CN105739476A - Product control method and product control device with configurable workshop processes and technology - Google Patents
Product control method and product control device with configurable workshop processes and technology Download PDFInfo
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- CN105739476A CN105739476A CN201610284099.1A CN201610284099A CN105739476A CN 105739476 A CN105739476 A CN 105739476A CN 201610284099 A CN201610284099 A CN 201610284099A CN 105739476 A CN105739476 A CN 105739476A
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- 238000004519 manufacturing process Methods 0.000 claims abstract description 98
- 238000003860 storage Methods 0.000 claims description 8
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses a product control method and a product control device with configurable processes and technology. The product control method comprises the steps of configuring basic data and production data; configuring the processes and technology; and controlling product quality. The product control method and the product control device are advantageous in that configuration can be finished in relatively short time through configuring the processes and the technology; short time period and low cost are realized; modification of an existing data structure and program codes is not required in configuration; existing business production is not affected; system interruption caused by easy relevance after publishing is settled; and productivity is improved.
Description
Technical field
The present invention relates to Workshop Production technical field, particularly relate to control of product method and the device of a kind of workshop can configure of procedure technology.
Background technology
Present automobile main frame maker is for adapting to diversified user's request, mostly adopting the mode of production of " small lot, multi items ", enterprise product type is more, and material and process distinction between product and product are bigger, it is difficult to realize unified production technology and processing mode.
Shop production line each working procedure processing point position has and matched has production system, is processed the control of process, the collection of process data.In time having the product processes process variations of new kind or original kind, then corresponding supporting production system is also required to do synchronous vacations, with the change of satisfied production, increases manpower and materials cost.
In prior art, the technique process of product adopts the mode of hard coded in production system, and when the technique process having new product or existing product changes, production system needs to transform, the part of wherein hard coded is modified, to adapt to new production requirement.This technology has the disadvantages that
1, workshop is changed to tackle production technology, it is necessary to transformation production system, amendment cycle length, production requirement that can not be quickly corresponding new, and produced on-site beat is impacted；
2, the system reform needs production scene to coordinate exploitation, test, and human cost is high；
3, easily cause relatedness problem after issuing, cause system break, affect volume of production.
Summary of the invention
It is an object of the invention to provide the control of product method of a kind of workshop can configure of procedure technology and device, solve amendment cycle length in workshop in prior art, can not production requirement that quickly correspondence is new, produced on-site beat is impacted；The system reform needs production scene to coordinate exploitation, test, and human cost is high；Easily cause relatedness problem after issue, cause system break, the problem affecting volume of production.
Technical scheme is accomplished by
The present invention provides the control of product method of a kind of workshop can configure of procedure technology, including:
Configuration basic data and creation data；
Arrangement step and technique；
According to described operation and described technology controlling and process product quality.
In the control of product method described in one embodiment of the invention, the step of described arrangement step includes:
The production process flow process of configuring product；
By in described production process flow storage to data structure.
In the control of product method described in one embodiment of the invention, the described step according to described operation control product quality includes:
Obtain the process code in the operation configured and product code；
Production information and the quality results of upper one procedure is obtained according to described process code and product code；
Product according to the production information of described upper one procedure and quality results this operation of dynamic check.
In the control of product method described in one embodiment of the invention, the step of described configuration technique includes:
Configuration technological quality parameter；
The system decision logic program of product in configuration production process；
Configuration final products decision logic program.
In the control of product method described in one embodiment of the invention, the described step according to described technology controlling and process product quality includes:
Start described system decision logic program, according to described technological quality parameter, the product in production process is carried out Quality estimation；
Start described final products decision logic program, judge the quality of final products according to product quality judged result.
In the control of product method described in one embodiment of the invention, the step of described configuration technological quality parameter includes:
Multiple core process parameters of configuring product；
Configure the reference value of each core process parameter, maximum, minima and decision logic.
In the control of product method described in one embodiment of the invention, in described configuration production process in the step of the system decision logic program of product:
The system decision logic program of product in production process is configured according to described reference value, maximum, minima and decision logic.
In the control of product method described in one embodiment of the invention, the step of described configuration final products decision logic program includes:
Receive artificial judged result；
The quality of final products is judged according to product quality judged result and described artificial judgment result.
On the other hand, it is provided that the control of product device of a kind of workshop can configure of procedure technology, including:
Original configuration module, is used for configuring basic data and creation data
System configuration module, for arrangement step and technique；
Control module, for according to described operation and described technology controlling and process product quality.
