CN105740747B - A kind of express delivery sort process Weight Watcher method and system based on Image Acquisition - Google Patents
A kind of express delivery sort process Weight Watcher method and system based on Image Acquisition Download PDFInfo
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- CN105740747B CN105740747B CN201610077101.8A CN201610077101A CN105740747B CN 105740747 B CN105740747 B CN 105740747B CN 201610077101 A CN201610077101 A CN 201610077101A CN 105740747 B CN105740747 B CN 105740747B
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- courier packages
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/14—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation using light without selection of wavelength, e.g. sensing reflected white light
- G06K7/1404—Methods for optical code recognition
- G06K7/1408—Methods for optical code recognition the method being specifically adapted for the type of code
Abstract
The invention discloses express delivery Weight Watcher method and system in a kind of express delivery sort process, mainly include：Using express delivery bar code scan, computer obtains the weight information for being tested express delivery according to barcode inquiry remote network data storehouse；The gravimetric value obtained after processing and database intermediate value are compared, if difference is more than given threshold, express delivery category problem express delivery is tested, preserves weight information, and trigger alarm.This method express delivery bar code accuracy of identification is high, can realize the Weight Watcher in express delivery sort process, and express delivery essential information and image information storage can be collected evidence, and improves automation, the intelligence degree of express delivery sort process.
Description
Technical field
The invention belongs to material flows automations and Dynamic Weighing Technology field, and in particular to a kind of express delivery based on Image Acquisition
Sort process Weight Watcher method and system.
Background technology
Recently as China's economy and the fast development of e-commerce, express delivery market is grown rapidly, in particular with net
The overbearing tide of network shopping, Courier Service shows the growth trend for being doubled formula, according to State Post Bureau's incomplete statistics, express delivery in 2015
Total business volume is expected to reach 20,000,000,000, and than 8 times of " 12th Five-Year Plan " initial stage growth, express delivery scale continuous enlargement, service level is continuous
It is promoted, the quantity of enterprise is also significantly increased.In face of the quick amount of sending with charge free of explosive growth, the Automated water of delivery industry is improved
It is flat, to improve work efficiency very urgent.
In the workflow sent in delivery industry and express delivery, many links need to strengthen quality monitoring, such as express delivery
Member, which visits, addressee or to be pulled part process and just needs supervision, and it is to be visited by courier or received in specified part point of pulling to pull part process
Courier packages, and weigh to the weight of package, according to the price discipline of express company customer is allowed to pay and used, then courier
By handheld terminal will weight be sent by special delivery, send the information input terminals such as ground, destination address, courier's code, telecommunication network
Database synchronizes update.
But due to the lacks moral fiber of part courier and supervision are not in place etc., part courier is caused to express delivery bag
Random charge is wrapped up in, sometimes even deserves to be called and juggles things in express delivery, the weight weighed up is caused not to be inconsistent with actual weight, for a long time express delivery
Member can seek exorbitant profit, and customer is caused to cause damages, harmful effect is caused in customer, and then affects corresponding express company
Reputation, the unlawful practice of courier will cause ill effect to express company, serious consequence is caused to company.Thus profit
The part process of pulling of courier is monitored with automatic technology, is collected evidence to the bad behavior of courier, it is of a serious nature
It is warned or is dismissed, so as to improve the transparency for pulling part process, protect the rights and interests of customer, purification courier troop carries
The total quality of express delivery troop is risen, promotes automation, the intelligent level of delivery industry.
The Chinese invention patent application of Application No. 201310451789.8 discloses a kind of based on Robot Visual Servoing
The express delivery method for sorting and system of technology, which includes the overhead view image and side elevation image of acquisition express mail, according to bowing for express mail
Visible image and side elevation image obtain the coordinate of express mail marginal point, express mail affiliated area and express mail putting on the transmission device
Posture, using robot estimation express mail current location, after express mail enters off-sorting station, using the express mail current location of estimation,
The position of the relevant parameter adjustment mechanical arm of robot, carries out the crawl of express mail.This method mainly will be at machine vision, image
Reason technology is applied to the Image Acquisition of courier packages, identification and package and positions, and is then picked up wrapping up and placed using manipulator
To specified region.
