CN102012691A - Mechanical line-cutting data processing method, device and system based on UG (Unigraphics) platform - Google Patents
Mechanical line-cutting data processing method, device and system based on UG (Unigraphics) platform Download PDFInfo
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Abstract
The embodiment of the invention discloses a mechanical line-cutting data processing method, device and system based on a UG (Unigraphics) platform. The line-cutting data processing method based on the UG operating platform comprises the following steps: through integrally identifying picture lines of a workpiece to be cut, setting cutting parameters, selecting a contour and generating corresponding executable codes, realizing the data processing of a three-dimensional picture. Therefore, the processing requirements of the three-dimensional picture corresponding to the processed component are met and the defects of complicated conversion and high cost caused by the fact that a two-dimensional picture needs to be converted in the prior art are overcome. Compared with the prior art, the automatic programming function is improved by the data processing method, and the data processing method can be used for detecting and processing a workpiece with a tapered contour, thereby solving the problems of high error rate and low efficiency caused by manual programming identification and processing required for the picture of a tapered workpiece in the prior art.
Description
Technical field
The present invention relates to the mechanical automation technical field, more particularly, relate to a kind of mechanical wires cutting data disposal route, device and system based on the UG platform.
Background technology
The line cutting processing is workpiece to be carried out the method that the electrocorrosion of Pulsed Discharge is cut workpiece to be processed by tool-electrode, the line diced system corresponding with described line cutting processing, be according to the workpiece profile figure that has constructed and in conjunction with the workpiece application characteristic, provide job operation and condition, calculate the software of machining locus.
HF line cutting automatic programming system that existing line diced system adopts or WAP-G line cutting automatic programming system, be the software systems of graphic interaction, by simple drawing instrument, the part shape that will cut is depicted, according to the requirement of technology, described figure is carried out layout handle the work flow that carries out again at described workpiece to be cut.
Yet there is following shortcoming at least in existing line diced system: existing programing system adopts the two dimensional program pattern, can only be in the process of carrying out the line cutting at X-Y scheme, facing to carry out the process requirements of three-dimensional picture the time, need the existing two-dimensional figure is changed, and the transfer process complexity, the cost height; And, existing programing system can't detect vertical taper direction of machining profile and numerical value, owing to the automated programming demand that can not satisfy cut workpiece is used manual programming and is had the workpiece of tapering to carry out programming, and the error rate height of manual programming, efficient is low; In addition, can not come across the irrelevant figure of workpiece shape to be cut in the graphic documentation of the automated programming that disposes in the existing programing system, thus, when having occurred these irrelevant lines in the drawing, need carry out figure discrimination, irrelevant profile removal, described figure conversion, discrimination and removal work complexity, causing the figure mistake, thus the problem of bringing the workpiece processing defect rate to raise.
Summary of the invention
In view of this, the invention provides a kind of mechanical wires cutting data disposal route, device and system, cut demand, and improved the automated programming ability of line cutting programing system with the line that satisfies at three-dimensional picture based on the UG platform.
A kind of mechanical wires cutting data disposal route based on the UG platform comprises:
On described UG platform, identification is is also intercepted and captured the pattern line that constitutes workpiece to be cut, and, at default split requirement, set cutting parameter;
Choose the cutting pattern profile according to the pattern line of described workpiece to be cut and in conjunction with described cutting parameter;
After the described cutting pattern profile of reference is determined cutting track, generate the G code file of the UG platform corresponding with described cutting track.
Preferably, this embodiment carries out the data processing of line cutting based on the UG operating platform, this disposal route is by discerning and obtain the pattern line of workpiece to be cut, and carried out cutting parameter setting, graph outline selection successively and generated the run time version process, carried out the three-dimensional picture information processing, thereby realized purpose at three-dimensional picture processing, in addition, thus the notebook data disposal route described pattern line can be carried out whole identification solved in the prior art to graphic documentation in discrimination and the work of the removal complicated problems of irrelevant lines.
Preferably, the pattern line of described identification and intercepting and capturing formation workpiece to be cut is specially:
Adopt the automated programming operating platform of described UG platform, treat the Figure recognition of cut workpiece automatically, obtain tie point and connected mode information between the lines of this figure, and the terminal point information of wall scroll lines.
