CN105731435A - High-strength flexible graphene composite heat conduction film and preparation method thereof - Google Patents

High-strength flexible graphene composite heat conduction film and preparation method thereof Download PDF

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CN105731435A
CN105731435A CN201610049008.6A CN201610049008A CN105731435A CN 105731435 A CN105731435 A CN 105731435A CN 201610049008 A CN201610049008 A CN 201610049008A CN 105731435 A CN105731435 A CN 105731435A
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CN105731435B (en
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高超
彭蠡
孙海燕
杨清
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Changxing Deene Technology Co ltd
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ZHEJIANG TANGUSHANGXI MATERIAL SCIENCE & TECHNOLOGY Co Ltd
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Abstract

本发明公开了一种高强柔性石墨烯复合导热膜及其制备方法,该膜由具有微观尺度褶皱的宏观多层褶皱石墨烯通过物理交联组成,片层间可滑移,因此具有极高的柔性。其石墨烯片层结构完美,片层晶区极大并极少含有缺陷,经过高压压制后结构密实,具有超高的导电性和导热性。同时,高分子复合物的存在可交联石墨烯片层,增强石墨烯膜的强度。此高强柔性石墨烯复合导热膜,强度可达到100?300MP,可耐反复弯折1000次以上,断裂伸长率为6?16%,导电率为6000?8600S/cm,热导率为1400?1800W/mK,可广泛用于高强可设计的导热导电器件。The invention discloses a high-strength flexible graphene composite heat-conducting film and a preparation method thereof. The film is composed of macroscopic multilayer wrinkled graphene with microscopic scale wrinkles through physical crosslinking, and the sheets can slide, so it has extremely high flexible. Its graphene sheet structure is perfect, the sheet crystal area is extremely large and contains few defects, the structure is dense after high-pressure pressing, and it has ultra-high electrical and thermal conductivity. At the same time, the existence of the polymer composite can cross-link the graphene sheets and enhance the strength of the graphene film. This high-strength flexible graphene composite heat-conducting film has a strength of 100-300MP, can withstand repeated bending for more than 1000 times, an elongation at break of 6-16%, an electrical conductivity of 6000-8600S/cm, and a thermal conductivity of 1400? 1800W/mK, can be widely used in high-strength and designable thermal and conductive devices.

Description

一种高强柔性石墨烯复合导热膜及其制备方法A kind of high-strength flexible graphene composite heat-conducting film and preparation method thereof

技术领域technical field

本发明涉及新型导热材料及其制备方法,尤其涉及一种超柔性高导热石墨烯膜及其制备方法。The invention relates to a novel heat-conducting material and a preparation method thereof, in particular to an ultra-flexible high-heat-conduction graphene film and a preparation method thereof.

背景技术Background technique

2010年,英国曼彻斯特大学的两位教授Andre GeiM和Konstantin Novoselov因为首次成功分离出稳定的石墨烯获得诺贝尔物理学奖,掀起了全世界对石墨烯研究的热潮。石墨烯有优异的电学性能(室温下电子迁移率可达2×105cM2/Vs),突出的导热性能(5000W/(MK),超常的比表面积(2630M2/g),其杨氏模量(1100GPa)和断裂强度(125GPa)。石墨烯优异的导电导热性能完全超过金属,同时石墨烯具有耐高温耐腐蚀的优点,而其良好的机械性能和较低的密度更让其具备了在电热材料领域取代金属的潜力。In 2010, two professors Andre GeiM and Konstantin Novoselov from the University of Manchester won the Nobel Prize in Physics for their first successful separation of stable graphene, which set off a wave of research on graphene around the world. Graphene has excellent electrical properties (electron mobility up to 2×10 5 cM 2 /Vs at room temperature), outstanding thermal conductivity (5000W/(MK), extraordinary specific surface area (2630M 2 /g), and its Young’s Modulus (1100GPa) and breaking strength (125GPa). The excellent electrical and thermal conductivity of graphene completely exceeds that of metals. At the same time, graphene has the advantages of high temperature resistance and corrosion resistance, and its good mechanical properties and low density make it more Potential to replace metals in the field of electrocaloric materials.

