CN105740747A - Weight monitoring method and system of express sorting process on the basis of image acquisition - Google Patents

Weight monitoring method and system of express sorting process on the basis of image acquisition Download PDF

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Publication number
CN105740747A
CN105740747A CN201610077101.8A CN201610077101A CN105740747A CN 105740747 A CN105740747 A CN 105740747A CN 201610077101 A CN201610077101 A CN 201610077101A CN 105740747 A CN105740747 A CN 105740747A
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China
Prior art keywords
weight
information
courier packages
express delivery
bar code
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CN201610077101.8A
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Chinese (zh)
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CN105740747B (en
Inventor
朱文
侯北平
于爱华
郑慧
介婧
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浙江科技学院
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    • GPHYSICS
    • G06COMPUTING; CALCULATING; COUNTING
    • G06KRECOGNITION OF DATA; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K7/00Methods or arrangements for sensing record carriers, e.g. for reading patterns
    • G06K7/10Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
    • G06K7/14Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation using light without selection of wavelength, e.g. sensing reflected white light
    • G06K7/1404Methods for optical code recognition
    • G06K7/1408Methods for optical code recognition the method being specifically adapted for the type of code

Abstract

The invention discloses a weight monitoring method and system of an express sorting process on the basis of image acquisition. The weight monitoring method mainly comprises the following steps: an express barcode is used for scanning, a computer queries a remote network database according to the barcode to obtain the weight information of a monitored express; and a weight value obtained by processing is compared with a value in a database, if a difference value is greater than a set threshold value, the tested express belongs to a problem express, the weight information is saved, and an alarm is triggered. The method is high in express barcode identification precision, can realize weight monitoring in an express sorting process, stores and obtain evidences from the basic information of the express and image information, and improves the automation and intelligentization degree of the express sorting process.

Description

A kind of express delivery sort process Weight Watcher method and system based on image acquisition
Technical field
The invention belongs to material flows automation and Dynamic Weighing Technology field, be specifically related to a kind of express delivery sort process Weight Watcher method and system based on image acquisition.
Background technology
Fast development recently as China's economy and ecommerce, the fast development of express delivery market, overbearing tide particular with shopping at network, Courier Service presents the growth trend being doubled formula, and according to State Post Bureau's incomplete statistics, express delivery total amount in 2015 is expected to reach 20,000,000,000,8 times are increased than " the 12 " initial stage, express delivery scale continuous enlargement, service level constantly promotes, and the quantity of enterprise is also significantly increased.In the face of the quickly amount of sending with charge free of explosive growth, the automatization level of raising express delivery industry, raising work efficiency are very urgent.
In the workflow that express delivery industry and express delivery send, a lot of links need to strengthen quality monitoring, such as courier visits addressee or pull part process and be accomplished by supervision, pulling part process is visited by courier or receive courier packages at the part point of pulling specified, and the weight of parcel is weighed, client is allowed to pay use according to the price discipline of express company, then courier by handheld terminal will weight be sent by special delivery, send the information input terminals such as ground, destination address, courier's code, remote network data storehouse carries out synchronized update.
But due to the lacks moral fiber of part courier and supervise the reasons such as not in place, cause part courier that courier packages is disorderly asked a price, sometimes deserve to be called even at express delivery and juggle things, causing that the weight weighed up and actual weight are not inconsistent, courier can seek exorbitant profit for a long time, causes that client causes damage, client causes harmful effect, and then have impact on the reputation of corresponding express company, express company will be caused ill effect by the unlawful practice of courier, and company is caused serious consequence.Thus utilize automatic technology that the part process of pulling of courier is monitored; the misconduct of courier is collected evidence; cases of gross violation warned or dismissed; such that it is able to improve the transparency pulling part process; the rights and interests of protection client; purify courier troop, promote the total quality of express delivery troop, promote the automatization of express delivery industry, intelligent level.