There is presently no the relevant report of the Weight Watcher method and system in relation to express delivery sort process, for domestic mainstream
Express company's express delivery sorting feature, design can carry out express delivery Weight Watcher method and system in express delivery sort process, have
Vast market prospect.
The content of the invention
For the above-mentioned technological deficiency and deficiency present in the prior art, the present invention provides a kind of express delivery sort process matter
Method for real-time monitoring is measured, by scanning the bar code information of courier packages, the reading to original typing weight information is realized, passes through reality
When weight detecting, obtain the actual weight of courier packages, two weight informations compared, can quickly realize that courier packages weigh prison
Control so as to enhance the monitoring and supervision of express delivery pickup process, enhances the management to express delivery pickup person and fright power, improves
The credit worthiness of delivery industry.
Invention also provides a kind of express delivery sort process Real-time quality monitoring systems, can be quick by the system
Efficient realize weighs to dynamic auto during express parcel sorting, by the information inquiry of network data base with comparing,
Realize courier packages' weighing monitoring.
A kind of express delivery sort process Weight Watcher method based on Image Acquisition, includes the following steps：
(1) the express delivery bar code of courier packages to be detected is scanned, obtains the bar code information of current courier packages；
(2) call remote network data storehouse, using the bar code information of acquisition as keyword, in remote network data storehouse into
Row information is retrieved, and extracts the corresponding original typing weight information of the courier packages；
(3) weight information of current courier packages is weighed, and the weight information and original typing weight information are compared, such as
The difference of both fruits is more than given threshold, then the weight information for marking the courier packages is wrong, wrong fast of output weight information
Pass the express delivery bar code information of package.
Preferably, in step (1), courier packages to be detected are sent to scanning work position, triggering alarm by pipeline
Sensor reminds sorter to be scanned using laser scanning gun to courier packages' bar code.Alarm sensor, which can be used, to be mounted on
The correlation fibre optical sensor on detection station both sides after detecting courier packages' conveying in place, can send out sound-light alarm, remind fast
The information in place of package is passed, live sorter is reminded to be scanned.In the technical program, using either scans, can further it carry
The practicability of the high present invention, nonstandard for the stickup of express delivery list, express delivery information abrasion etc. special circumstances can also realize wrapping strips
The quick scanning of code, avoids the problem that not scanning or scanning information is inaccurate.
Preferably, in step (2), while extract that the courier packages are corresponding to pull part person's information；In step (3), simultaneously
The wrong courier packages' of output weight information pulls part person's information.Using technical solution, it can quickly realize and part person's is pulled to correspondence
Identification.
In step (2), after the complete package of sorter's manual scanning, the bar code information of identification is transmitted into built-in industrial control machine, meter
Calculation machine software connection remote network data storehouse, and extract the information such as the corresponding target cities of the express delivery, weight, courier's number.
In step (3), the current courier packages are sent to weighing operation position by pipeline, and trigger and sense in place
Device, sensors in place start weighing unit, and weighting platform phases of weighing unit are all left from partly entering in current courier packages
Between, weighing unit gathers multiple weight datas, using maximum in multiple weight datas as the weight information of current courier packages.
Certainly the express delivery scanned through can be also positioned on weighing station by sorter, triggers corresponding optoelectronic switch, proceed by dynamic
State is weighed.
Preferably, while weighing unit gathers each weight data, the image information of courier packages this moment is gathered；
Simultaneously using the corresponding image information of maximum in multiple weight datas as the image information of current courier packages；Mark is completed
Afterwards, while the image information of the wrong courier packages of weight information is exported.