This is that embodiment has listed the type to the concrete identifying information of described pattern line, includes the link information between the lines and the terminal point information of single line bar.
Preferably, described at default split requirement, set cutting parameter and be specially:
At default split requirement, set cutting way, surplus setting, side-play amount and offset direction.
As preferably, present embodiment has listed: after having obtained link information corresponding and single line bar terminal point information with described pattern line, and the cutting parameter of setting according to the split requirement of reality.
Preferably, when including the tapering pattern line in the described element to be cut, according to the pattern line of described workpiece to be cut and choose the cutting pattern profile in conjunction with described cutting parameter and be specially:
With the reference plane is reference surface, according to the pattern line of the described tapering of discerning and in conjunction with tapering shift value and the tapering offset direction set at the pattern line of described tapering, chooses the cutting pattern profile.
This embodiment embodies: how to carry out profile when containing the tapering lines in the pending figure and choose, utilize data processing method of the present invention, realized the cutting process of three-dimensional picture line, and also can not transform figure and save under the situation of manual programming for the figure that tapering is arranged, the process of also can discern, parameter setting, profile are selected, track and code file generate.
Preferably, described method also comprises: utilize the code database of described UG platform, the G code file that generates is carried out the optimization that is complementary with cutting operation.
Described code database is optimized the G code file that generates, be this G code file that generates to be adjusted according to the G code module with reality cutting applying of storage, to play the purpose of proofreading and correct described G code, thereby make the line cutting operation more accurate, and then reach the purpose of reduction in the numbers of seconds.
Preferably, described method also comprises: in conjunction with the G code history file and the actual cut state data of cut workpiece, create code database.
A kind of mechanical wires cutting data treating apparatus based on the UG platform comprises:
Graphic element obtains and the cutting parameter setting module, is used to discern and intercept and capture the pattern line that constitutes workpiece to be cut, and, at default split requirement, set cutting parameter;
Graph outline is chosen module, is used for choosing the cutting pattern profile according to the pattern line of described workpiece to be cut and in conjunction with described cutting parameter;
Code generation module is used for generating the G code file of the UG platform corresponding with described cutting track with reference to after described cutting pattern profile determines cutting track.
Preferably, described device also comprises the tapering pattern process module, being used for the reference plane is reference surface, according to the pattern line of the described tapering of discerning and in conjunction with tapering shift value and the tapering offset direction set at the pattern line of described tapering, chooses the cutting pattern profile.
Preferably, described device also comprises code database, and the G code file that is used for generating carries out the optimization that is complementary with cutting operation.
Described data processing equipment is corresponding with described method, the purpose that has satisfied the three-dimensional picture process requirements and realized the integral body of figure is discerned.A kind of mechanical wires cutting data disposal system based on the UG platform comprises: based on mechanical wires cutting data treating apparatus, network transmission system and the machine processing system of UG platform, described device comprises:
Graphic element obtains and the cutting parameter setting module, is used to discern and intercept and capture the pattern line that constitutes workpiece to be cut, and, at default split requirement, set cutting parameter;
Graph outline is chosen module, is used for choosing the cutting pattern profile according to the pattern line of described workpiece to be cut and in conjunction with described cutting parameter;
Code generation module is used for generating the G code file of the UG platform corresponding with described cutting track with reference to after described cutting pattern profile determines cutting track;
Network transmission system is used for described G code file transfer to machine processing system;
Machine processing system is used for identification and resolves described G code file, generates the actual machining locus corresponding with this G code file, and, according to this machining locus described figure to be cut is cut.
Described data handling system is corresponding with described system and method, described system integrates described mechanical wires cutting data treating apparatus, network transmission system and machine processing system, not only realized line cutting and the whole identification of figure, and improved the degree of intelligence of described line diced system at three-dimensional picture.