宏观组装氧化石墨烯或者石墨烯纳米片的石墨烯膜是纳米级石墨烯的主要应用形式,常用的制备方法是抽滤法、刮膜法、旋涂法、喷涂法和浸涂法等。通过进一步的高温处理,能够修补石墨烯的缺陷,能够有效的提高石墨烯膜的导电性和热导性,可以广泛应用于智能手机、智能随身硬件、平板电脑、笔记本电脑等高散热需求随身电子设备中去。Graphene film assembled with graphene oxide or graphene nanosheets macroscopically is the main application form of nanoscale graphene, and the commonly used preparation methods are suction filtration method, scraping film method, spin coating method, spray coating method and dip coating method. Through further high-temperature treatment, the defects of graphene can be repaired, and the electrical conductivity and thermal conductivity of the graphene film can be effectively improved. It can be widely used in portable electronics with high heat dissipation requirements such as smartphones, smart portable hardware, tablet computers, and notebook computers. device.

但是目前,所用氧化石墨烯本身尺寸不足,并且含有很多的碎片,使其在导热方面没有得到足够的发展,导热性能被限制在1400W/mK,不能满足科技快速发展的需求。而且膜结构设计的不足使得其柔性尚不明确,限制了其在柔性器件方面的应用。更重要的是,石墨烯导热膜的强度不足80MP,使得其应用受到了极大的限制。However, at present, the size of graphene oxide used is insufficient and contains a lot of fragments, so that it has not been developed enough in thermal conductivity, and its thermal conductivity is limited to 1400W/mK, which cannot meet the needs of rapid technological development. Moreover, the lack of film structure design makes its flexibility unclear, which limits its application in flexible devices. More importantly, the strength of graphene heat conduction film is less than 80MP, which greatly limits its application.

发明内容Contents of the invention

本发明的目的是克服现有技术的不足,提供一种高强柔性石墨烯复合导热膜及其制备方法。The purpose of the present invention is to overcome the deficiencies of the prior art, and provide a high-strength flexible graphene composite heat-conducting film and a preparation method thereof.

本发明的目的是通过以下技术方案实现的:一种高强柔性石墨烯复合导热膜,该高柔性石墨烯膜密度为1.8-2.0g/cm3,由平面取向的平均尺寸大于100μm的高分子复合石墨烯片通过ππ共轭作用相互搭接而成。其中高分子复合石墨烯片中,高分子通过ππ共轭作用或化学键复合在石墨烯片上。The purpose of the present invention is achieved through the following technical solutions: a high-strength flexible graphene composite heat-conducting film, the high-flexibility graphene film density is 1.8-2.0g/cm 3 Graphene sheets overlap each other through ππ conjugation. Among them, in the polymer composite graphene sheet, the polymer is compounded on the graphene sheet through ππ conjugation or chemical bonds.

进一步地,所述导热膜中包含由1-4层的高分子复合石墨烯片构成的石墨烯结构。且石墨烯片的缺陷极少,其ID/TG<0.01。Further, the heat conduction film contains a graphene structure composed of 1-4 layers of polymer composite graphene sheets. And the graphene sheet has very few defects, and its I D /T G <0.01.

一种超柔性高导热石墨烯薄膜的制备方法,包含如下步骤:A preparation method of ultra-flexible high thermal conductivity graphene film, comprising the steps of:

(1)将1质量份平均尺寸大于100um的氧化石墨烯和0.01-1质量份的有机高分子配制成浓度为6~30mg/mL氧化石墨烯水溶液,在溶液中加入质量分数0.1-5%的助剂,所述助剂为在2500℃下可降解的无机盐或在2500℃下可降解的有机小分子;超声分散后,倒在模具板上烘干成氧化石墨烯膜,然后用还原剂进行还原;(1) 1 mass part of graphene oxide with an average size greater than 100um and 0.01-1 mass part of organic polymers are formulated into a graphene oxide aqueous solution with a concentration of 6-30 mg/mL, and 0.1-5% of the mass fraction is added to the solution. Auxiliary agent, the auxiliary agent is an inorganic salt degradable at 2500 °C or a small organic molecule degradable at 2500 °C; after ultrasonic dispersion, pour it on the mold plate and dry it into a graphene oxide film, and then use a reducing agent to restore;