Application number be 201310451789.8 Chinese invention patent application disclose a kind of express delivery method for sorting based on Robot Visual Servoing technology and system, this system includes the overhead view image and the side elevation image that gather express mail, overhead view image according to express mail and side elevation image obtain the coordinate of express mail marginal point, express mail affiliated area and express mail placing attitude on described transporter, utilize the current location of robot estimation express mail, after express mail enters off-sorting station, utilize the express mail current location of estimation, the relevant parameter of robot adjusts the position of mechanical arm, carry out the crawl of express mail.Machine vision, image processing techniques are mainly applied to the image acquisition of courier packages, identify and parcel location by the method, then utilize mechanical hand to be picked and placed into parcel specifying region.
There is presently no the relevant report of the Weight Watcher method and system about express delivery sort process, for domestic main flow express company express delivery sorting feature, be designed in express delivery sort process, carry out express delivery Weight Watcher method and system, there is wide market prospect.
Summary of the invention
Above-mentioned technological deficiency existing for prior art and deficiency, the invention provides a kind of express delivery sort process real-time quality monitoring method, by scanning the bar code information of courier packages, realize the reading to original typing weight information, by real-time weight detecting, obtain the actual weight of courier packages, two weight informations are contrasted, can quickly realize courier packages's weighing monitoring, thus enhancing monitoring and the supervision of express delivery pickup process, enhance the management to express delivery pickup person and fright power, improve the credit worthiness of express delivery industry.
Invention also provides a kind of express delivery sort process Real-time quality monitoring system, by this system, can rapidly and efficiently realize dynamic auto in express parcel sorting process is weighed, by the information inquiry of network data base and comparison, it is achieved that courier packages's weighing monitoring.
A kind of express delivery sort process Weight Watcher method based on image acquisition, comprises the steps:
(1) the express delivery bar code of courier packages to be detected is scanned, it is thus achieved that the bar code information of current courier packages;
(2) call remote network data storehouse, using the bar code information of acquisition as key word, remote network data storehouse carries out information retrieval, extracts the original typing weight information that this courier packages is corresponding;
(3) weight information of current courier packages is weighed, and by this weight information and the contrast of original typing weight information, if both differences are more than setting threshold value, then the weight information of this courier packages of labelling is wrong, the express delivery bar code information of the courier packages that output weight information is wrong.
As preferably, in step (1), courier packages to be detected is sent to scanning work position by pipeline, triggers alarm sensor, reminds sorter to utilize laser scanning gun that courier packages's bar code is scanned.Alarm sensor can adopt the correlation Fibre Optical Sensor being arranged on detection station both sides, after detecting that courier packages carries and puts in place, can send out sound and light alarm, remind the information that puts in place of courier packages, reminds on-the-spot sorter to be scanned.In the technical program, adopt either scans, can further improve the practicality of the present invention, paste nonstandard for express delivery list, express delivery information abrasion etc. special circumstances, it is possible to realize the quick scanning of parcel bar code, it is to avoid cannot scan or problem that scanning information is inaccurate.
As preferably, in step (2), extract simultaneously this courier packages corresponding pull part person's information;In step (3), the courier packages that output weight information is wrong simultaneously pulls part person's information.Adopt technical scheme, can quickly realize correspondence is pulled the identification of part person.
In step (2), after the complete parcel of sorter's manual scanning, the bar code information of identification is transmitted into built-in industrial control machine, and computer software connects remote network data storehouse, and extracts the information such as target cities corresponding to this express delivery, weight, courier's numbering.
In step (3), described current courier packages is sent to weighing operation position by pipeline, and it is triggered to level sensor, weighing unit is started to level sensor, current courier packages from during entering partly into the weighting platform all leaving weighing unit, weighing unit gathers multiple weight datas, using maximum in multiple weight datas as the weight information of current courier packages.Certainly also the express delivery scanned through can be positioned on weighing station by sorter, trigger corresponding photoswitch, proceed by dynamic weighing.
As preferably, while weighing unit gathers each weight data, gathering the image information of courier packages this moment;Simultaneously using the image information corresponding for maximum in the multiple weight datas image information as current courier packages;After labelling completes, the image information of the courier packages that output weight information is wrong simultaneously.
In step (3), by the actual weight claimed compared with the express delivery weight inquired about in data base, if difference is more than specifying threshold value, then carry out sound and light alarm, and carry out evidence obtaining of taking pictures, and the information such as the picture of collection, express delivery bar code, courier's numbering are stored in the record of bad behavior data base that part is pulled in express delivery.If weight difference is in allowed band, then express delivery enters destination's sorting flow process according to normal flow.