From above-mentioned technical scheme as can be seen, the embodiment of the invention is based on the line cutting data disposal route on the UG operating platform, the integral body identification of the pattern line by treating cut workpiece, the setting of cutting parameter, profile choose generation with corresponding run time version, realized data processing to three-dimensional picture, thereby satisfied the process requirements of the three-dimensional picture of processing component correspondence, overcome the high shortcoming of conversion complexity, cost that to bring the X-Y scheme conversion in the prior art; Simultaneously, the notebook data disposal route increases with respect to the automatic programming function of prior art, can detect and machining profile has the workpiece of tapering, having solved needs in the prior art figure that the tapering workpiece is arranged is carried out manual programming identification and handles and produce error rate height, inefficient problem; In addition, because the raising of the automatic programming function of this data processing method, this method is discerned automatically at the whole figure of workpiece, saved to graphic documentation in the parsing and the complicated removal work of irrelevant lines, improve work efficiency, reduced defect rate.
Description of drawings
In order to be illustrated more clearly in the embodiment of the invention or technical scheme of the prior art, to do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art below, apparently, accompanying drawing in describing below only is some embodiments of the present invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the disclosed a kind of mechanical wires cutting data process flow figure based on the UG platform of the embodiment of the invention;
Fig. 2 is the disclosed a kind of mechanical wires cutting data process flow figure based on the UG platform of the embodiment of the invention;
Fig. 3 is the disclosed a kind of mechanical wires cutting data process flow figure based on the UG platform of the embodiment of the invention;
Fig. 4 is the disclosed a kind of mechanical wires cutting data treating apparatus structural representation based on the UG platform of the embodiment of the invention;
Fig. 5 is the disclosed a kind of mechanical wires cutting data disposal system structural representation based on the UG platform of the embodiment of the invention.
Embodiment
For quote and know for the purpose of, hereinafter the technical term of Shi Yonging, write a Chinese character in simplified form or abridge and be summarized as follows:
UG:Unigraphics, an Interactive CAD of Hydro-machine/CAM (computer-aided design (CAD) and computer-aided manufacturing) system;
Below in conjunction with the accompanying drawing in the embodiment of the invention, the technical scheme in the embodiment of the invention is clearly and completely described, obviously, described embodiment only is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills belong to the scope of protection of the invention not making the every other embodiment that is obtained under the creative work prerequisite.
The embodiment of the invention discloses a kind of mechanical wires cutting data disposal route, device and system, cut demand, and improved the automated programming ability of line cutting programing system with the line that satisfies at three-dimensional picture based on the UG platform.
Fig. 1 shows a kind of mechanical wires cutting data disposal route based on the UG operating platform, comprising:
Step 101: on described UG platform, identification is is also intercepted and captured the pattern line that constitutes workpiece to be cut, and, at default split requirement, set cutting parameter;
Adopt the automated programming operating platform of described UG platform, treat the Figure recognition of cut workpiece automatically, when containing the lines that join in this figure, then obtain tie point and connected mode information between the lines;
When the lines of discerning and intercept and capture are then to obtain the terminal point information of these wall scroll lines for the wall scroll lines.
Described cutting parameter is according to the processing needs of reality, the setting of the actual conditions of can fitting, in the present embodiment, at the design split requirement, set cutting way, surplus setting, side-play amount and offset direction, need to prove the above-mentioned form of enumerating that is not limited to.
Step 102: choose the cutting pattern profile according to the pattern line of described workpiece to be cut and in conjunction with described cutting parameter;
After good with the figure corresponding cutting parameter setting of described workpiece, on described UG operating platform, choose the profile of cutting pattern successively according to described cutting direction, in practical operation, the figure that is selected changes color successively and formulates the feed line and the direction of feed line;
When handling a plurality of cutting closed figures profile, can after choosing first closed figures profile, continue to choose next graph outline, and calculate leapfrog distance and leapfrog mode automatically.
Step 103: after the described cutting pattern profile of reference is determined cutting track, generate the G code file of the UG platform corresponding with described cutting track.
In the present embodiment: by discerning and obtain the pattern line of workpiece to be cut, and carried out cutting parameter setting, graph outline selection successively and generated the run time version process, carry out the three-dimensional picture information processing, thereby satisfied the process requirements of the three-dimensional picture of processing component correspondence.