In step (3), the actual weight claimed is compared with the express delivery weight inquired about in database, difference is if more than finger
Determine threshold value, then carry out sound-light alarm, and carry out evidence obtaining of taking pictures, and by the picture of acquisition, express delivery bar code, courier number etc. information
Deposit express delivery is pulled in the record of bad behavior database of part.If weight difference, in allowed band, express delivery enters mesh according to normal flow
Ground sorting flow.
Method according to above-mentioned steps (1)~(3) realizes the Weight Watcher to a courier packages.
A kind of express delivery sort process Weight Watcher system based on Image Acquisition, including：
Scanning element for being scanned to courier packages to be detected, obtains the bar code information of current package；
Dynamic weighing unit, for weighing to courier packages to be detected；
Computer using bar code information, retrieves remote network data storehouse, it is corresponding original to extract the courier packages
Typing weight information；Read the weight information of current courier packages simultaneously, and by the weight information and original typing weight information
Comparison, the express delivery bar code information of the wrong courier packages of output weight information.
Preferably, the express delivery sort process Weight Watcher system based on Image Acquisition further includes：
Courier packages to be detected are delivered to the pipeline of scanning element and weighing unit；The pipeline can be used existing
The transmission line of the sorting system of express system, such as including conveyer belt and driving mechanism etc.；
Detect alarm sensor when courier packages to be detected reach scanning element；
Detect the sensors in place that courier packages to be detected reach weighing unit；
The weighing unit starts to carry out weight inspection to current courier packages when receiving the control signal of sensors in place
It surveys.
Preferably, the express delivery sort process Weight Watcher system based on Image Acquisition further includes：
Image acquisition units gather the image letter of current courier packages while the weighing unit carries out weight detecting
Breath；
While the express delivery bar code information of the wrong courier packages of the computer output weight information, the express delivery bag is exported
The image information wrapped up in.
Preferably, the weighing unit includes：
Bearing frame, the bearing frame are equipped with to convey the driving that the transfer roller of courier packages and driving transfer roller rotate
Mechanism；
It is arranged on one or more weight sensors of bearing frame bottom.
In the present invention, the dynamic weighing is handled express delivery on the assembly line with image acquisition units, and
Testing result is calculated, specific method is：
(i) setting weight frequency acquisition；
(ii) the same express delivery weight data of continuous acquisition；
(iii) real time image collection is carried out while gathering weight data, obtains weight data matrix and correspondence image
Sequence.
Data processing unit is used for the processing to the weight data and image of acquisition, and specific method is：
(i) by handling weight matrix, the actual weight of express delivery to be measured is obtained.
(ii) picture of corresponding weight is obtained；
(iii) network data base is inquired about according to the bar code recognition result of either scans, obtained corresponding in network data base
Weight, destination, courier's relevant information；
(iv) if weight error is more than specified threshold in the express delivery weight claimed and database, alarmed and access number
According to, image as evidence.
In the present invention, display unit can be arranged as required to, for showing dynamic weight and the image effect of acquisition.Together
When, it can be by the information output display such as the express delivery bar code information of the wrong courier packages of weight information, the person's of drawing over to one's side number.
In the present invention, remote network data storehouse can directly use existing network data base, wherein being stored with express delivery bar code
Information such as information, the target cities that express delivery is delivered, the original typing weight of express delivery, the person of drawing over to one's side or courier's number etc..
The present invention sorts feature for domestic mainstream express company express delivery, devises the Weight Watcher side of express delivery sort process
Method and system realize Weight Watcher and evidence obtaining based on dynamic weighing, network database query and image-pickup method.This includes item
Code scanning, dynamic weighing, database retrieval, dynamic image acquisition, the technology for automatically controlling aspect.