(2)将还原后的石墨烯薄膜在惰性气体氛围下先以0.1-1℃/min的速率升温到500-800℃,保温0.5-2h;(2) Heating the reduced graphene film to 500-800°C at a rate of 0.1-1°C/min in an inert gas atmosphere, and keeping it warm for 0.5-2h;

(3)在惰性气体氛围下以1-3℃/min的速率升温到1000-1300℃,保温0.5-3h;(3) Raise the temperature to 1000-1300°C at a rate of 1-3°C/min in an inert gas atmosphere, and keep it warm for 0.5-3h;

(4)在惰性气体氛围下以5-8℃/min的速率升温到2500-3000℃,保温0.5-4h,自然降温后即可得到多孔石墨烯薄膜。(4) Raise the temperature to 2500-3000° C. at a rate of 5-8° C./min in an inert gas atmosphere, keep it warm for 0.5-4 hours, and obtain a porous graphene film after cooling down naturally.

(5)将石墨烯薄膜在高压下压制即可得超柔性高导热石墨烯膜。(5) Press the graphene film under high pressure to obtain an ultra-flexible and highly thermally conductive graphene film.

进一步的,所述的在2500℃下可降解的无机盐选自碳酸氢铵、尿素、硫脲、偶氮二甲酰胺;在2500℃下可降解的有机小分子选自甘油、聚乙二醇200、聚乙二醇400;有机高分子主要由超支化聚缩水甘油醚、超支化共聚(酯-胺)、超支化聚砜胺、超支化聚硅氧基硅烷、纤维素、羟甲基纤维素钠、蚕丝蛋白、海藻酸钠、壳聚糖、明胶、琼脂、尿素-三聚氰胺、聚酰亚胺、聚对苯二甲酸丁二醇酯、聚对苯二甲酸丙二醇酯、聚乙烯、聚丙烯、聚丁烯、苯乙烯类树脂、聚氧化亚甲基、聚酰胺、聚碳酸酯、聚甲基丙烯酸甲酯、聚苯硫醚、聚苯醚、改性聚苯醚、聚砜、聚醚砜、聚酮、聚醚酮、聚醚醚酮、聚芳酯、聚醚腈中的一种或多种按照任意比混合组成。Further, the inorganic salt degradable at 2500°C is selected from ammonium bicarbonate, urea, thiourea, and azodicarbonamide; the small organic molecule degradable at 2500°C is selected from glycerin, polyethylene glycol 200, polyethylene glycol 400; organic polymers are mainly composed of hyperbranched polyglycidyl ether, hyperbranched copoly(ester-amine), hyperbranched polysulfone amine, hyperbranched polysiloxysilane, cellulose, hydroxymethyl fiber Sodium sodium, silk protein, sodium alginate, chitosan, gelatin, agar, urea-melamine, polyimide, polybutylene terephthalate, polytrimethylene terephthalate, polyethylene, polypropylene , polybutylene, styrene resin, polyoxymethylene, polyamide, polycarbonate, polymethyl methacrylate, polyphenylene sulfide, polyphenylene ether, modified polyphenylene ether, polysulfone, polyether One or more of sulfone, polyketone, polyether ketone, polyether ether ketone, polyarylate and polyether nitrile are mixed according to any ratio.

进一步的,所述的还原剂包含水合肼、胺类、抗坏血酸、碘化氢;由于水合肼在还原过程会使得膜材料膨胀,优先采用水合肼。Further, the reducing agent includes hydrazine hydrate, amines, ascorbic acid, and hydrogen iodide; since hydrazine hydrate will expand the membrane material during the reduction process, hydrazine hydrate is preferred.