In the control of product device described in one embodiment of the invention, described configuration module includes process configurations submodule and Process configuration submodule, and described control module includes operation and controls submodule and technology controlling and process submodule；Wherein
Described process configurations submodule is for the production process flow process of configuring product, by described production process flow storage to data structure；
Described operation controls submodule for the process code obtaining in the operation configured and product code, production information and the quality results of upper one procedure is obtained, according to the product of the production information of described upper one procedure and quality results this operation of dynamic check according to described process code and product code；
Described Process configuration submodule is used for configuring technological quality parameter, and in configuration production process, the system decision logic program of product, configures final products decision logic program；
Described technology controlling and process submodule is used for starting described system decision logic program, according to described technological quality parameter, the product in production process is carried out Quality estimation, and start described final products decision logic program, the quality of final products is judged according to product quality judged result.
Therefore, the invention has the beneficial effects as follows, by the configuration to operation and technique, can completing configuration within a short period of time, the time cycle is short, cost is low；Without revising existing data structure and program code during amendment, produce without influence on existing business, easily cause relatedness to cause the problem of system break after solving issue, improve volume of production.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described, in accompanying drawing:
Fig. 1 is the control of product method flow diagram of a kind of workshop provided by the invention can configure of procedure technology；
Fig. 2 is the schematic diagram of basic data provided by the invention；
Fig. 3 is the schematic diagram of creation data provided by the invention；
Fig. 4 is production process flow chart before configuration provided by the invention；
Fig. 5 is production process flow chart after configuration provided by the invention；
Fig. 6 is the schematic flow sheet of dynamic check product provided by the invention；
Fig. 7 is technological quality parameter configuration schematic diagram provided by the invention；
Fig. 8 is system decision logic configuration schematic diagram provided by the invention；
Fig. 9 is decision logic rule schematic diagram provided by the invention；
Figure 10 is the control of product device block diagram of a kind of workshop provided by the invention can configure of procedure technology.
Detailed description of the invention
In order to the technical characteristic of the present invention, purpose and effect are more clearly understood from, describe comparison accompanying drawing in detail the specific embodiment of the present invention below.Should be appreciated that following description is only being specifically described of the embodiment of the present invention, should not limit the scope of the invention with this.
The present invention provides control of product method and the device of a kind of workshop can configure of procedure technology, its object is to, when the technique process producing product changes, Workshop Production requirement is met by the mode configured, form a complete production network program without transformation, reach quickly to tackle the change of production line, save cost, improve efficiency.By technique process flexible configuration pattern, when plant manufacturing process operation changes, corollary system has only to the technique process that configuration is new, it is not necessary to update routine, reduces software maintenance cost with this, guarantees software stability simultaneously.
Referring to the control of product method flow diagram that Fig. 1, Fig. 1 are a kind of workshop provided by the invention can configure of procedure technology, the method comprising the steps of S0-S2:
S0, configuration basic data and creation data.The Main Function of this step is that each factor in production is set up contact.The parameter related to due to factory is numerous, and during the configuration each parameter in workshop, parameter should include basic data and creation data.
Referring to Fig. 2, Fig. 2 is the schematic diagram of basic data provided by the invention, about basic data, it is which workshop under which factory, which the bar production line under which workshop that the production of one product needs to review, any procedure under that production line, using which equipment to adopt which kind of mould to produce under which procedure, these are all the conditions needed for production；For adapting to environmental change, it is necessary to carry out the configuration of basic data for factory, workshop, production line, operation, equipment, mould.
Working condition: factory-workshop-production line-operation-equipment/mould.
The parameter of factory includes works code, factory's title.
The parameter in workshop includes workshop code, workshop title, works code.
The parameter of production line includes production line codes, production line title, workshop code.
The parameter of operation includes process code, operation title, production line codes.
The parameter of equipment includes device code, device name, process code.
The parameter of mould includes mould code, mould title, process code.
From above-mentioned parameter it can be seen that each link all has cross one another parameter, the parameter of this intersection can make links connect.
Referring to the schematic diagram that Fig. 3, Fig. 3 are creation data provided by the invention, about creation data, production to as if product, the production of product to accomplish that fine-grained management needs to divide machine and the kind of product subordinate；Different productions has stringency procedures order and standard, for reviewing and judging that its technological quality needs the process data in collecting device production process, its quality OK or NG (nogood) is judged with this, to reach the purpose preventing defective products from flowing out market by the comparing quality benchmark gathered.
Produce object: machine-product-product category；
Production process: production order setting-Q factor configuration-Q factor detail configuration；
Production order setting-quality decision logic.
The parameter of machine includes machine code, machine title.
The parameter of product includes product code, name of product, machine code, product category code.