The Weight Watcher to a courier packages is realized according to the method for above-mentioned steps (1)~(3).
A kind of express delivery sort process Weight Watcher system based on image acquisition, including:
Scanning element, for being scanned courier packages to be detected, it is thus achieved that the bar code information of current package;
Dynamic weighing unit, for weighing to courier packages to be detected;
Computer, utilizes bar code information, and remote network data storehouse is retrieved, and extracts the original typing weight information that this courier packages is corresponding;Read the weight information of current courier packages simultaneously, and by this weight information and the contrast of original typing weight information, the express delivery bar code information of the courier packages that output weight information is wrong.
As preferably, the described express delivery sort process Weight Watcher system based on image acquisition also includes:
Courier packages to be detected is delivered to the pipeline of scanning element and weighing unit;Described pipeline can adopt the transmission line of the sorting system of existing express system, for instance includes conveyer belt and driving mechanism etc.;
Detect alarm sensor when courier packages to be detected arrives scanning element;
Detect courier packages to be detected arrive weighing unit to level sensor;
Described weighing unit, when receiving the control signal of level sensor, starts current courier packages is carried out weight detecting.
As preferably, the described express delivery sort process Weight Watcher system based on image acquisition also includes:
Image acquisition units, gathers the image information of current courier packages while described weighing unit carries out weight detecting;
While the express delivery bar code information of the courier packages that described computer export weight information is wrong, export the image information of this courier packages.
As preferably, described weighing unit includes:
Bearing frame, this bearing frame is provided with for carrying the transfer roller of courier packages and the driving mechanism driving transfer roller to rotate;
It is arranged on the one or more weight sensors bottom bearing frame.
In the present invention, express delivery on described streamline is processed by described dynamic weighing and image acquisition units, and calculates testing result, method particularly includes:
(i) setting weight frequency acquisition;
(ii) the same express delivery weight data of continuous acquisition;
(iii) carry out real time image collection while gathering weight data, obtain weight data matrix and correspondence image sequence.
Data processing unit is used for the process to the weight data gathered and image, method particularly includes:
I (), by weight matrix is processed, obtains the actual weight of express delivery to be measured.
(ii) picture of corresponding weight is obtained;
(iii) the bar code recognition result requester network data base according to either scans, obtains the weight of correspondence, destination, courier's relevant information in network data base;
(iv) if the express delivery weight claimed and weight error in data base are more than specifying threshold value, then carry out reporting to the police and access data, image as evidence.
In the present invention, display unit can be arranged as required to, for showing the image effect of dynamic weight and collection.Meanwhile, can by information output displays such as the express delivery bar code information of courier packages wrong for weight information, the person's of drawing over to one's side numberings.
In the present invention, remote network data storehouse can directly adopt existing network data base, and wherein storage has the information etc. such as express delivery bar code information, the target cities of express delivery delivery, the original typing weight of express delivery, the person of drawing over to one's side or courier's numbering.
The present invention is directed to domestic main flow express company express delivery sorting feature, devise the Weight Watcher method and system of express delivery sort process, realize Weight Watcher and evidence obtaining based on dynamic weighing, network database query and image-pickup method.Originally comprise bar code scan, dynamic weighing, database retrieval, dynamic image acquisition, automatically control the technology of aspect.
Invention, by either scans's express delivery bar code information, by remote network data library inquiry, obtains tested express delivery weight, destination, handles the essential informations such as courier;Obtain tested express delivery weight by dynamic balance and gather associated picture, if the weight measured is not inconsistent with weight in data base, preserving weight data and image deposits card, thus realizing express delivery to pull the Weight Watcher in part process.This method express delivery bar code accuracy of identification is high, it is possible to by express delivery essential information and image information storage evidence obtaining, improve the automatization of express delivery sort process, intelligence degree.
Accompanying drawing explanation
Fig. 1 is the steps flow chart schematic diagram of the express delivery sort process Weight Watcher method of the present invention.
Fig. 2 is the structural representation of the express delivery sort process Weight Watcher system of the present invention.
