduces operative employee's labor intensity.But due to the characteristic that mechanical agitation is cleaned, rubber plug cleaning degree is not high all the time.And mass discrepancy is also relatively larger.And the effective monitoring of each structure of rubber plug cleaning machine is just become, thus improving cleaning efficiency, the focus instantly paid close attention to.
And along with the development of information technology, equipment being linked to be industrial network, centralized management, is the trend of automatization, Informatization Development.In pharmaceuticals industry, the data of drug production process are had strict requirement by supervision department, it is necessary to put on record.Wherein the sterilizing of drug container, packaging material there is industry standard.Manufacturing enterprise needs the production to each batch to provide sterilising temp chart, data, or data real-time online is sent to medicine prison division data storehouse.
Existing equipment can only carry out the data record of short time mostly, and provide only equipment is checked and cannot derive, unloading, all kinds of forms are required for manual entry and making, add human cost and work complexity undoubtedly.
Summary of the invention
For defect of the prior art, it is an object of the invention to provide a kind of rubber plug cleaning machine.
According to a kind of rubber plug cleaning machine provided by the invention, including body, described body farther includes charging basket, cleaning case, actuating device and pipeline portions, also includes monitoring system;
Described monitoring system includes display subsystem, detection subsystem, field control subsystem and remote server;
Described detection subsystem is used for detecting described body and obtains detection information, and described detection information includes the valve group information of the temperature information of described cleaning case, pressure information, water level information, humidity information, the rotary speed information of described actuating device, and described pipeline portions;
Described field control subsystem for judging the current operation status of described body according to the described detection information obtained from described detection subsystem, and according to described current operation status or respond the control instruction of described remote server described body is controlled, thus realize vacuum feed successively, spray is slightly washed, purified water rinsing, flushings, injection water fine purifiation, fine purifiation post-sampling, silication, draining, flushing, steam sterilization, vacuum drying, chuck vacuum drying, atmospheric pressure cooling, discharging of reversing operating process control;
Described remote server and described field control subsystem wireless connections, obtain described detection information by described field control subsystem, sends control instruction according to described detection information or external input information to described field control subsystem;
Described display subsystem is to described current operation status, and/or the detection information of described monitoring subsystem displays.
As a kind of prioritization scheme, described remote server includes: data transmit-receive circuit, memorizer, outside input circuit, decision circuit;
The transmission of described detection information extremely described memorizer, decision circuit and the described display subsystem that described data transmit-receive circuit will obtain from described field control subsystem;
Described decision circuit determines described control instruction according to described detection information or the external input information that obtains from described outside input circuit, and described control instruction is sent to described field control subsystem;
Described outside input circuit response external input operation produces described external input information, and sends described external input information to described decision circuit and described memorizer;
Described memorizer is used for storing described detection information and described external input information.
As a kind of prioritization scheme, described remote server also includes printing equipment;Described outside input circuit is additionally operable to response external input operation and produces described external input information, and by the transmission of described external input information to described printing equipment, described printing equipment obtains data to be printed from described memorizer according to described external input information and prints.
As a kind of prioritization scheme, described decision circuit is additionally operable to obtain historical information from described memorizer according to described external input information, and described historical information is sent to described display subsystem, thereby through described display subsystem, described historical information is displayed;
Described historical information includes historical temperature information and historical pressure information.
As a kind of prioritization scheme, described field control subsystem includes water pump, vacuum pump, control and regulation valve group;Described water pump is connected with described cleaning case by described pipeline portions with vacuum pump, and described control and regulation valve group is arranged at described pipeline portions thus controlling the aperture of described water pump, vacuum pump and cleaning case connector.
As a kind of prioritization scheme, described field control subsystem also include data processing circuit and simulation input/output circuitry, described water pump control end, described vacuum pump control end, described control and regulation valve group control end be all connected with described data processing circuit by described simulation input/output circuitry.
As a kind of prioritization scheme, described field control subsystem includes converter;Described field control subsystem is connected with described water pump, vacuum pump respectively by described converter, thus controlling the rotating speed of described water pump and vacuum pump.
As a kind of prioritization scheme, also including power supply circuits, described power supply circuits are connected power supply with described body and monitoring system respectively.