Fig. 2 shows another mechanical wires cutting data disposal route based on the UG platform, comprising:
Step 201: on described UG platform, identification is is also intercepted and captured the pattern line that constitutes workpiece to be cut, and, at default split requirement, set cutting parameter;
Step 202: choose the cutting pattern profile according to the pattern line of described workpiece to be cut and in conjunction with described cutting parameter;
Step 203: after the described cutting pattern profile of reference is determined cutting track, generate the G code file of the UG platform corresponding with described cutting track;
Step 204: utilize the code database of described UG platform, the G code file that generates is carried out the optimization that is complementary with cutting operation;
The foundation of described code database provides more comprehensive data refer in conjunction with machined parameters system, genetic algorithm and intelligent identification technology for reality processing.Described code database is optimized the G code file that generates, be this G code file that generates to be adjusted according to the G code module with reality cutting applying of storage, to play the purpose of proofreading and correct described G code, thereby make the line cutting operation more accurate, and then reach the purpose of reduction in the numbers of seconds.
Fig. 3 shows a kind of mechanical wires cutting data disposal route based on the UG platform, need clearly be, how present embodiment is handled at the part that includes tapering in the workpiece figure illustrates and illustrate:
Step 301: on described UG platform, identification is is also intercepted and captured the pattern line that constitutes workpiece to be cut, and, at default split requirement, set cutting parameter;
Step 302: with the reference plane is reference surface, according to the pattern line of the described tapering of discerning and in conjunction with tapering shift value and the tapering offset direction set at the pattern line of described tapering, chooses the cutting pattern profile;
Step 303: after the described cutting pattern profile of reference is determined cutting track, generate the G code file of the UG platform corresponding with described cutting track.
The code file that generates at described tapering figure is a tapering G code file.
Step 304: utilize the code database of described taper UG platform, the G code file that generates is carried out the optimization that is complementary with cutting operation.
It needs to be noted: when step 302 does not have the figure of tapering in processing, carry out with reference to diagram and the explanation thereof of Fig. 2.
Need explanation to be, in same workpiece, may include a plurality of dissimilar figures, figure that does not have tapering and the figure that has tapering are arranged, the figure that present embodiment will have tapering elaborates, purpose is to embody: how to carry out profile when containing the tapering lines in the pending figure and choose, utilize data processing method of the present invention, realized the cutting process of three-dimensional picture line, and also can also can discern not transforming figure and saving under the situation of manual programming for the figure that tapering is arranged, parameter setting, profile is selected, the process that track and code file generate; Need the figure that the tapering workpiece is arranged is carried out manual programming identification and handles and produce error rate height, inefficient problem thereby solved in the prior art.
Fig. 4 shows a kind of mechanical wires cutting data treating apparatus structure based on the UG platform, comprises
Graphic element obtains and cutting parameter setting module 401, is used to discern and intercept and capture the graph line that constitutes workpiece to be cut, and, at default split requirement, set cutting parameter;
Graph outline is chosen module 402, is used for choosing the cutting pattern profile according to the pattern line of described workpiece to be cut and in conjunction with described cutting parameter;
Tapering pattern process module 404, being used for the reference plane is reference surface, according to the pattern line of the described tapering of discerning and in conjunction with tapering shift value and the tapering offset direction set at the pattern line of described tapering, chooses the cutting pattern profile;
Need to prove that described graph outline chooses module 402 and tapering pattern process module 404 can be incorporated in the unit.
Described data processing equipment is corresponding with described method, the purpose that has satisfied the three-dimensional picture process requirements and realized the integral body of figure is discerned.
Fig. 5 shows a kind of mechanical wires cutting data disposal system based on the UG platform, comprising: based on mechanical wires cutting data treating apparatus 501, network transmission system 502 and the machine processing system 503 of UG platform, described device 501 comprises:
Graphic element obtains and cutting parameter setting module 5011, is used to discern and intercept and capture the pattern line that constitutes workpiece to be cut, and, at default split requirement, set cutting parameter;
Graph outline is chosen module 5012, is used for choosing the cutting pattern profile according to the pattern line of described workpiece to be cut and in conjunction with described cutting parameter;
It is to be noted, also show tapering pattern process module 5014 in the present embodiment, be used for the reference plane is reference surface, according to the pattern line of the described tapering of discerning and in conjunction with tapering shift value and the tapering offset direction set at the pattern line of described tapering, choose the cutting pattern wheel;
Described data handling system and described system and method, device are all corresponding, described system integrates described mechanical wires cutting data treating apparatus, network transmission system and machine processing system, not only realized line cutting and the whole identification of figure, and improved the degree of intelligence of described line diced system at three-dimensional picture.