The parameter of product category includes product category code, product category title.
The parameter of production process configurations includes producing cis-position ID (identification), product code, process code, upper track (together upper) process code (multiple), whether apparatus processing data acquisition.
The parameter of quality decision logic includes decision logic ID, produce cis-position ID, system judges quality results, artificial judgment quality results, quality decision logic, finally judge quality results.
The parameter of Q factor configuration includes configuration ID, production sequence ID, device code, mould code.
The parameter of parameter detail configuration includes parameter ID, configuration ID, parameter coding, parameter name, reference value, maximum, minima, comparison logic.
S1, arrangement step and technique.
S2, according to described operation and described technology controlling and process product quality.
For the configuration of operation, described step S1 includes sub-step S101-S102:
S101, configuring product production process flow process.
S102, by described production process flow storage to data structure.Such as, referring to Fig. 4, Fig. 4 is production process flow chart before configuration provided by the invention, the process flow configuration legend of a certain product, and the configuration information of the whole production process flow process of a certain product (operation A, process B to last operation Y) is stored in data structure.
When the process flow of this product changes, the process flow configuration information of change product, namely change the process flow chart shown in Fig. 5 into, Fig. 5 is production process flow chart after configuration provided by the invention.So can not can realize configurableization of process flow by update routine code.
For the control of operation, described step S2 includes sub-step S201-S203:
S201, the process code obtained in the operation configured and product code；
S202, obtain production information and the quality results of upper one procedure according to described process code and product code；
S203, product according to the production information of described upper one procedure and quality results this operation of dynamic check.
Referring to Fig. 6, Fig. 6 is the schematic flow sheet of dynamic check product provided by the invention, the method obtaining upper one procedure relevant information is set up a common component, this assembly receives two parameters, product code and process code, assembly, according to incoming process product code and process code, dynamically concentrates the production information obtaining one procedure and quality results from process flow configuration data.Therefore no matter how production flow process order changes, and can be dynamically determined last process quality results, carry out quality verification with this, and need to revise code, reach dynamic check purpose.
For the configuration of technique, described step S1 includes sub-step S111-S113:
S111, configuration technological quality parameter；Step S111 includes step S1111-S1112:
S1111, configuring product multiple core process parameters.
S1112, configure the reference value of each core process parameter, maximum, minima and decision logic.Referring to Fig. 7, Fig. 7 is technological quality parameter configuration schematic diagram provided by the invention, the quality of apparatus processing product is to be together decided on by multiple core process parameters, and the process data collected needs to carry out logic comparison with these technological parameters, obtains the processing quality of equipment with this.It is thus desirable to the benchmark data that these technological parameters (technological parameter, reference value, maximum, minima and decision logic) are corresponding is entered configuration.
The system decision logic program of product in S112, configuration production process；Preferably, the system decision logic program of product in production process is configured according to described reference value, maximum, minima and decision logic.It is system decision logic configuration schematic diagram provided by the invention referring to Fig. 8, Fig. 8, according to technological parameter configuration and decision logic, it is possible to obtain the product all processing technique results at certain procedure；
Such as: product A, operation A comprises 3 technological parameters, these 3 technological parameters together decides on its processing quality:
Technological parameter A1: basic value (12), maximum (15), minima (9), decision logic (between the two)；
Technological parameter A2: basic value (5.5), maximum (8), minima (3), decision logic (between the two)；
Technological parameter A3: basic value (90), maximum (80), minima (100), decision logic (between the two)；
The process data collected after completion of processing, is carried out parsing as follows by product A in operation A:
Technological parameter A1: value processing (12.2)；
Technological parameter A2: value processing (2.9)；
Technological parameter A3: value processing (92)；
Processing result after benchmark comparison is:
Technological parameter A1:OK；
Technological parameter A2:NG；
Technological parameter A3:OK；
As long as the comparing result having a core process parameter affecting quality is NG, this processing apparatus processing result is exactly NG；
When the technological parameter of product sequence and decision logic change, only related process parameters configuration information need to be changed, without update routine code.
S113, configuration final products decision logic program.Step S113 includes step S1131-S1132:
S1131, receive artificial judged result；
S1132, foundation product quality judged result and described artificial judgment result judge the quality of final products.It is decision logic rule schematic diagram provided by the invention referring to Fig. 9, Fig. 9, system judged result+artificial judgment result=final quality results.
OK&OK=OK
OK&NG=NG
NG&OK=NG
NG&NG=NG
According to system judged result and artificial judgment result, according to configuration quality decision logic rule, automatically obtain the final quality results of product；Configuration rule changes, and quality results also dynamically changes therewith.