进一步的,所述的压制过程压力为50-200MP,时间为6-300h。Further, the pressure of the pressing process is 50-200MP, and the time is 6-300h.

进一步的,所述步骤1中平均尺寸大于100um的氧化石墨烯通过以下方法得到:Further, the graphene oxide with an average size greater than 100um in the step 1 is obtained by the following method:

(1)将Modified-Hummer法获得的氧化石墨片的反应液稀释后,于140目的网筛进行过滤,得到过滤产物;(1) After diluting the reaction solution of the graphite oxide sheet obtained by the Modified-Hummer method, filter at 140 mesh sieves to obtain a filter product;

(2)将步骤1获得的过滤产物于冰水按照体积比1:10混合均匀后,静置2h,逐滴加入双氧水(H2O2的质量分数为30%),直到混合液的颜色不再改变(即混合液中的高锰酸钾已完全去除);(2) After mixing the filtered product obtained in step 1 with ice water according to the volume ratio of 1:10, let it stand for 2 hours, and add hydrogen peroxide (H 2 O 2 mass fraction is 30%) dropwise until the color of the mixed solution changes. Change again (that is, the potassium permanganate in the mixed solution has been completely removed);

(3)向步骤2处理后的混合液中逐滴加入浓盐酸(浓度为12mol/L),直到絮状的氧化石墨消失,再用140目的网筛过滤出氧化石墨晶片;(3) Add concentrated hydrochloric acid (concentration is 12mol/L) dropwise in the mixed solution after step 2 treatment, until the flocculent graphite oxide disappears, then filter out the graphite oxide wafer with 140 mesh screens;

(4)将步骤3获得的氧化石墨晶片置于摇床中,20~80转/min,震荡洗涤,使得氧化石墨晶片剥离,得到无碎片超大片的氧化石墨烯,平均尺寸大于87um,分布系数在0.2-0.5之间。(4) Place the graphite oxide wafer obtained in step 3 in a shaker, 20 to 80 rpm, shake and wash, so that the graphite oxide wafer is peeled off, and a large piece of graphene oxide without fragments is obtained, the average size is greater than 87um, and the distribution coefficient Between 0.2-0.5.

进一步的,所述步骤1中的Modified-Hummer法具体为:在-10℃下,将高锰酸钾充分溶解于质量分数为98%的浓硫酸中,加入石墨,60转/分钟搅拌2h后停止搅拌,在低温(-10-20℃)下反应6-48h,得到宽分布的氧化石墨片反应液;所述的石墨、高锰酸钾与浓硫酸质量体积比为:1g:2-4g:30-40ml,石墨的粒度大于150μm。Further, the Modified-Hummer method in step 1 is specifically: at -10°C, fully dissolve potassium permanganate in concentrated sulfuric acid with a mass fraction of 98%, add graphite, and stir at 60 rpm for 2 hours Stop stirring, react at low temperature (-10-20°C) for 6-48h, and obtain a wide-distributed graphite oxide flake reaction solution; the mass volume ratio of graphite, potassium permanganate and concentrated sulfuric acid is: 1g: 2-4g : 30-40ml, the particle size of graphite is greater than 150μm.

进一步的,所述网筛为钛合金等耐酸网筛。Further, the mesh screen is an acid-resistant mesh screen such as titanium alloy.

进一步的,所述步骤1中,氧化石墨片的反应液通过浓硫酸等稀释剂进行稀释,稀释剂的体积为反应液体积的1-10倍。Further, in the step 1, the reaction solution of the graphite oxide sheet is diluted with a diluent such as concentrated sulfuric acid, and the volume of the diluent is 1-10 times the volume of the reaction solution.