Invention passes through either scans' express delivery bar code information, by remote network data library inquiry, the tested express delivery weight of acquisition,
The essential informations such as courier are handled in destination；Tested express delivery weight is obtained by dynamic balance and gathers associated picture, if measured
Weight and database in weight be not inconsistent, preserve weight data and image deposit card, the weight during part is pulled so as to fulfill express delivery
Monitoring.This method express delivery bar code accuracy of identification is high, and express delivery essential information and image information storage can be collected evidence, and improves fast
Pass automation, the intelligence degree of sort process.
Description of the drawings
Fig. 1 is the step flow diagram of the express delivery sort process Weight Watcher method of the present invention.
Fig. 2 is the structure diagram of the express delivery sort process Weight Watcher system of the present invention.
Specific embodiment
In order to more specifically describe the present invention, below in conjunction with the accompanying drawings and specific embodiment is to technical scheme
It is described in detail.
As shown in Figure 1, a kind of express delivery sort process Weight Watcher method, includes the following steps：
(1) courier packages to be sorted are transmitted to first station, i.e. sorter's scanning work position along pipeline, mounted on inspection
The correlation fibre optical sensor triggering sound-light alarm of two side bottom of station is surveyed, reminds sorter using laser scanning gun to express delivery bag
Bar code is wrapped up in be scanned.
(2) sorter wraps up according to the barcode position passed soon is attached to direction manual scanning, in laser bar code scanner
Embedding bar code identification work(automatically identifies sequence of barcodes, and inputs industrial control computer by USB interface, and the software write will
Bar code reads in memory.
(3) network data base that the corresponding express company of software connection authorizes, inquires about a code field, and extracts this
The corresponding weight T of codex, destination, pull the essential informations such as part person, wherein weight TxThe as corresponding original typing weight of the package
Information.
(4) express delivery scanned through is positioned over second station by sorter, i.e., on weighing operation position, software passes through serial ports
The good sample frequency f of RS232 protocols triggers optoelectronic switch, proceeds by dynamic weighing.
(5) optoelectronic switch is triggered from tested express delivery, gathers weight data from partly entering during whole leaves weighting platform, adopt
Gravimetric value is gathered with RS232 communication protocol standards, a gravimetric value is often read, while light source is attracted using software control relay
And industrial camera acquisition image is triggered, wherein picture material includes express delivery and the weight display screen two parts content claimed.Set quilt
The weight of survey express delivery reads vector：T1,T2,…,Ti,…,Tn, then corresponding to the image sequence gathered is：M1,M2,…,Mi,…,
Mn, image and weight data correspond.
(6) weight data of same express delivery acquisition is handled, it is fast using maximum as this according to dynamic weighing feature
Pass corresponding weight T.
T=TB=max (T1,T2,…,Ti,…,Tn) (1)
If
∣T-Tx∣≥λ (2)
Wherein λ is weight threshold, then it is assumed that the weight when courier packages pull part belongs to weight issue bag there are problem
Wrap up in, then by the corresponding bar code of the express delivery, twice weight, destination, pull the essential informations such as part person together with image MBDeposit is asked together
Parcel database is inscribed, while audible-visual annunciator is driven to alarm.Afterwards link is sorted into destination.
Ruo ∣ T-Tx∣<λ (3)
Then illustrate that courier packages' weight is normal, without recording information, discharge corresponding image sequence and correspond to caching, directly
Link is sorted into destination.
(7) after single express delivery bar code weighing monitoring is disposed, software and scanner, dynamic balance, camera, light source works are multiple
Position waits next courier packages to be checked.
Method according to step (1)~(7) realizes the quick identification and classification to a courier packages.
The method of present embodiment can realize the Weight Watcher in express delivery sort process, after either scans' express delivery bar code,
Express delivery weight is measured using dynamic balance and gathers image, if the weight in the weight and network data base of measurement is not inconsistent, is alarmed
And preserve related package information and correspondence image, evidence obtaining, so as to realize that the Weight Watcher of part is pulled in express delivery.