For the control of technique, described step S2 includes sub-step S221-S222:
S221, start described system decision logic program, according to described technological quality parameter, the product in production process is carried out Quality estimation；
S222, start described final products decision logic program, judge the quality of final products according to product quality judged result.
For either simplex sequence production procedure, step S2 includes following sub-step S21-S24:
S21, product quality verify: first carry out product bar code scan, and workpiece verifies last process quality before putting into processing, and NG sound and light alarm, OK puts into production, and prevents defective products from flowing into this；
S22, system quality inspection: collecting device process data in production, compare process data homologous ray basic parameter after having produced, and obtains system quality judged result, NG sound and light alarm；
S23, artefact quality inspection are looked into: the product artificial visual that system has been judged carries out quality judgement；
S24, final quality are determined: automatically generate final judged result according to system judged result, artificial judgment result, are the final quality of this product.
Referring to the control of product device block diagram that Figure 10, Figure 10 are a kind of workshop provided by the invention can configure of procedure technology, this device 100 is realized by computer program, and it includes original configuration module 3, system configuration module 1 and controls module 2.
Original configuration module 3 is used for configuring basic data and creation data.
System configuration module 1 is for arrangement step and technique.
Control module 2 for according to described operation and described technology controlling and process product quality.
Concrete, described system configuration module 1 includes process configurations submodule and Process configuration submodule, and described control module 2 includes operation and controls submodule and technology controlling and process submodule.
Described process configurations submodule is for the production process flow process of configuring product, by described production process flow storage to data structure；
Described operation controls submodule for the process code obtaining in the operation configured and product code, production information and the quality results of upper one procedure is obtained, according to the product of the production information of described upper one procedure and quality results this operation of dynamic check according to described process code and product code；
Described Process configuration submodule is used for configuring technological quality parameter, and in configuration production process, the system decision logic program of product, configures final products decision logic program；Wherein, configuration technological quality parameter is specially multiple core process parameters of configuring product, configures the reference value of each core process parameter, maximum, minima and decision logic.Preferably, the system decision logic program of product in production process is configured according to described reference value, maximum, minima and decision logic.Configuration final products decision logic program is specially the artificial judged result of reception；The quality of final products is judged according to product quality judged result and described artificial judgment result.
Described technology controlling and process submodule is used for starting described system decision logic program, according to described technological quality parameter, the product in production process is carried out Quality estimation, and start described final products decision logic program, the quality of final products is judged according to product quality judged result.
There is provided herein the various operations of embodiment.In one embodiment, described one or more operations may be constructed the computer-readable instruction of storage on one or more computer-readable medium, and it will make computing equipment perform described operation when being performed by electronic equipment.Describing the order of some or all of operation, to should not be construed as to imply that these operations necessarily order dependent.It will be appreciated by those skilled in the art that the alternative sequence of the benefit with this specification.Furthermore, it is to be understood that not all operation must exist in each embodiment provided in this article.
And, word used herein " preferably " means serving as example, example or illustration.Feng Wen is described as " preferably " any aspect or design is not necessarily to be construed as more favourable than other aspects or design.On the contrary, the use of word " preferably " is intended to propose in a concrete fashion concept."or" that term "or" as used in this application is intended to mean to comprise and non-excluded "or".That is, unless otherwise or clear from the context, " X uses A or B " means nature and includes any one of arrangement.That is, if X uses A；X uses B；Or X uses A and B both, then " X uses A or B " is met in aforementioned any example.
And, although illustrate and describing the disclosure relative to one or more implementations, but those skilled in the art will appreciate that equivalent variations and amendment based on to reading and the understanding of the specification and drawings.The disclosure includes all such amendments and modification, and is limited only by the scope of the following claims.Particularly with the various functions performed by said modules (such as element, resource etc.), term for describing such assembly is intended to the random component (unless otherwise instructed) of the appointment function (such as it is functionally of equal value) corresponding to performing described assembly, even if not structurally being equal to the open structure of the function in the exemplary implementations performing the disclosure shown in this article.Although additionally, the special characteristic of the disclosure is disclosed relative to the only one in some implementations, but this feature can with other features one or more combination that can be for given or application-specific such as expectation and other favourable implementations.And, for being used in detailed description of the invention or claim with regard to term " including ", " having ", " containing " or its deformation, such term is intended in the way of similar to term " comprising " to include.
