CN105734782A - 面料及其染色工艺 - Google Patents
面料及其染色工艺 Download PDFInfo
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- CN105734782A CN105734782A CN201610143856.3A CN201610143856A CN105734782A CN 105734782 A CN105734782 A CN 105734782A CN 201610143856 A CN201610143856 A CN 201610143856A CN 105734782 A CN105734782 A CN 105734782A
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- 239000004744 fabric Substances 0.000 title claims abstract description 45
- 238000004043 dyeing Methods 0.000 title claims abstract description 13
- 238000005516 engineering process Methods 0.000 title abstract description 5
- 239000000835 fiber Substances 0.000 claims description 36
- 210000002268 wool Anatomy 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 17
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 12
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 9
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 9
- 241001330002 Bambuseae Species 0.000 claims description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 9
- 229920004934 Dacron® Polymers 0.000 claims description 9
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 9
- 239000004902 Softening Agent Substances 0.000 claims description 9
- 239000002253 acid Substances 0.000 claims description 9
- 239000011425 bamboo Substances 0.000 claims description 9
- 229910052799 carbon Inorganic materials 0.000 claims description 9
- 239000012530 fluid Substances 0.000 claims description 9
- 239000011941 photocatalyst Substances 0.000 claims description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 6
- 229910019142 PO4 Inorganic materials 0.000 claims description 6
- 108091005804 Peptidases Proteins 0.000 claims description 6
- 239000004365 Protease Substances 0.000 claims description 6
- 102100037486 Reverse transcriptase/ribonuclease H Human genes 0.000 claims description 6
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 6
- 239000004809 Teflon Substances 0.000 claims description 6
- 229920006362 Teflon® Polymers 0.000 claims description 6
- 229910000410 antimony oxide Inorganic materials 0.000 claims description 6
- 150000002148 esters Chemical class 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 claims description 6
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 6
- 239000010452 phosphate Substances 0.000 claims description 6
- 229910052710 silicon Inorganic materials 0.000 claims description 6
- 239000010703 silicon Substances 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 239000004873 Anti Pilling Agent Substances 0.000 claims description 3
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 claims description 3
- 241000196324 Embryophyta Species 0.000 claims description 3
- 229920004933 Terylene® Polymers 0.000 claims description 3
- 239000000049 pigment Substances 0.000 claims description 3
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 claims description 3
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 claims description 3
- 238000009987 spinning Methods 0.000 claims description 3