As shown in Fig. 2, a kind of express delivery sort process Weight Watcher system, including：
Bar code scan unit：Laser bar code scanner 1, express delivery to be measured 2 and scanning workbench 3 form；
Dynamic weighing and image acquisition units：Industrial control computer 4, weight display screen 5, the industrial camera with camera
6 with light source, camera support 7, dynamic balance 8；
Data processing unit：Industrial control computer 4.
Wherein, industrial control computer, weak control circuit, driver, relay etc. are placed on the control of designed, designed
In cabinet.
Bar code scan unit, for real time scan express delivery bar code information, USB interface type can be used in laser bar code scanner
Number, SDK software programmings can be carried out, realize that the control of scanner and real time data are read by software.
Dynamic weighing is used to implement the automatic acquisition of data in weighing process and Image Acquisition with image acquisition units.Dynamic balance
Including bearing frame and weight sensor.Bearing frame is equipped with transfer roller and drives the driving motor of transfer roller, express delivery contact
To after transfer roller, can be moved under the drive of transfer roller.Simultaneously equipped with weight display screen 5 on bearing frame.Four quality testings
Terminal is connected simultaneously with weight display screen 5.Dynamic balance selects the serial ports of RS232 serial communication functions to claim, by four quality testings
Terminal (weight sensor) is positioned on four angles of monitor station, and ensures them in one plane.
Daheng MER-125-30UM black and white 1/3CCD video cameras can be selected in industrial camera, line by line full frame scan mode, differentiate
Rate is 1292 × 964 (1,250,000 pixels), and for frame per second up to 30 frames/second, output interface is 2.0 forms of USB, and camera lens bayonet is C/CS
Mouthful, compact is easily installed, and can meet real-time testing requirements；Camera lens select Computar 16mm mega pixels fixed-focus without
Distort camera lens.
Light source selects monitoring night vision light filling LED infrared light supplies, and controller selects 12 volts of light source controllers of direct current, light emitting angle
Adjustable, light source opens the light equipped with specially light-operated, and ambient light illumination automatically turns on when being less than 10LUX, otherwise is automatically closed, high sensitivity,
Energy-saving efficiency is high.Annular light source is mounted on the lower section of industrial camera, and the two is installed on the camera support of detection stage body.Work
When, industrial camera is triggered by software and is worked, express delivery image is gathered under light source cooperation.
Computer may be employed in data processing unit, by simply programming realization, for being carried out to express delivery weight sequence
Processing, and calculate corresponding gravimetric value；Network data base is inquired about according to bar code recognition result, obtains the weight stored in database
Information, and compared with the gravimetric value measured, if difference is more than specified threshold, it is judged as problematic express delivery, it preserves related
Information is simultaneously alarmed.Industrial control computer can be used in data processing unit, and the report in computer can be used in alarm unit
Alert software.Laser bar code identification software, data processing software, image capture software, alarm are installed in industrial control computer
Software and human interface software.
Human interface software is used for the fast delivery data of real-time display and processing procedure image data, and receives the operation of user
Instruction sets parameter in the data acquisition each software process corresponding with data processing module, leads in real process
Display screen is crossed to show.Industrial control computer connects industrial camera and laser bar code projection scanner by USB data line, passes through serial ports
Data cable connects dynamic balance.For industrial control computer using magnificent industrial control computer is ground, which uses Pentium Dual Core processor,
Dominant frequency 2.8G, 2G memory, 256G hard disks and 19 cun of liquid crystal displays meet the actual need in scene of express delivery sort process Weight Watcher
It asks.
Testing result is shown and alarm unit, and the display screen being connected with industrial control computer actually may be selected, be used for
Display data processing unit testing result.It to be imaged when there are electrical faults or industrial camera in System self-test either operational process
When abnormal, signal is sent to acoustic-optic alarm by computer, carries out abnormal alarm；When can not be correct in system operation
It alarms when identifying bar code.
In present embodiment, also comprising vulnerabilities scan part, for sensor data acquisition, signal condition, digital quantity control
Signal output processed.