Detailed description of the invention
In order to more specifically describe the present invention, below in conjunction with the drawings and the specific embodiments, technical scheme is described in detail.
As it is shown in figure 1, a kind of express delivery sort process Weight Watcher method, comprise the steps:
(1) courier packages to be sorted is sent to first station along pipeline, i.e. sorter's scanning work position, the correlation Fibre Optical Sensor being arranged on detection station two side bottom triggers sound and light alarm, reminds sorter to utilize laser scanning gun that courier packages's bar code is scanned.
(2) sorter is according to being attached to the barcode position and direction manual scanning parcel passed soon, the embedded bar code identification merit of laser bar code scanner automatically identifies sequence of barcodes, and inputting industrial control computer by USB interface, bar code is read in internal memory by the software write.
(3) software connects the network data base that corresponding express company authorizes, and bar code field is inquired about, and extracts the weight T that this bar code is correspondingx, destination, pull the essential informations such as part person, wherein weight TxIt is the original typing weight information that this parcel is corresponding.
(4) express delivery scanned through is positioned over second station by sorter, and namely on weighing operation position, software passes through the good sample frequency f of serial ports RS232 protocol, triggers photoswitch, proceeds by dynamic weighing.
(5) photoswitch is triggered from tested express delivery, weight data is gathered during weighting platform from entering partly into all to leave, RS232 communication protocol standard is adopted to gather gravimetric value, often read a gravimetric value, utilizing software control relay adhesive light source and trigger industrial camera collection image, wherein picture material comprises weight display screen two parts content of express delivery and title simultaneously.The weight setting tested express delivery reads vector as T1,T2,…,Ti,…,Tn, then the image sequence of corresponding collection is: M1,M2,…,Mi,…,Mn, image and weight data one_to_one corresponding.
(6) weight data that same express delivery is gathered processes, according to dynamic weighing feature, using maximum as this express delivery correspondence weight T.
T=TB=max (T1,T2,…,Ti,…,Tn)(1)
If
∣T-Tx∣≥λ(2)
Wherein λ is weight threshold, then it is assumed that weight existing problems when this courier packages pulls part, belongs to weight issue parcel, then by bar code corresponding for this express delivery, twice weight, destination, pull the essential informations such as part person together with image MBTogether it is stored in problem parcel database, simultaneously drives audible-visual annunciator and report to the police.Enter destination's sorting link afterwards.
If T-Tx∣<λ(3)
Then illustrate that this courier packages's weight is normal, it is not necessary to record information, the image sequence correspondence buffer memory that release is corresponding, be directly entered destination's sorting link.
(7), after single express delivery bar code weighing monitoring is disposed, software resets with scanner, dynamic balance, camera, light source works, waits next courier packages to be checked.
Quickly identifying and classification a courier packages is realized according to the method for step (1)~(7).
The method of present embodiment can realize the Weight Watcher in express delivery sort process, after either scans's express delivery bar code, dynamic balance is utilized to measure express delivery weight and gather image, if the weight measured is not inconsistent with the weight in network data base, then report to the police and relevant package information and correspondence image are preserved, collect evidence, such that it is able to realize express delivery to pull the Weight Watcher of part.
As in figure 2 it is shown, a kind of express delivery sort process Weight Watcher system, including:
Bar code scan unit: laser bar code scanner 1, express delivery to be measured 2 form with scanning workbench 3;
Dynamic weighing and image acquisition units: industrial control computer 4, weight display screen 5, industrial camera with photographic head 6 and light source, camera support 7, dynamic balance 8;
Data processing unit: industrial control computer 4.
Wherein, industrial control computer, weak control circuit, driver, relay etc. are placed in the switch board of designed, designed.
Bar code scan unit, for real time scan express delivery bar code information, laser bar code scanner can adopt USB interface model, it is possible to carries out SDK software programming, and the control being realized scanner by software is read with real time data.
Dynamic weighing and image acquisition units are used for realizing data in weighing process and automatically obtain and image acquisition.Dynamic balance includes bearing frame and weight sensor.Bearing frame is provided with transfer roller and drives the drive motor of transfer roller, after express delivery touches transfer roller, can move under the drive of transfer roller.Bearing frame is simultaneously provided with weight display screen 5.Four quality testing terminals are connected with weight display screen 5 simultaneously.Dynamic balance selects the serial ports of RS232 serial communication function to claim, and four quality testing terminals (weight sensor) is positioned on four angles of monitor station, and ensures that they are in one plane.
