CN105739470A - Maintenance house maintenance state control system and control method of precast concrete slab production line - Google Patents
Maintenance house maintenance state control system and control method of precast concrete slab production line Download PDFInfo
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- CN105739470A CN105739470A CN201610184642.0A CN201610184642A CN105739470A CN 105739470 A CN105739470 A CN 105739470A CN 201610184642 A CN201610184642 A CN 201610184642A CN 105739470 A CN105739470 A CN 105739470A
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- 238000012423 maintenance Methods 0.000 title claims abstract description 45
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 title abstract description 21
- 239000011178 precast concrete Substances 0.000 title abstract description 4
- 230000003993 interaction Effects 0.000 claims abstract description 26
- 239000004567 concrete Substances 0.000 claims abstract description 25
- 238000012545 processing Methods 0.000 claims abstract description 12
- 230000009471 action Effects 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 3
- 101100190617 Arabidopsis thaliana PLC2 gene Proteins 0.000 description 14
- 101100408456 Arabidopsis thaliana PLC8 gene Proteins 0.000 description 14
- 101100464304 Caenorhabditis elegans plk-3 gene Proteins 0.000 description 14
- 101100093534 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) RPS1B gene Proteins 0.000 description 14
- 230000008901 benefit Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000013024 troubleshooting Methods 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Warehouses Or Storage Devices (AREA)
- Control By Computers (AREA)
- General Factory Administration (AREA)
Abstract
The invention relates to the technical field of precast concrete slab production, and provides a maintenance house maintenance state control system of a precast concrete slab production line. the system comprises a main controller PLC, a man-machine interaction display unit and pallet truck; the main controller PLC comprises a fault processing module, a pallet truck control module and a maintenance house state control module; and the pallet truck control module is connected with the pallet truck, and the main controller PLC is connected with the man-machine interaction display unit. A method using the control system is further provided. The system and method are advantageous in that multi-mode control is adopted, a maintenance house maintenance state is clear and controllable, the product quality is ensured, the system and method have guidance and normativity for workers' operation, and the qualified rate of products and production efficiency of a concrete production line are improved.
Description
Technical field
The present invention relates to precast concrete production technical field, particularly to curing room maintenance state control system and the control method of a kind of concrete prefabricated board assembly line.
Background technology
Housing industrialization obtains extensive concern, so-called housing industrialization in building trade, refers to and builds house by the mode of industrialized production, to improve the labor productivity that house produces, improves the total quality of house, reduces cost, reduces material consumption.Housing industrialization the most important thing is to realize component and fitting Prefabrication batch production, namely to have the industrial production line that disclosure satisfy that preform production requires.
The quality of production of concrete prefabricated board is closely bound up with the curing time of product and temperature; under the premise improving production line efficiency; guarantee the quality of concrete prefabricated board; the maintenance state of curing room is most important; current domestic concrete prefabricated board production line automation degree is not high; the management of maintenance state is perfect not, can't well meet the product maintenance under various operating modes under production line high-efficiency operation in the future.
Summary of the invention
The purpose of the present invention overcomes the deficiencies in the prior art exactly, curing room maintenance state control system and the control method of a kind of concrete prefabricated board assembly line are provided, adopt the method updating curing room state under various modes, the maintenance state making curing room is clearly controlled, ensure that the quality of product, the operation of workman is had guidance and standardization, improves the qualification rate of product and the production efficiency of concrete production line.
The curing room maintenance state control system of a kind of concrete prefabricated board assembly line of the present invention, including master controller PLC, man-machine interaction display unit, pallet truck；Described master controller PLC includes fault processing module, pallet truck controls module, curing room status control module；Described pallet truck controls module and is connected with described pallet truck, and described master controller PLC is connected with described man-machine interaction display unit.
Further, described master controller PLC is connected by Ethernet with described man-machine interaction display unit, and described pallet truck is controlled module and is connected by profibus bus with described pallet truck.
Further, described curing room status control module includes automatically controlling submodule, Non-follow control submodule, and described control system can automatically control switching between Non-follow control.