In sum:
Embodiments of the invention: based on the line cutting data disposal route on the UG operating platform, the integral body identification of the pattern line by treating cut workpiece, the setting of cutting parameter, profile choose generation with corresponding run time version, realized data processing to three-dimensional picture, thereby satisfied the process requirements of the three-dimensional picture of processing component correspondence, overcome the high shortcoming of conversion complexity, cost that to bring the X-Y scheme conversion in the prior art;
Simultaneously, the notebook data disposal route increases with respect to the automatic programming function of prior art, can detect and machining profile has the workpiece of tapering, having solved needs in the prior art figure that the tapering workpiece is arranged is carried out manual programming identification and handles and produce error rate height, inefficient problem;
In addition, because the raising of the automatic programming function of this data processing method, this method is discerned automatically at the whole figure of workpiece, saved to graphic documentation in the parsing and the complicated removal work of irrelevant lines, improved work efficiency and reduced defect rate.
The embodiment of the invention discloses device corresponding with described method and system, described data processing equipment is corresponding with described method, the purpose that has satisfied the three-dimensional picture process requirements and realized the integral body of figure is discerned.
Described data handling system and described system and method, device are all corresponding, described system integrates described mechanical wires cutting data treating apparatus, network transmission system and machine processing system, not only realized line cutting and the whole identification of figure, and improved the degree of intelligence of described line diced system at three-dimensional picture.
Each embodiment adopts the mode of going forward one by one to describe in this instructions, and what each embodiment stressed all is and the difference of other embodiment that identical similar part is mutually referring to getting final product between each embodiment.For the disclosed device of embodiment, because it is corresponding with the embodiment disclosed method, so description is fairly simple, relevant part partly illustrates referring to method and gets final product.
The professional can also further recognize, the unit and the algorithm steps of each example of describing in conjunction with embodiment disclosed herein, can realize with electronic hardware, computer software or the combination of the two, for the interchangeability of hardware and software clearly is described, the composition and the step of each example described prevailingly according to function in the above description.These functions still are that software mode is carried out with hardware actually, depend on the application-specific and the design constraint of technical scheme.The professional and technical personnel can use distinct methods to realize described function to each specific should being used for, but this realization should not thought and exceeds scope of the present invention.
To the above-mentioned explanation of the disclosed embodiments, make this area professional and technical personnel can realize or use the present invention.Multiple modification to these embodiment will be conspicuous concerning those skilled in the art, and defined herein General Principle can realize under the situation that does not break away from the spirit or scope of the present invention in other embodiments.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet and principle disclosed herein and features of novelty the wideest corresponding to scope.
Claims (10)
1. the mechanical wires cutting data disposal route based on the UG platform is characterized in that, comprising:
On described UG platform, identification is is also intercepted and captured the pattern line that constitutes workpiece to be cut, and, at default split requirement, set cutting parameter;
Choose the cutting pattern profile according to the pattern line of described workpiece to be cut and in conjunction with described cutting parameter;
After the described cutting pattern profile of reference is determined cutting track, generate the G code file of the UG platform corresponding with described cutting track.
2. data processing method according to claim 1 is characterized in that, the pattern line that described identification and intercepting and capturing constitute workpiece to be cut is specially:
Adopt the automated programming operating platform of described UG platform, treat the Figure recognition of cut workpiece automatically, obtain tie point and connected mode information between the lines of this figure, and the terminal point information of wall scroll lines.
3. data processing method according to claim 1 is characterized in that, and is described at default split requirement, sets cutting parameter and is specially:
At default split requirement, set cutting way, surplus setting, side-play amount and offset direction.
4. data processing method according to claim 1 is characterized in that, when including the tapering pattern line in the described element to be cut, according to the pattern line of described workpiece to be cut and choose the cutting pattern profile in conjunction with described cutting parameter and be specially:
With the reference plane is reference surface, according to the pattern line of the described tapering of discerning and in conjunction with tapering shift value and the tapering offset direction set at the pattern line of described tapering, chooses the cutting pattern profile.