As a kind of prioritization scheme, described detection subsystem includes temperature transmitter, pressure transmitter, valve position signal sensor, proximity switch;
Described temperature transmitter is used for obtaining the described temperature information of described cleaning case and transmitting to described field control subsystem,
Described pressure transmitter is used for obtaining the described pressure information of described cleaning case and transmitting to described field control subsystem,
Described valve position signal sensor is used for obtaining the valve group information of described pipeline portions and transmitting to described field control subsystem,
One end of described cleaning case is provided with discharge door, and described detection information includes the action message of discharge door, and described proximity switch is connected with described discharge door, and described proximity switch is for obtaining the action message of described discharge door and transmitting to described field control subsystem.
As a kind of prioritization scheme, described display subsystem includes the built-in industrial display being arranged on described body, and/or is arranged at the industry control platform display on described remote server.
Compared with prior art, the present invention has following beneficial effect:
Rubber plug cleaning machine provided by the invention achieves the hands/automatic operational process of rubber plug cleaning technique, and achieves the functions such as the Real-time Collection of data, setting, historical record, printing.Meanwhile, remote server of the present invention thus realizing the long-range monitoring to body work process, is conducive to the centralized management to rubber plug cleaning machine and control by wireless connections field control subsystem.
Accompanying drawing explanation
In order to be illustrated more clearly that the technical scheme of the embodiment of the present invention, below the accompanying drawing used required during embodiment is described is briefly described, obviously, accompanying drawing in the following describes is only some embodiments of the present invention, for those skilled in the art, under the premise not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.In accompanying drawing:
Fig. 1 is optional a kind of rubber plug cleaning machine structural representation.
Detailed description of the invention
Below in conjunction with accompanying drawing, in the way of specific embodiment, the present invention is described in detail.Following example will assist in those skilled in the art and are further appreciated by the present invention, but do not limit the present invention in any form.It should be pointed out that, other embodiment can also be used, or the embodiment enumerated herein is carried out amendment structurally and functionally, without departing from the scope of the present invention and essence.
In the embodiment of a kind of rubber plug cleaning machine provided by the invention, as it is shown in figure 1, include body, described body farther includes charging basket, cleaning case, actuating device and pipeline portions, also includes monitoring system;
Described monitoring system includes display subsystem, detection subsystem, field control subsystem and remote server;
Described detection subsystem is used for detecting described body and obtains detection information, and described detection information includes the valve group information of the temperature information of described cleaning case, pressure information, water level information, humidity information, the rotary speed information of described actuating device, and described pipeline portions;
Described field control subsystem for judging the current operation status of described body according to the described detection information obtained from described detection subsystem, and according to described current operation status or respond the control instruction of described remote server described body is controlled, thus realize vacuum feed successively, spray is slightly washed, purified water rinsing, flushings, injection water fine purifiation, fine purifiation post-sampling, silication, draining, flushing, steam sterilization, vacuum drying, chuck vacuum drying, atmospheric pressure cooling, discharging of reversing operating process control;
Described remote server and described field control subsystem wireless connections, obtain described detection information by described field control subsystem, sends control instruction according to described detection information or external input information to described field control subsystem;
Described display subsystem is to described current operation status, and/or the detection information of described monitoring subsystem displays.
The cleaning of plug and sterilizing have the process of a whole set of complexity, generally comprise: vacuum feed, spray are slightly washed, purified water rinsing, flushings, injection water fine purifiation, fine purifiation post-sampling, silication, draining, flushing, steam sterilization, vacuum drying, chuck vacuum drying, atmospheric pressure cool down, discharging etc. of reversing.In sterilization process, sterilising temp generally arranges 121 DEG C, and sterilization time arranges 30 minutes.Sterilising temp and time strictly to control, and observed temperature curve to meet production standard.
Original equipment can only record the historical data (temperature and pressure) of a week, and data can not derive, unloading.
Barrel in rubber plug cleaning machine built with plug to be cleaned, rotates in actuating device linkage described charging basket cleanout fluid in cleaning case, thus realizing the flow operations such as injection water fine purifiation of plug.Rubber plug cleaning machine leads to the turnover of the steam of control piper part, cleanout fluid or new pathogenic wind stream, realizes undertaking and the isoparametric change of temperature, pressure of each flow process.
And by scheme provided by the present invention, the body of 3 rubber plug cleaning machines is by realizing after being connected networking with same remote server:
(1) realize at PC, the real-time temperature control situation diagrammatic form (simultaneously also can generate electronic document) of each equipment being monitored by configuration;Temperature-time curve, minimum division value 1 degree.