Further, in control process, described fault processing module judges described control system whether fault, and when there being fault, fault message is shown by described man-machine interaction display unit；
Described control system is in and automatically controls or be in Non-follow control and carry out logical judgment by described master controller PLC, and starts and automatically control submodule or Non-follow control submodule accordingly；
Described master controller PLC controls module information according to described pallet truck, it is judged that warehouse compartment is in 1 curing period or 2 curing periods, and judges whether curing time expires；
Described master controller PLC automatically control mutually switch between Non-follow control time, residue curing period, warehouse compartment state are carried out logical judgment and renewal.
Present invention also offers the control method of a kind of curing room maintenance state control system using above-mentioned concrete prefabricated board assembly line, including:
Described fault processing module judges described control system whether fault, when there being fault, and the step that fault message is shown by described man-machine interaction display unit；
Described control system is in and automatically controls or be in Non-follow control and carry out logical judgment by described master controller PLC, and starts and automatically control submodule or the step of Non-follow control submodule accordingly；
Described master controller PLC controls module information according to described pallet truck, it is judged that warehouse compartment is in 1 curing period or 2 curing periods, and judges the step whether curing time expires；
Described master controller PLC automatically control mutually switch between Non-follow control time, residue curing period, warehouse compartment state are carried out the step of logical judgment and renewal.
Further, the warehouse compartment warning message that curing period is expired by described master controller PLC is shown on described man-machine interaction display unit.
Further, automatically control when described control system is in, described master controller PLC judges the operation of pallet truck, if being put in storage by line, after pallet truck action, updates corresponding warehouse compartment state；If being entered line by storehouse, after pallet truck action, corresponding warehouse compartment state resets；If ferry-boat, warehouse compartment state is constant.
Further, when described control system is in Non-follow control, comprise the following steps:
Step one, record automatically control the moment switching to Non-follow control and warehouse compartment state；
Step 2, judge whether each warehouse compartment has die station, as warehouse compartment does not have die station, manually warehouse compartment is operated, manually warehouse compartment state is updated after end of operation, and manually start timing；As warehouse compartment has die station, it is judged that whether die station has product, as there is no product, keep former warehouse compartment state, if any product, then judge whether product curing time expires, as the time expires, then show switching time and report to the police, waiting die station to be removed；As the time not yet expires, then continue display curing time；
Step 3, the die station that maintenance is good are manually taken out, and corresponding warehouse compartment state resets.
The invention have the benefit that employing multi-mode controls, make curing room maintenance state clearly controlled, it is ensured that product quality, the operation of workman is had guidance and standardization, improves conforming product rate and the production efficiency of concrete production line.
Accompanying drawing explanation
Fig. 1 show the curing room maintenance state control system structural representation of the concrete prefabricated board assembly line of the embodiment of the present invention.
Fig. 2 show in embodiment of the present invention curing room location layout figure.
Fig. 3 show embodiment of the present invention control method entirety control flow chart.
Fig. 4 show in the embodiment of the present invention control method flow chart under automatic control state.
Fig. 5 show in the embodiment of the present invention control method flow chart under Non-follow control state.
In figure: 1-man-machine interaction display unit, 2-PLC controller, 3-pallet truck, 21-fault processing module, 22-pallet truck control module, 23-curing room status control module.
Detailed description of the invention
The specific embodiment of the invention is described in detail below in conjunction with concrete accompanying drawing.It should be noted that, what the combination of technical characteristic described in following embodiment or technical characteristic was not construed as isolating, they can be mutually combined thus reaching superior technique effect.In the accompanying drawing of following embodiment, the identical label that each accompanying drawing occurs represents identical feature or parts, can be applicable in different embodiment.
As it is shown in figure 1, the curing room maintenance state control system of a kind of concrete prefabricated board assembly line of the embodiment of the present invention, including master controller PLC2, man-machine interaction display unit 1, pallet truck 3；Described master controller PLC2 includes fault processing module 21, pallet truck controls module 22, curing room status control module 23；Described pallet truck controls module 22 and is connected with described pallet truck 3, and described master controller PLC2 is connected with described man-machine interaction display unit 1.