本发明的有益效果在于:本发明通过使用超大片氧化石墨烯成膜,并让其在高温下退火的方式下,完美修复石墨烯缺陷,并使得边缘缺陷降到最低,形成完美的大共轭结构,其共轭尺寸甚至延伸到了整片的石墨烯,保证了石墨烯导热通路的畅通;进一步通过三步独立的升温过程,使得石墨烯表面的官能团逐步脱离,夹杂在石墨烯片之间的助剂(制孔剂)缓慢分解,两者均以气体形式逐级释放,同时,石墨化过程逐次展开,形成石墨烯微气囊;进一步采用高压条件将微气囊进行压缩,形成褶皱,使得石墨烯膜的形变得到记忆,赋予其超高的柔性。复合于石墨烯上的高分子在氮气保护的条件下,逐步脱去官能团,随着石墨烯的石墨化而石墨化演变,在层与层之间以共轭结构或化学键的形式形成交联,极大增强看了石墨烯膜强度。The beneficial effect of the present invention is that: the present invention perfectly repairs graphene defects by forming a film of super large graphene oxide and annealing it at high temperature, and minimizes edge defects to form a perfect large conjugate structure, its conjugated size even extends to the entire graphene, which ensures the smooth flow of the graphene heat conduction path; further through the three-step independent heating process, the functional groups on the surface of the graphene are gradually detached, and the entrapped graphene sheets The auxiliary agent (pore-forming agent) decomposes slowly, and both are released step by step in the form of gas. At the same time, the graphitization process unfolds successively to form graphene micro-airbags; The deformation of the membrane is memorized, giving it ultrahigh flexibility. Under the condition of nitrogen protection, the polymers compounded on graphene gradually remove their functional groups, and graphitization evolves with the graphene graphitization, forming crosslinks in the form of conjugated structures or chemical bonds between layers, Greatly enhanced the strength of the graphene film.

而微气囊的形成过程中,石墨烯表面最为稳定的官能团也随之脱落,加上高温下气体膨胀,由此产生了由1-4层石墨烯片构成的石墨烯结构;石墨烯少层结构的成功引入,极大的提升了材料的导电导热性能。超高导热导热性和柔性的结合,使得该导热膜在高频柔性电子器件方面有着极广的应用潜力。During the formation of micro-airbags, the most stable functional groups on the surface of graphene also fall off, and the gas expands at high temperature, resulting in a graphene structure composed of 1-4 layers of graphene sheets; graphene few-layer structure The successful introduction of the material has greatly improved the electrical and thermal conductivity of the material. The combination of ultra-high thermal conductivity and flexibility makes this thermally conductive film have extremely wide application potential in high-frequency flexible electronic devices.

附图说明Description of drawings

图1为过滤前的氧化石墨晶体(左),过滤后的氧化石墨晶体(右)。Figure 1 shows graphite oxide crystals before filtration (left), and graphite oxide crystals after filtration (right).

图2为过滤前的氧化石墨烯(左),过滤后的氧化石墨烯(右)。Figure 2 shows graphene oxide before filtration (left) and graphene oxide after filtration (right).

图3为50度下反应得到的氧化石墨烯。Figure 3 is graphene oxide obtained by reaction at 50 degrees.

图4为50度下反应得到的氧化石墨烯尺寸分布(左),20度下反应得到的氧化石墨烯尺寸分布(右)。Figure 4 shows the size distribution of graphene oxide obtained by reaction at 50 degrees (left), and the size distribution of graphene oxide obtained by reaction at 20 degrees (right).

图5为石墨烯膜截面图。Figure 5 is a cross-sectional view of a graphene film.

图6为石墨烯膜表面以及内部扫描电镜图片。Figure 6 is a scanning electron microscope picture of the surface and interior of the graphene film.

图7为石墨烯膜的断裂伸长率以及强度的关系示意图。Fig. 7 is a schematic diagram of the relationship between the elongation at break and the strength of the graphene film.