(2) temperature control curve and pressure data can record and store, and maximum storage time is 25 days;
(3) temperature control curve of the arbitrary period in 25 days can arbitrarily be retrieved for examination at any time and be printed;
(4) the temperature control curve picture of every equipment is each independent, and can switch over when to check.
As a kind of embodiment, described remote server includes: data transmit-receive circuit, memorizer, outside input circuit, decision circuit;
The transmission of described detection information extremely described memorizer, decision circuit and the described display subsystem that described data transmit-receive circuit will obtain from described field control subsystem;
Described decision circuit determines described control instruction according to described detection information or the external input information that obtains from described outside input circuit, and described control instruction is sent to described field control subsystem;
Described outside input circuit response external input operation produces described external input information, and sends described external input information to described decision circuit and described memorizer;
Described memorizer is used for storing described detection information and described external input information.Described decision circuit according in the operational data standard that sets detection information is judged, the operational data controlling in body by sending described control instruction to described field control subsystem when exceeding critical field or abnormal failure data occur when data in detection information is maintained in normal scope, it is prevented that break down damage housing construction.
As a kind of embodiment, described remote server also includes printing equipment;Described outside input circuit is additionally operable to response external input operation and produces described external input information, and by the transmission of described external input information to described printing equipment, described printing equipment obtains data to be printed from described memorizer according to described external input information and prints.Described data to be printed include described detection information and/or described control instruction.Desired data can be printed the corresponding form of formation by printing equipment by the present embodiment rapidly, memorizer stores substantial amounts of historical data, staff simply need to the remote server described external input information of input and can obtain such as Print Forms such as historical temperature information list, historical pressure information lists, it is possible to preset printing format thus obtaining the information report of required form.The present embodiment is very easy to data acquisition and the report generation of staff, improves work efficiency.
As a kind of embodiment, described decision circuit is additionally operable to obtain historical information from described memorizer according to described external input information, and described historical information is sent to described display subsystem, thereby through described display subsystem, described historical information is displayed;
Described historical information includes historical temperature information and historical pressure information.Historical information can also is that the valve opening historical information of pipeline, pump working historical information, vacuum pump duty history information etc., the invention is not restricted to this.
As a kind of embodiment, described field control subsystem includes water pump, vacuum pump, control and regulation valve group;Described water pump is connected with described cleaning case by described pipeline portions with vacuum pump, and described control and regulation valve group is arranged at described pipeline portions thus controlling the aperture of described water pump, vacuum pump and cleaning case connector.The signal of telecommunication control that valve group includes being realized and/or Non-follow control is controlled to adjust by electromagnetic valve described in the present embodiment.And the valve group information of the control and regulation valve group of Non-follow control also will carry out summary record by valve position signal sensor transmissions to field control subsystem.Valve group information at least includes the aperture record of valve.In the present embodiment, each valve has corresponding numbering, by the setting of each numbering valve is carried out centralized Control to each valve.
As a kind of embodiment, described field control subsystem also include data processing circuit and simulation input/output circuitry, described water pump control end, described vacuum pump control end, described control and regulation valve group control end be all connected with described data processing circuit by described simulation input/output circuitry.
As a kind of embodiment, described field control subsystem includes converter;Described field control subsystem is connected with described water pump, vacuum pump respectively by described converter, thus controlling the rotating speed of described water pump and vacuum pump.Described converter is also connected with actuating device, described field control subsystem by the rotating speed of actuating device described in described Frequency Converter Control thus controlling the rotating speed of described barrel.
As a kind of embodiment, also including power supply circuits, described power supply circuits are connected power supply with described body and monitoring system respectively.In the present embodiment, power supply circuits can the external power supply that is electrically connected of Shi Yu city, it is also possible to be built-in power supply such as battery.As a kind of embodiment, described power supply circuits include solar electric power supply system and/or city's electrical connection system.
As a kind of embodiment, described detection subsystem includes temperature transmitter, pressure transmitter, valve position signal sensor, proximity switch;
Described temperature transmitter is used for obtaining the described temperature information of described cleaning case and transmitting to described field control subsystem,
Described pressure transmitter is used for obtaining the described pressure information of described cleaning case and transmitting to described field control subsystem,
Described valve position signal sensor is used for obtaining the valve group information of described pipeline portions and transmitting to described field control subsystem,
One end of described cleaning case is provided with discharge door, and described detection information includes the action message of discharge door, and described proximity switch is connected with described discharge door, and described proximity switch is for obtaining the action message of described discharge door and transmitting to described field control subsystem.