Present embodiment carries out according to the following steps：
(1) when the package on express delivery automatic sorting line moves to scanning workbench 3, acousto-optic report is triggered by fibre optical sensor
It is alert, it reminds and manually carries out express delivery bar code scan using laser scanning gun 1.
(2) after by being accomplished manually bar code scan, computer obtains bar code information, and passes through remote network data storehouse and carry out letter
Breath retrieval, extracts the essential informations such as the corresponding weight of the express delivery.
(3) tested express delivery weight is obtained using dynamic balance, and drives camera 6, light source works acquisition correspondence image, when measuring
Weight and database in weight difference and given threshold when not being inconsistent, driving alarm, and associated weight information and image are preserved
(4) after single courier packages' Weight Watcher link, the hardware units such as software and camera, dynamic balance, scanner
It resets, waits next express delivery to be measured.
Claims (2)
- A kind of 1. express delivery sort process Weight Watcher method based on Image Acquisition, which is characterized in that include the following steps：(1) courier packages to be detected are sent to scanning work position by pipeline, trigger alarm sensor, and sorter is reminded to utilize Laser scanning gun is scanned courier packages' bar code；Sorter scans the express delivery bar code of courier packages to be detected, obtains current The bar code information of courier packages；(2) remote network data storehouse is called, using the bar code information of acquisition as keyword, letter is carried out in remote network data storehouse Breath retrieval, extracts that the corresponding original typing weight information of the courier packages is corresponding with the courier packages to pull part person's information；(3) the current courier packages are sent to weighing operation position by pipeline, and trigger sensors in place, sensors in place Start weighing unit, current courier packages from partly enter all leave the weighting platform of weighing unit during, weighing unit is adopted Collect multiple weight datas, using maximum in multiple weight datas as the weight information of current courier packages and by the weight information It is compared with original typing weight information, if the difference of the two is more than given threshold, marks the weight information of the courier packages It is wrong, it exports the express delivery bar code information of the wrong courier packages of weight information and pulls part person's information, and the input of part person's information will be pulled Into default record of bad behavior database；While weighing unit gathers each weight data, the image information of courier packages this moment is gathered；It simultaneously will be multiple heavy Measure image information of the corresponding image information of maximum as current courier packages in data；After the completion of mark, while export weight Measure the image information of the wrong courier packages of information.
- 2. a kind of express delivery sort process Weight Watcher system based on Image Acquisition, which is characterized in that including：Scanning element for being scanned to courier packages to be detected, obtains the bar code information of current package；Dynamic weighing unit, for weighing to courier packages to be detected；Computer, the computer utilize bar code information, remote network data storehouse are retrieved, it is corresponding to extract the courier packages Original typing weight information；Read the weight information of current courier packages simultaneously, and by the weight information and original typing weight Information compares, the express delivery bar code information of the wrong courier packages of output weight information；Courier packages to be detected are delivered to the pipeline of scanning element and weighing unit；Detect alarm sensor when courier packages to be detected reach scanning element；Detect the sensors in place that courier packages to be detected reach weighing unit；The weighing unit starts to carry out weight detecting to current courier packages when receiving the control signal of sensors in place；Image acquisition units gather the image information of current courier packages while the weighing unit carries out weight detecting；While the express delivery bar code information of the wrong courier packages of the computer output weight information, export the courier packages' Image information；Weighing unit includes：Bearing frame, the bearing frame are equipped with to convey the driving machine that the transfer roller of courier packages and driving transfer roller rotate Structure；It is arranged on one or more weight sensors of bearing frame bottom.
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| CN102750779A (en) * | 2012-06-13 | 2012-10-24 | 山东交通学院 | Automatic goods fetching system for terminal express delivery and implementation method thereof |
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| CN104022883A (en) * | 2014-06-17 | 2014-09-03 | 烟台大学 | Individual information protection online shopping technology based on logistics network |
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