Preferably, described master controller PLC2 is connected by Ethernet with described man-machine interaction display unit 1, and described pallet truck is controlled module 22 and is connected by profibus bus with described pallet truck 3.
Preferably, described curing room status control module 23 includes automatically controlling submodule, Non-follow control submodule, and described control system can automatically control switching between Non-follow control.
Preferably, in control process, described fault processing module 21 judges described control system whether fault, and when there being fault, fault message is shown by described man-machine interaction display unit 1；
Described control system is in and automatically controls or be in Non-follow control and carry out logical judgment by described master controller PLC2, and starts and automatically control submodule or Non-follow control submodule accordingly；
Described master controller PLC2 controls module 22 information according to described pallet truck, it is judged that warehouse compartment is in 1 curing period or 2 curing periods, and judges whether curing time expires；
Described master controller PLC2 automatically control mutually switch between Non-follow control time, residue curing period, warehouse compartment state are carried out logical judgment and renewal.
A kind of control method of the curing room maintenance state control system using above-mentioned concrete prefabricated board assembly line, including:
Described fault processing module 21 judges described control system whether fault, when there being fault, and the step that fault message is shown by described man-machine interaction display unit 1；
Described control system is in and automatically controls or be in Non-follow control and carry out logical judgment by described master controller PLC2, and starts and automatically control submodule or the step of Non-follow control submodule accordingly；
Described master controller PLC2 controls module 22 information according to described pallet truck, it is judged that warehouse compartment is in 1 curing period or 2 curing periods, and judges the step whether curing time expires；
Described master controller PLC2 automatically control mutually switch between Non-follow control time, residue curing period, warehouse compartment state are carried out the step of logical judgment and renewal.
Preferably, the warehouse compartment warning message that curing period is expired by described master controller PLC2 is shown on described man-machine interaction display unit 1.
Preferably, automatically controlling when described control system is in, described master controller PLC2 judges the operation of pallet truck 3, if being put in storage by line, after pallet truck 3 action, updates corresponding warehouse compartment state；If being entered line by storehouse, after pallet truck 3 action, corresponding warehouse compartment state resets；If ferry-boat, warehouse compartment state is constant.
Preferably, when described control system is in Non-follow control, comprise the following steps:
Step one, record automatically control the moment switching to Non-follow control and warehouse compartment state；
Step 2, judge whether each warehouse compartment has die station, as warehouse compartment does not have die station, manually warehouse compartment is operated, manually warehouse compartment state is updated after end of operation, and manually start timing；As warehouse compartment has die station, it is judged that whether die station has product, as there is no product, keep former warehouse compartment state, if any product, then judge whether product curing time expires, as the time expires, then show switching time and report to the police, waiting die station to be removed；As the time not yet expires, then continue display curing time；
Step 3, the die station that maintenance is good are manually taken out, and corresponding warehouse compartment state resets.
Embodiment
In the present embodiment, the window that man-machine interaction display unit 1 inputs for parameter, parameter includes the control model (automatic or manual) of curing room, 1 maintenance and 2 curing times, curing room state initial values, the window that simultaneously man-machine interaction display unit 1 is also troubleshooting and curing room state shows, before system is run, workman only need to input parameter and determines and preserve in relevant position.
Master controller PLC2 includes fault processing module 21, pallet truck controls module 22, curing room status control module 23, and function is handling failure respectively, controls pallet truck 3, controls curing room state；Wherein the function of pallet truck 3 has been the transfer of die station, namely controls die station transfer between production line mouth and warehouse compartment, specifically comprises and put in storage by line, entered line, ferry-boat by storehouse, and concrete production line mouth is referring to Fig. 2.
During use, master controller PLC2 receives the parameter of man-machine interaction display unit 1, it is determined that the operational mode of pallet truck 3 and the initial maintenance state of curing room, and judge whether control system exists fault, if there is fault, then enter troubleshooting pattern, fix a breakdown one by one；If there is no fault, then first judge that control system is in automatic control mode or MANUAL CONTROL mode, if automatic control mode, then automatically control submodule and update curing room state, if being in MANUAL CONTROL mode, then updated curing room maintenance state by Non-follow control submodule.