- 238000010025 steaming Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical compound FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 5
- 238000001816 cooling Methods 0.000 abstract description 2
- 238000002310 reflectometry Methods 0.000 abstract 6
- 238000009958 sewing Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000007943 implant Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/47—Oxides or hydroxides of elements of Groups 5 or 15 of the Periodic Table; Vanadates; Niobates; Tantalates; Arsenates; Antimonates; Bismuthates
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/282—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
- D06M13/292—Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
- D06M16/003—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic with enzymes or microorganisms
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/34—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using natural dyestuffs
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/52—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing synthetic macromolecular substances
- D06P1/5207—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- D06P1/525—Polymers of unsaturated carboxylic acids or functional derivatives thereof
- D06P1/5257—(Meth)acrylic acid
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/02—Material containing basic nitrogen
- D06P3/04—Material containing basic nitrogen containing amide groups
- D06P3/14—Wool
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/34—Material containing ester groups
- D06P3/52—Polyesters
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/79—Polyolefins
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/10—Animal fibres
- D06M2101/12—Keratin fibres or silk
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/35—Abrasion, pilling or fibrillation resistance
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/50—Modified hand or grip properties; Softening compositions
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
- D10B2211/02—Wool
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
- D10B2331/041—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET] derived from hydroxy-carboxylic acids, e.g. lactones
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2403/00—Details of fabric structure established in the fabric forming process
- D10B2403/01—Surface features
- D10B2403/011—Dissimilar front and back faces
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2501/00—Wearing apparel
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Abstract
本发明涉及面料及其染色工艺,其特征在于:所述面料及其染色工艺包括外层的反射性强的背面织物和内层的反射性弱的正面织物,所述背面织物与正面织物之间设置有保暖层。本发明一种面料及其染色工艺,正反面分别采用反射性强的背面织物和反射性弱的正面织物制成,可翻转反穿,昼夜温差大的地区,当白天较热时,把反射性强的背面织物的一面穿在外面,达到降温的效果;当晚上较冷时,把反射性弱的深色面来哦的一面穿在外面,达到保温的效果。
Description
技术领域
本发明涉及面料及其染色工艺,属于面料技术领域。
背景技术
传统的面料是一衣一用,根据季节设计,再昼夜温差大的地区,此种面料无法一衣二用,容易太热或受寒,而普通的如羽绒服,棉服等面料产品,多采用人工操作缝纫机进行产品缝制,通过缝纫线迹,形成羽绒或填充物的储存空间,由于产品的特殊性和产品工艺的要求,为保证产品质量和穿着效果,在采用的生产材料和生产工艺等方面有很多要求和限制,尤其在制造材料选用,缝制工艺以及穿着体验方面存在一定的风险。另外,传统的制作面料的所采用的面料为不可以两面使用。
发明内容
本发明的目的在于克服上述不足,提供不再有热量流失管道,保暖性能强的面料及其染色工艺。
本发明的目的是这样实现的:
一种面料及其染色工艺为:
1)、纱线品种设计:
选用羊毛纤维、竹炭涤纶纤维和聚乳酸纤维,对羊毛纤维、竹炭涤纶纤维和聚乳酸纤维进行抗起球处理、酶处理和柔软处理,抗起球处理选用磷酸酯三氧化二锑混合物作为抗起球剂,磷酸酯三氧化二锑混合物用量为羊毛纤维重量1.5-4%,酶处理系使用蛋白酶进行处理,蛋白酶用量为羊毛纤维重量的0.1-0.2%,柔软处理选用的柔软剂为水溶性有机硅柔软剂,水溶性有机硅柔软剂用量为羊毛纤维重量的6-8%;
2)、复精梳工艺:
将羊毛纤维、竹炭涤纶纤维和聚乳酸纤维复精梳制成毛条;
3)、纺纱工艺:
经前纺-细纱-络筒-并线-倍捻-蒸纱制成纱线,其中制得细纱其支数为81Nm,捻度780Z捻/米;制得的纱线其为支数80Nm的双股纱,合股捻度810S捻/米;防透明涤纶在经纱与纬纱中的重量百分比含量为30;
4)、后整理工艺:
后整理包括:烧毛-单煮-洗呢-双煮-烘呢-光触媒加工液浸轧-烘呢-TEFLON三防整理-焙烘-熟修-刷毛-剪毛-刷毛-给湿-罐蒸,另外,光触媒加工液的用量30g/l—50g/l,轧液率75%—85%,在光触媒加工液的使用时保持车25m/min—30m/min,温度120℃—135℃,TEFLON三防整理加工的轧液75-85%,车速保持18-22m/min,温度160-180℃,最后制得的面料规格为:纱支96/2-100/2Nm,总紧度145-165,经密615-796根/10厘米,纬密400-358根/10厘米,克重340-390克/米;
5)染色工艺:
步骤一:在染缸中加入1-2质量份的聚丙烯酸钠、2-4质量份天然植物色素、5-6质量份酒精、1-2质量份四甲基溴化铵、20-25质量份水,并搅拌均匀制成染色剂;
步骤二:将面料浸泡在染缸中45分钟;
步骤三:将浸泡好的面料在75℃下烘干;
步骤四:将烘干好的面料浸入清水漂洗25分钟;
步骤五:将漂洗好的面料取出自然晾干。
与现有技术相比,本发明的有益效果是:
本发明一种面料及其染色工艺,正反面分别采用反射性强的背面织物和反射性弱的正面织物制成,可翻转反穿,昼夜温差大的地区,当白天较热时,把反射性强的背面织物的一面穿在外面,达到降温的效果;当晚上较冷时,把反射性弱的深色面来哦的一面穿在外面,达到保温的效果。
具体实施方式
本发明涉及一种面料及其染色工艺:
1)、纱线品种设计:
选用羊毛纤维、竹炭涤纶纤维和聚乳酸纤维,对羊毛纤维、竹炭涤纶纤维和聚乳酸纤维进行抗起球处理、酶处理和柔软处理,抗起球处理选用磷酸酯三氧化二锑混合物作为抗起球剂,磷酸酯三氧化二锑混合物用量为羊毛纤维重量1.5-4%,酶处理系使用蛋白酶进行处理,蛋白酶用量为羊毛纤维重量的0.1-0.2%,柔软处理选用的柔软剂为水溶性有机硅柔软剂,水溶性有机硅柔软剂用量为羊毛纤维重量的6-8%;
2)、复精梳工艺:
将羊毛纤维、竹炭涤纶纤维和聚乳酸纤维复精梳制成毛条;
3)、纺纱工艺:
经前纺-细纱-络筒-并线-倍捻-蒸纱制成纱线,其中制得细纱其支数为81Nm,捻度780Z捻/米;制得的纱线其为支数80Nm的双股纱,合股捻度810S捻/米;防透明涤纶在经纱与纬纱中的重量百分比含量为30;
4)、后整理工艺:
后整理包括:烧毛-单煮-洗呢-双煮-烘呢-光触媒加工液浸轧-烘呢-TEFLON三防整理-焙烘-熟修-刷毛-剪毛-刷毛-给湿-罐蒸,另外,光触媒加工液的用量30g/l—50g/l,轧液率75%—85%,在光触媒加工液的使用时保持车25m/min—30m/min,温度120℃—135℃,TEFLON三防整理加工的轧液75-85%,车速保持18-22m/min,温度160-180℃,最后制得的面料规格为:纱支96/2-100/2Nm,总紧度145-165,经密615-796根/10厘米,纬密400-358根/10厘米,克重340-390克/米;
5)染色工艺:
步骤一:在染缸中加入1-2质量份的聚丙烯酸钠、2-4质量份天然植物色素、5-6质量份酒精、1-2质量份四甲基溴化铵、20-25质量份水,并搅拌均匀制成染色剂;
步骤二:将面料浸泡在染缸中45分钟;
步骤三:将浸泡好的面料在75℃下烘干;
步骤四:将烘干好的面料浸入清水漂洗25分钟;
步骤五:将漂洗好的面料取出自然晾干。
Claims (1)
1.一种面料及其染色工艺,其特征在于:其工艺方法为:
1)、纱线品种设计:
选用羊毛纤维、竹炭涤纶纤维和聚乳酸纤维,对羊毛纤维、竹炭涤纶纤维和聚乳酸纤维进行抗起球处理、酶处理和柔软处理,抗起球处理选用磷酸酯三氧化二锑混合物作为抗起球剂,磷酸酯三氧化二锑混合物用量为羊毛纤维重量1.5-4%,酶处理系使用蛋白酶进行处理,蛋白酶用量为羊毛纤维重量的0.1-0.2%,柔软处理选用的柔软剂为水溶性有机硅柔软剂,水溶性有机硅柔软剂用量为羊毛纤维重量的6-8%;
2)、复精梳工艺:
将羊毛纤维、竹炭涤纶纤维和聚乳酸纤维复精梳制成毛条;
3)、纺纱工艺:
经前纺-细纱-络筒-并线-倍捻-蒸纱制成纱线,其中制得细纱其支数为81Nm,捻度780Z捻/米;制得的纱线其为支数80Nm的双股纱,合股捻度810S捻/米;防透明涤纶在经纱与纬纱中的重量百分比含量为30;
4)、后整理工艺:
后整理包括:烧毛-单煮-洗呢-双煮-烘呢-光触媒加工液浸轧-烘呢-TEFLON三防整理-焙烘-熟修-刷毛-剪毛-刷毛-给湿-罐蒸,另外,光触媒加工液的用量30g/l—50g/l,轧液率75%—85%,在光触媒加工液的使用时保持车25m/min—30m/min,温度120℃—135℃,TEFLON三防整理加工的轧液75-85%,车速保持18-22m/min,温度160-180℃,最后制得的面料规格为:纱支96/2-100/2Nm,总紧度145-165,经密615-796根/10厘米,纬密400-358根/10厘米,克重340-390克/米;
5)染色工艺:
步骤一:在染缸中加入1-2质量份的聚丙烯酸钠、2-4质量份天然植物色素、5-6质量份酒精、1-2质量份四甲基溴化铵、20-25质量份水,并搅拌均匀制成染色剂;
步骤二:将面料浸泡在染缸中45分钟;
步骤三:将浸泡好的面料在75℃下烘干;
步骤四:将烘干好的面料浸入清水漂洗25分钟;
步骤五:将漂洗好的面料取出自然晾干。
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CN110466229A (zh) * | 2018-05-11 | 2019-11-19 | 洛伦齐斯公司 | 多层材料及其获得方法,鞍座及机动车座椅 |
CN114717720A (zh) * | 2022-04-30 | 2022-07-08 | 江苏阳光股份有限公司 | 一种可降解绿色环保聚乳酸羊毛精纺面料的制备方法 |
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CN110466229A (zh) * | 2018-05-11 | 2019-11-19 | 洛伦齐斯公司 | 多层材料及其获得方法,鞍座及机动车座椅 |
CN114717720A (zh) * | 2022-04-30 | 2022-07-08 | 江苏阳光股份有限公司 | 一种可降解绿色环保聚乳酸羊毛精纺面料的制备方法 |
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