Each functional unit in the embodiment of the present invention can be integrated in a processing module, it is also possible to is that unit is individually physically present, it is also possible to two or more unit are integrated in a module.Above-mentioned integrated module both can adopt the form of hardware to realize, it would however also be possible to employ the form of software function module realizes.If described integrated module is using the form realization of software function module and as independent production marketing or use, it is also possible to be stored in a computer read/write memory medium.Storage medium mentioned above can be read only memory, disk or CD etc..Above-mentioned each device or system, it is possible to perform the method in correlation method embodiment.
In sum; although the present invention is disclosed above with preferred embodiment; but above preferred embodiment is also not used to the restriction present invention; those of ordinary skill in the art; without departing from the spirit and scope of the present invention; all can doing various change and retouching, the scope that therefore protection scope of the present invention defines with claim is as the criterion.
Claims (10)
1. the control of product method of workshop can configure of procedure technology, it is characterised in that including:
Configuration basic data and creation data；
Arrangement step and technique；
According to described operation and described technology controlling and process product quality.
2. control of product method according to claim 1, it is characterised in that the step of described arrangement step includes:
The production process flow process of configuring product；
By in described production process flow storage to data structure.
3. control of product method according to claim 1, it is characterised in that the described step according to described operation control product quality includes:
Obtain the process code in the operation configured and product code；
Production information and the quality results of upper one procedure is obtained according to described process code and product code；
Product according to the production information of described upper one procedure and quality results this operation of dynamic check.
4. control of product method according to claim 1, it is characterised in that the step of described configuration technique includes:
Configuration technological quality parameter；
The system decision logic program of product in configuration production process；
Configuration final products decision logic program.
5. control of product method according to claim 4, it is characterised in that the described step according to described technology controlling and process product quality includes:
Start described system decision logic program, according to described technological quality parameter, the product in production process is carried out Quality estimation；
Start described final products decision logic program, judge the quality of final products according to product quality judged result.
6. control of product method according to claim 5, it is characterised in that the step of described configuration technological quality parameter includes:
Multiple core process parameters of configuring product；
Configure the reference value of each core process parameter, maximum, minima and decision logic.
7. control of product method according to claim 6, it is characterised in that in described configuration production process in the step of the system decision logic program of product:
The system decision logic program of product in production process is configured according to described reference value, maximum, minima and decision logic.
8. control of product method according to claim 7, it is characterised in that the step of described configuration final products decision logic program includes:
Receive artificial judged result；
The quality of final products is judged according to product quality judged result and described artificial judgment result.
9. the control of product device of workshop can configure of procedure technology, it is characterised in that including:
Original configuration module, is used for configuring basic data and creation data
System configuration module, for arrangement step and technique；
Control module, for according to described operation and described technology controlling and process product quality.
10. control of product device according to claim 9, it is characterised in that described configuration module includes process configurations submodule and Process configuration submodule, described control module includes operation and controls submodule and technology controlling and process submodule；Wherein
Described process configurations submodule is for the production process flow process of configuring product, by described production process flow storage to data structure；
Described operation controls submodule for the process code obtaining in the operation configured and product code, production information and the quality results of upper one procedure is obtained, according to the product of the production information of described upper one procedure and quality results this operation of dynamic check according to described process code and product code；
Described Process configuration submodule is used for configuring technological quality parameter, and in configuration production process, the system decision logic program of product, configures final products decision logic program；
Described technology controlling and process submodule is used for starting described system decision logic program, according to described technological quality parameter, the product in production process is carried out Quality estimation, and start described final products decision logic program, the quality of final products is judged according to product quality judged result.
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Cited By (4)
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| CN110032154A (en) * | 2019-03-29 | 2019-07-19 | 中车青岛四方机车车辆股份有限公司 | A kind of production control method and system of be pilot |
| CN110488757A (en) * | 2019-08-13 | 2019-11-22 | 成都飞机工业（集团）有限责任公司 | A kind of metal parts manufacturing procedure preparation method |
| CN110989508A (en) * | 2019-11-04 | 2020-04-10 | 林高峰 | Process decoupling and process combination control system of multi-level standard module |
| WO2022133828A1 (en) * | 2020-12-23 | 2022-06-30 | 西门子股份公司 | Product quality tracking method and apparatus, computing device, and storage medium |
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| CN110032154B8 (en) * | 2019-03-29 | 2021-01-19 | 中车青岛四方机车车辆股份有限公司 | Production control method and system for small-batch products |
| CN110488757A (en) * | 2019-08-13 | 2019-11-22 | 成都飞机工业（集团）有限责任公司 | A kind of metal parts manufacturing procedure preparation method |
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| WO2022133828A1 (en) * | 2020-12-23 | 2022-06-30 | 西门子股份公司 | Product quality tracking method and apparatus, computing device, and storage medium |
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