As a kind of embodiment, described display subsystem includes the built-in industrial display being arranged on described body, and/or is arranged at the industry control platform display on described remote server.
Rubber plug cleaning machine provided by the invention achieves the hands/automatic operational process of rubber plug cleaning technique, and achieves the functions such as the Real-time Collection of data, setting, historical record, printing.Meanwhile, remote server of the present invention thus realizing the long-range monitoring to body work process, is conducive to the centralized management to rubber plug cleaning machine and control by wireless connections field control subsystem.
The foregoing is only presently preferred embodiments of the present invention, those skilled in the art know, without departing from the spirit and scope of the present invention, it is possible to these features and embodiment carry out various change or equivalent replacement.It addition, under the teachings of the present invention, it is possible to modify these features and embodiment to adapt to concrete situation and material without departing from the spirit and scope of the present invention.Therefore, the present invention is not limited to the particular embodiment disclosed, and the embodiment within the scope of fallen with claims hereof broadly falls into protection scope of the present invention.
Claims (10)
1. a rubber plug cleaning machine, including body, described body farther includes charging basket, cleaning case, actuating device and pipeline portions, it is characterised in that also include monitoring system;
Described monitoring system includes display subsystem, detection subsystem, field control subsystem and remote server;
Described detection subsystem is used for detecting described body and obtains detection information, and described detection information includes the valve group information of the temperature information of described cleaning case, pressure information, water level information, humidity information, the rotary speed information of described actuating device, and described pipeline portions;
Described field control subsystem for judging the current operation status of described body according to the described detection information obtained from described detection subsystem, and according to described current operation status or respond the control instruction of described remote server described body is controlled, thus realize vacuum feed successively, spray is slightly washed, purified water rinsing, flushings, injection water fine purifiation, fine purifiation post-sampling, silication, draining, flushing, steam sterilization, vacuum drying, chuck vacuum drying, atmospheric pressure cooling, discharging of reversing operating process control;
Described remote server and described field control subsystem wireless connections, obtain described detection information by described field control subsystem, sends control instruction according to described detection information or external input information to described field control subsystem;
Described display subsystem is to described current operation status, and/or the detection information of described monitoring subsystem displays.
2. a kind of rubber plug cleaning machine according to claim 1, it is characterised in that described remote server includes: data transmit-receive circuit, memorizer, outside input circuit, decision circuit;
The transmission of described detection information extremely described memorizer, decision circuit and the described display subsystem that described data transmit-receive circuit will obtain from described field control subsystem;
Described decision circuit determines described control instruction according to described detection information or the external input information that obtains from described outside input circuit, and described control instruction is sent to described field control subsystem;
Described outside input circuit response external input operation produces described external input information, and sends described external input information to described decision circuit and described memorizer;
Described memorizer is used for storing described detection information and described external input information.
3. a kind of rubber plug cleaning machine according to claim 2, it is characterised in that described remote server also includes printing equipment;Described outside input circuit is additionally operable to response external input operation and produces described external input information, and by the transmission of described external input information to described printing equipment, described printing equipment obtains data to be printed from described memorizer according to described external input information and prints.
4. a kind of rubber plug cleaning machine according to claim 2, it is characterized in that, described decision circuit is additionally operable to obtain historical information from described memorizer according to described external input information, and described historical information is sent to described display subsystem, thereby through described display subsystem, described historical information is displayed;
Described historical information includes historical temperature information and historical pressure information.
5. a kind of rubber plug cleaning machine according to claim 1, it is characterised in that described field control subsystem includes water pump, vacuum pump, control and regulation valve group;Described water pump is connected with described cleaning case by described pipeline portions with vacuum pump, and described control and regulation valve group is arranged at described pipeline portions thus controlling the aperture of described water pump, vacuum pump and cleaning case connector.
6. a kind of rubber plug cleaning machine according to claim 5, it is characterized in that, described field control subsystem also include data processing circuit and simulation input/output circuitry, described water pump control end, described vacuum pump control end, described control and regulation valve group control end be all connected with described data processing circuit by described simulation input/output circuitry.