In conjunction with Fig. 2, Fig. 3, if being in automatic control mode, then automatically controlling whether the action that submodule first judges that pallet truck 3 currently performs is put in storage by line, if so, then further determining whether as being put in storage by demoulding line, if so, then warehouse compartment state becomes sky die station, not-time；If it is not, then further determine whether that if so, then warehouse compartment state becomes there is product, starts 1 maintenance, starts timing according to 1 curing time in order to be built line warehouse-in by secondary；If it is not, then further determine whether that, for being put in storage by plucking line, if so, then warehouse compartment state becomes there is product, start 2 maintenances, start timing according to 2 curing times；If the action that pallet truck 3 currently performs is not put in storage by line, then further determining whether as being entered line by storehouse, if so, then warehouse compartment state becomes sky warehouse compartment, not-time；If not being entered line by storehouse, then further determine whether that if so, then warehouse compartment state does not update, if it is not, continue to start anew to judge in order to ferry.
nullIn conjunction with Fig. 2、Fig. 4，If MANUAL CONTROL mode，The moment and the warehouse compartment state that are switched to MANUAL CONTROL mode by automatic control mode is then first recorded by Non-follow control subelement，Secondly after judging switching, which warehouse compartment has die station，If no，Then can manually this warehouse compartment be operated，End of operation，Its warehouse compartment state is modified，And manually boot timing，If there being die station，Then further determine whether product，If there is no product，Then do not need to update warehouse compartment state，If any product，Then determine whether whether this product is 1 maintenance，If，Further judge whether 1 curing time terminates，If terminating，Then show switching instant and report to the police，If being not over，Then continue timing and be shown on man-machine interaction display unit 1，If not 1 maintenance，Further determining whether to be 2 maintenances，If，Further judge whether 2 curing times terminate，If terminating，Then show switching instant and report to the police，If being not over，Then continue timing and be shown on man-machine interaction display unit 1，Treat that 1 maintenance or 2 curing times arrive，Display curing time to moment and report to the police，Treat that die station is removed，Change warehouse compartment state is not-time.
Under automatic control mode, curing room state can automatically update warehouse compartment state according to the complete signal of the action of pallet truck 3, maintenance stage and curing time, when automatic control mode is converted to MANUAL CONTROL mode, have started to maintenance and be not fully complete may proceed to maintenance, the meeting that curing time has arrived is reported to the police, the warehouse compartment of empty die station can manually take out according to the die station demand on production line, also the product that can be manually advanced of empty warehouse compartment carries out maintenance, and manually boot timing, after manual mode switches to automatic mode, the warehouse compartment state of current manual pattern just continues to run with as the original state of warehouse compartment state under automatic mode, so repeatedly.
The invention have the benefit that employing multi-mode controls, make curing room maintenance state clearly controlled, it is ensured that product quality, the operation of workman is had guidance and standardization, improves conforming product rate and the production efficiency of concrete production line.
Although have been presented for several embodiments of the present invention herein, it will be appreciated by those of skill in the art that without departing from the spirit of the invention, it is possible to the embodiments herein is changed.Above-described embodiment is illustrative of, should restriction using the embodiments herein as interest field of the present invention.
Claims (8)
1. the curing room maintenance state control system of a concrete prefabricated board assembly line, it is characterised in that include master controller PLC, man-machine interaction display unit, pallet truck；Described master controller PLC includes fault processing module, pallet truck controls module, curing room status control module；Described pallet truck controls module and is connected with described pallet truck, and described master controller PLC is connected with described man-machine interaction display unit.
2. the curing room maintenance state control system of concrete prefabricated board assembly line as claimed in claim 1, it is characterized in that, described master controller PLC is connected by Ethernet with described man-machine interaction display unit, and described pallet truck is controlled module and is connected by profibus bus with described pallet truck.
3. the curing room maintenance state control system of concrete prefabricated board assembly line as claimed in claim 1 or 2, it is characterized in that, described curing room status control module includes automatically controlling submodule, Non-follow control submodule, and described control system can automatically control switching between Non-follow control.