Industrial camera can be selected for Daheng's MER-125-30UM black and white 1/3CCD video camera, full frame scan mode line by line, resolution is 1292 × 964 (1,250,000 pixels), frame per second is up to 30 frames/second, output interface is USB2.0 form, and camera lens bayonet socket is C/CS mouth, compact, it is easily installed, real-time testing requirement can be met;Camera lens selects the 16mm mega pixel of Computar to focus undistorted camera lens.
Light source selects monitoring night vision light filling LED infrared light supply, and 12 volts of light source controllers of direct current selected by controller, and lighting angle is adjustable, and light source is furnished with light-operated specially opening the light, and automatically turns on, otherwise be automatically switched off when ambient light illumination is lower than 10LUX, highly sensitive, and energy-saving efficiency is high.Annular light source is arranged on the lower section of industrial camera, and both is arranged on the camera support of detection stage body.During work, worked by software trigger industrial camera, under light source coordinates, gather express delivery image.
Data processing unit, it is possible to adopt computer, by simple programming realization, for express delivery weight sequence is processed, and calculates corresponding gravimetric value;According to bar code recognition result requester network data base, obtain the weight information of storage in data base, and compare with the gravimetric value recorded, if difference is more than specifying threshold value, be then judged as problematic express delivery, preserve relevant information and report to the police.Data processing unit can adopt industrial control computer, and alarm unit can adopt the alarm software being arranged in computer.Laser bar code identification software, data processing software, image capture software, alarm software and human interface software are installed in industrial control computer.
Human interface software is for showing in real time fast delivery data and processing procedure view data, and receives the operational order of user parameter in described data acquisition each software process corresponding with data processing module is set, and is shown by display screen in real process.Industrial control computer connects industrial camera and laser bar code projection scanner by USB data line, connects dynamic balance by serial port data line.Industrial control computer adopts and grinds China's industrial control computer, and this machine adopts Pentium Dual Core processor, dominant frequency 2.8G, 2G internal memory, 256G hard disk and 19 cun of liquid crystal displays, meets the on-the-spot actual demand of express delivery sort process Weight Watcher.
Testing result shows and alarm unit, and the actually optional display screen being connected with industrial control computer, for video data processing unit testing result.When System self-test or running exist electrical fault or industrial camera imaging exception, send signal by computer to acoustic-optic alarm, carry out abnormal alarm;Report to the police when system operation cannot correctly identify bar code.
In present embodiment, also comprise vulnerabilities scan part, for sensor data acquisition, signal condition, the output of discrete control signal.
Present embodiment sequentially includes the following steps:
(1) when the parcel on express delivery automatic sorting line moves to scanning workbench 3, Fibre Optical Sensor trigger sound and light alarm, remind and manually utilize laser scanning gun 1 to carry out express delivery bar code scan.
(2) by after being accomplished manually bar code scan, computer obtains bar code information, and carries out information retrieval by remote network data storehouse, extracts the essential informations such as weight corresponding to this express delivery.
(3) utilize dynamic balance to obtain tested express delivery weight, and drive camera 6, light source works to gather correspondence image, when weight difference is not inconsistent with setting threshold value in the weight recorded with data base, drives and report to the police, and associated weight information is preserved with image
(4), after single courier packages's Weight Watcher link, the hardware unit such as software and camera, dynamic balance, scanner resets, and waits next express delivery to be measured.

Claims (10)

1. the express delivery sort process Weight Watcher method based on image acquisition, it is characterised in that comprise the steps:
(1) the express delivery bar code of courier packages to be detected is scanned, it is thus achieved that the bar code information of current courier packages;
(2) call remote network data storehouse, using the bar code information of acquisition as key word, remote network data storehouse carries out information retrieval, extracts the original typing weight information that this courier packages is corresponding;
(3) weight information of current courier packages is weighed, and by this weight information and the contrast of original typing weight information, if both differences are more than setting threshold value, then the weight information of this courier packages of labelling is wrong, the express delivery bar code information of the courier packages that output weight information is wrong.