7. a kind of rubber plug cleaning machine according to claim 5, it is characterised in that described field control subsystem includes converter;Described field control subsystem is connected with described water pump, vacuum pump respectively by described converter, thus controlling the rotating speed of described water pump and vacuum pump.
8. a kind of rubber plug cleaning machine according to claim 1, it is characterised in that also include power supply circuits, described power supply circuits are connected power supply with described body and monitoring system respectively.
9. a kind of rubber plug cleaning machine according to claim 1, it is characterised in that described detection subsystem includes temperature transmitter, pressure transmitter, valve position signal sensor, proximity switch;
Described temperature transmitter is used for obtaining the described temperature information of described cleaning case and transmitting to described field control subsystem,
Described pressure transmitter is used for obtaining the described pressure information of described cleaning case and transmitting to described field control subsystem,
Described valve position signal sensor is used for obtaining the valve group information of described pipeline portions and transmitting to described field control subsystem,
One end of described cleaning case is provided with discharge door, and described detection information includes the action message of discharge door, and described proximity switch is connected with described discharge door, and described proximity switch is for obtaining the action message of described discharge door and transmitting to described field control subsystem.
10. a kind of rubber plug cleaning machine according to claim 1, it is characterised in that described display subsystem includes the built-in industrial display being arranged on described body, and/or is arranged at the industry control platform display on described remote server.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610326466.XA CN105750257B (en) | 2016-05-17 | 2016-05-17 | Rubber stopper cleaning machine |
Applications Claiming Priority (1)
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CN201610326466.XA CN105750257B (en) | 2016-05-17 | 2016-05-17 | Rubber stopper cleaning machine |
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CN105750257A true CN105750257A (en) | 2016-07-13 |
CN105750257B CN105750257B (en) | 2019-03-08 |
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CN201610326466.XA Expired - Fee Related CN105750257B (en) | 2016-05-17 | 2016-05-17 | Rubber stopper cleaning machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109394121A (en) * | 2018-12-06 | 2019-03-01 | 余姚市盈宝电器有限公司 | Continuous washing device washing regulatory agencies |
CN113828581A (en) * | 2021-09-23 | 2021-12-24 | 南京维钢机械科技有限公司 | Rubber plug cleaning, drying and sterilizing integrated machine |
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CN1488885A (en) * | 2002-10-09 | 2004-04-14 | 蓝星清洗工程有限公司 | Movable full-automatic chemical cleaning equipment and cleaning method thereof |
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CN104889094A (en) * | 2015-05-11 | 2015-09-09 | 成都中牧生物药业有限公司 | Full-automatic rubber plug cleaning equipment |
CN105573259A (en) * | 2014-10-08 | 2016-05-11 | 西安扩力机电科技有限公司 | Wireless remote monitoring method for hopper cleaners |
CN206104426U (en) * | 2016-05-17 | 2017-04-19 | 苏州工业职业技术学院 | Rubber plug cleaning machine |
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2016
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1488885A (en) * | 2002-10-09 | 2004-04-14 | 蓝星清洗工程有限公司 | Movable full-automatic chemical cleaning equipment and cleaning method thereof |
CN202735784U (en) * | 2012-01-05 | 2013-02-13 | 夏树行 | Automated monitoring device and system of washing machine |
CN105573259A (en) * | 2014-10-08 | 2016-05-11 | 西安扩力机电科技有限公司 | Wireless remote monitoring method for hopper cleaners |
CN104889094A (en) * | 2015-05-11 | 2015-09-09 | 成都中牧生物药业有限公司 | Full-automatic rubber plug cleaning equipment |
CN206104426U (en) * | 2016-05-17 | 2017-04-19 | 苏州工业职业技术学院 | Rubber plug cleaning machine |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109394121A (en) * | 2018-12-06 | 2019-03-01 | 余姚市盈宝电器有限公司 | Continuous washing device washing regulatory agencies |
CN113828581A (en) * | 2021-09-23 | 2021-12-24 | 南京维钢机械科技有限公司 | Rubber plug cleaning, drying and sterilizing integrated machine |
CN113828581B (en) * | 2021-09-23 | 2022-07-29 | 南京维钢机械科技有限公司 | Rubber plug cleaning, drying and sterilizing integrated machine |
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