4. the curing room maintenance state control system of concrete prefabricated board assembly line as claimed in claim 3, it is characterized in that, in control process, described fault processing module judges described control system whether fault, when there being fault, fault message is shown by described man-machine interaction display unit；
Described control system is in and automatically controls or be in Non-follow control and carry out logical judgment by described master controller PLC, and starts and automatically control submodule or Non-follow control submodule accordingly；
Described master controller PLC controls module information according to described pallet truck, it is judged that warehouse compartment is in 1 curing period or 2 curing periods, and judges whether curing time expires；
Described master controller PLC automatically control mutually switch between Non-follow control time, residue curing period, warehouse compartment state are carried out logical judgment and renewal.
5. the control method of the curing room maintenance state control system using concrete prefabricated board assembly line as claimed in claim 1, it is characterised in that including:
Described fault processing module judges described control system whether fault, when there being fault, and the step that fault message is shown by described man-machine interaction display unit；
Described control system is in and automatically controls or be in Non-follow control and carry out logical judgment by described master controller PLC, and starts and automatically control submodule or the step of Non-follow control submodule accordingly；
Described master controller PLC controls module information according to described pallet truck, it is judged that warehouse compartment is in 1 curing period or 2 curing periods, and judges the step whether curing time expires；
Described master controller PLC automatically control mutually switch between Non-follow control time, residue curing period, warehouse compartment state are carried out the step of logical judgment and renewal.
6. the control method of the curing room maintenance state control system of concrete prefabricated board assembly line as claimed in claim 5, it is characterised in that the warehouse compartment warning message that curing period is expired by described master controller PLC is shown on described man-machine interaction display unit.
7. the control method of the curing room maintenance state control system of the concrete prefabricated board assembly line as described in claim 5 or 6, it is characterized in that, automatically control when described control system is in, described master controller PLC judges the operation of pallet truck, if being put in storage by line, after pallet truck action, update corresponding warehouse compartment state；If being entered line by storehouse, after pallet truck action, corresponding warehouse compartment state resets；If ferry-boat, warehouse compartment state is constant.
8. the control method of the curing room maintenance state control system of concrete prefabricated board assembly line as claimed in claim 6, it is characterised in that when described control system is in Non-follow control, comprise the following steps:
Step one, record automatically control the moment switching to Non-follow control and warehouse compartment state；
Step 2, judge whether each warehouse compartment has die station, as warehouse compartment does not have die station, manually warehouse compartment is operated, manually warehouse compartment state is updated after end of operation, and manually start timing；As warehouse compartment has die station, it is judged that whether die station has product, as there is no product, keep former warehouse compartment state, if any product, then judge whether product curing time expires, as the time expires, then show switching time and report to the police, waiting die station to be removed；As the time not yet expires, then continue display curing time；
Step 3, the die station that maintenance is good are manually taken out, and corresponding warehouse compartment state resets.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610184642.0A CN105739470B (en) | 2016-03-28 | 2016-03-28 | Concrete prefabricated board assembly line curing room maintenance state control system and control method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610184642.0A CN105739470B (en) | 2016-03-28 | 2016-03-28 | Concrete prefabricated board assembly line curing room maintenance state control system and control method |
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| CN105739470A true CN105739470A (en) | 2016-07-06 |
| CN105739470B CN105739470B (en) | 2019-02-22 |
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| CN109507944A (en) * | 2018-11-30 | 2019-03-22 | 北京星航机电装备有限公司 | A kind of control system and method for concrete prefabricated board precuring |
| CN109591168A (en) * | 2018-11-28 | 2019-04-09 | 北京星航机电装备有限公司 | A kind of fixed die station production line component conservation control system of PC and control method |
| CN112248204A (en) * | 2020-09-28 | 2021-01-22 | 北京星航机电装备有限公司 | One-to-multiple fixed die table concrete precast slab maintenance system and maintenance method |
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| CN112248204A (en) * | 2020-09-28 | 2021-01-22 | 北京星航机电装备有限公司 | One-to-multiple fixed die table concrete precast slab maintenance system and maintenance method |
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| Publication number | Publication date |
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| CN105739470B (en) | 2019-02-22 |
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