2. the express delivery sort process Weight Watcher method based on image acquisition according to claim 1, it is characterized in that, in step (1), courier packages to be detected is sent to scanning work position by pipeline, trigger alarm sensor, remind sorter to utilize laser scanning gun that courier packages's bar code is scanned.
3. the express delivery sort process Weight Watcher method based on image acquisition according to claim 1, it is characterised in that in step (2), extract simultaneously this courier packages corresponding pull part person's information;In step (3), the courier packages that output weight information is wrong simultaneously pulls part person's information.
4. the express delivery sort process Weight Watcher method based on image acquisition according to claim 1 or 3, it is characterized in that, in step (3), described current courier packages is sent to weighing operation position by pipeline, and it is triggered to level sensor, weighing unit is started to level sensor, current courier packages from during entering partly into the weighting platform all leaving weighing unit, weighing unit gathers multiple weight datas, using maximum in multiple weight datas as the weight information of current courier packages.
5. the express delivery sort process Weight Watcher method based on image acquisition according to claim 4, it is characterised in that while weighing unit gathers each weight data, gather the image information of courier packages this moment;Simultaneously using the image information corresponding for maximum in the multiple weight datas image information as current courier packages;After labelling completes, the image information of the courier packages that output weight information is wrong simultaneously.
6. the express delivery sort process Weight Watcher method based on image acquisition according to claim 3, it is characterised in that after step (3) labelling completes, be simultaneously input to pulling part person's information in default record of bad behavior data base.
7. the express delivery sort process Weight Watcher system based on image acquisition, it is characterised in that including:
Scanning element, for being scanned courier packages to be detected, it is thus achieved that the bar code information of current package;
Dynamic weighing unit, for weighing to courier packages to be detected;
Computer, this computer utilizes bar code information, and remote network data storehouse is retrieved, and extracts the original typing weight information that this courier packages is corresponding;Read the weight information of current courier packages simultaneously, and by this weight information and the contrast of original typing weight information, the express delivery bar code information of the courier packages that output weight information is wrong.
8. the express delivery sort process Weight Watcher system based on image acquisition according to claim 7, it is characterised in that also include:
Courier packages to be detected is delivered to the pipeline of scanning element and weighing unit;
Detect alarm sensor when courier packages to be detected arrives scanning element;
Detect courier packages to be detected arrive weighing unit to level sensor;
Described weighing unit, when receiving the control signal of level sensor, starts current courier packages is carried out weight detecting.
9. the express delivery sort process Weight Watcher system based on image acquisition according to claim 8, it is characterised in that also include:
Image acquisition units, gathers the image information of current courier packages while described weighing unit carries out weight detecting;
While the express delivery bar code information of the courier packages that described computer export weight information is wrong, export the image information of this courier packages.
10. the express delivery sort process Weight Watcher system based on image acquisition according to claim 8, it is characterised in that described weighing unit includes:
Bearing frame, this bearing frame is provided with for carrying the transfer roller of courier packages and the driving mechanism driving transfer roller to rotate;
It is arranged on the one or more weight sensors bottom bearing frame.
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CN204515846U (en) * 2015-03-09 2015-07-29 郭雯婷 A kind of safety-type express system

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CN106778719A (en) * 2016-11-11 2017-05-31 广州弥特智能科技有限公司 It is a kind of to improve the method that on-line continuous gather bar code successfully decoded rate
CN107730169A (en) * 2017-09-28 2018-02-23 徽县良誉运输有限责任公司 A kind of Logistics Transportation Management System and method
CN108241815A (en) * 2017-11-10 2018-07-03 精华电子(苏州)有限公司 Image collecting device and image-pickup method
CN108319893A (en) * 2017-12-21 2018-07-24 合肥天之通电子商务有限公司 A kind of intelligence courier's sort operation monitoring system
CN109663744A (en) * 2018-12-28 2019-04-23 北海绩迅电子科技有限公司 A kind of weighing and locating, sorting control method, weighing sorter of print cartridge
CN110631675A (en) * 2019-10-31 2019-12-31 江苏盛世盈泰智能设备科技有限公司 Automatic logistics parcel intelligent weighing processing equipment

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