5. data processing method according to claim 1 is characterized in that, also comprises: utilize the code database of described UG platform, the G code file that generates is carried out the optimization that is complementary with cutting operation.
6. data processing method according to claim 6 is characterized in that, also comprises: in conjunction with the G code history file and the actual cut state data of cut workpiece, create code database.
7. the mechanical wires cutting data treating apparatus based on the UG platform is characterized in that, comprising:
Graphic element obtains and the cutting parameter setting module, is used to discern and intercept and capture the pattern line that constitutes workpiece to be cut, and, at default split requirement, set cutting parameter;
Graph outline is chosen module, is used for choosing the cutting pattern profile according to the pattern line of described workpiece to be cut and in conjunction with described cutting parameter;
Code generation module is used for generating the G code file of the UG platform corresponding with described cutting track with reference to after described cutting pattern profile determines cutting track.
8. device according to claim 8, it is characterized in that, also comprise the tapering pattern process module, be used for the reference plane is reference surface, according to the pattern line of the described tapering of discerning and in conjunction with tapering shift value and the tapering offset direction set at the pattern line of described tapering, choose the cutting pattern profile.
9. device according to claim 8 is characterized in that, also comprises code database, and the G code file that is used for generating carries out the optimization that is complementary with cutting operation.
10. the mechanical wires cutting data disposal system based on the UG platform is characterized in that, comprising: based on mechanical wires cutting data treating apparatus, network transmission system and the machine processing system of UG platform:
Graphic element obtains and the cutting parameter setting module, is used to discern and intercept and capture the pattern line that constitutes workpiece to be cut, and, at default split requirement, set cutting parameter;
Graph outline is chosen module, is used for choosing the cutting pattern profile according to the pattern line of described workpiece to be cut and in conjunction with described cutting parameter;
Code generation module is used for generating the G code file of the UG platform corresponding with described cutting track with reference to after described cutting pattern profile determines cutting track;
Network transmission system is used for described G code file transfer to machine processing system;
Machine processing system is used for identification and resolves described G code file, generates the actual machining locus corresponding with this G code file, and, according to this machining locus described figure to be cut is cut.
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Cited By (4)
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CN107571042A (en) * | 2017-09-08 | 2018-01-12 | 桂林加宏汽车修理有限公司 | The method and system that a kind of Digit Control Machine Tool workpiece is installed automatically |
CN109822294A (en) * | 2018-12-29 | 2019-05-31 | 广州兴森快捷电路科技有限公司 | A kind of PCB contour processing method, device and readable storage medium storing program for executing |
CN111752220A (en) * | 2019-03-27 | 2020-10-09 | 无锡市比奥迪科技有限公司 | Novel method for generating variable cone die by linear cutting |
CN111752219A (en) * | 2019-03-27 | 2020-10-09 | 无锡市比奥迪科技有限公司 | Novel method for generating specified taper die by linear cutting |
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CN101259553A (en) * | 2008-04-21 | 2008-09-10 | 耐普罗机械(苏州)有限公司 | Electrospark forming processing DNC system facing die making system |
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JPH04193421A (en) * | 1990-11-27 | 1992-07-13 | Amada Washino Co Ltd | Wire cut electric discharge machining device |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107571042A (en) * | 2017-09-08 | 2018-01-12 | 桂林加宏汽车修理有限公司 | The method and system that a kind of Digit Control Machine Tool workpiece is installed automatically |
CN109822294A (en) * | 2018-12-29 | 2019-05-31 | 广州兴森快捷电路科技有限公司 | A kind of PCB contour processing method, device and readable storage medium storing program for executing |
CN109822294B (en) * | 2018-12-29 | 2022-03-01 | 广州兴森快捷电路科技有限公司 | PCB (printed Circuit Board) appearance processing method and device and readable storage medium |
CN111752220A (en) * | 2019-03-27 | 2020-10-09 | 无锡市比奥迪科技有限公司 | Novel method for generating variable cone die by linear cutting |
CN111752219A (en) * | 2019-03-27 | 2020-10-09 | 无锡市比奥迪科技有限公司 | Novel method for generating specified taper die by linear cutting |
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