具体实施方式detailed description

本发明通过使用超大片氧化石墨烯成膜,其中平面取向的平均尺寸大于100μm的石墨烯片在构成本发明石墨烯膜的过程中有着重要作用,本发明在氧化石墨晶体水洗之前,采用网筛分离的办法,将碎片分离出。并采用10倍以上体积的冰水进行稀释,使得其晶片不会因硫酸的溶解热而得到破坏。进一步采用摇床震荡洗涤,使得氧化石墨烯片层在剥离的时候避免了机械力的破碎。进一步地,本发明还通过低温条件制备石墨烯片,在低温下,高锰酸钾氧化性比较弱,其自分解产生氧气的速率比较慢,因此气体对氧化石墨晶体的破碎作用就很弱,使得大片层的氧化石墨烯得以保存。而且反应过程以及清洗过程中没有剧烈的搅拌和超声过程,因此片层基本上没有破碎。综合以上几点,我们得到了超大片的无碎片的氧化石墨烯,,平均尺寸大于87um,分布系数在0.2-0.5之间,碎片含量低于1%。且石墨烯片的缺陷极少,其ID/TG<0.01。The present invention forms a film by using super large sheets of graphene oxide, in which graphene sheets with an average size of plane orientation greater than 100 μm play an important role in the process of forming the graphene film of the present invention. Before the graphite oxide crystals are washed with water, the present invention uses a mesh screen The method of separation is to separate the fragments. And use more than 10 times the volume of ice water to dilute, so that the wafer will not be damaged by the heat of dissolution of sulfuric acid. Further use of a shaker to shake and wash, so that the graphene oxide sheet avoids mechanical crushing when it is peeled off. Further, the present invention also prepares graphene sheets by low temperature conditions. At low temperatures, potassium permanganate has relatively weak oxidizing properties, and its self-decomposition produces oxygen at a relatively slow rate, so the fragmentation effect of gas on graphite oxide crystals is very weak. This allows large sheets of graphene oxide to be preserved. Moreover, there is no vigorous stirring and ultrasonic process in the reaction process and the cleaning process, so the sheet is basically not broken. Combining the above points, we obtained a super-large piece of non-fragmented graphene oxide, with an average size greater than 87um, a distribution coefficient between 0.2-0.5, and a fragment content of less than 1%. Moreover, the graphene sheet has very few defects, and its I D /T G <0.01.

下面结合附图及实施例对本发明作进一步的描述。本实施例只用于对本发明做进一步的说明,不能理解为对本发明保护范围的限制,本领域的技术人员根据上述发明的内容做出一些非本质的改变和调整,均属于本发明的保护范围。The present invention will be further described below in conjunction with the accompanying drawings and embodiments. This embodiment is only used to further illustrate the present invention, and should not be understood as limiting the protection scope of the present invention. Those skilled in the art make some non-essential changes and adjustments according to the content of the above invention, which all belong to the protection scope of the present invention .

实施例1:无碎片超大片的氧化石墨烯的制备Example 1: Preparation of Graphene Oxide without Fragmentary Super Large Sheets

实施例1-1Example 1-1

(1)在-10℃下将高锰酸钾缓慢加入到快速搅动的浓硫酸中,待充分溶解后,加入石墨,60转/分钟缓慢搅拌2h后停止搅拌,在20℃、50℃下分别反应6h,分别得到宽分布的氧化石墨晶体;如图1所示,两种温度下得到的氧化石墨晶片中均存在较多的碎片,这使得其对应的氧化石墨烯同样有很多的碎片(图2)。(1) Slowly add potassium permanganate into the rapidly stirring concentrated sulfuric acid at -10°C. After fully dissolving, add graphite, stir slowly at 60 rpm for 2 hours, then stop stirring. React 6h, obtain the graphite oxide crystal of wide distribution respectively; As shown in Figure 1, all there are more fragments in the graphite oxide wafer that obtains under two kinds of temperatures, this makes its corresponding graphene oxide have a lot of fragments equally (Fig. 2).

(2)将步骤1得到的反应液用浓硫酸稀释(稀释倍数可以为任意倍数,本实施例稀释了10倍左右),并用150um孔径(140目)的钛合金网筛将氧化石墨晶体过滤出来(反应液回收),并缓慢倒入快速搅拌的相对于过滤产物10倍体积的冰水中,静置2h,缓慢加入H2O2,以除去反应中多余的高锰酸钾,加入适量的盐酸直到絮状氧化石墨消失,再用钛合金网筛(140目)过滤出氧化石墨晶片;摇床缓慢震荡洗涤,得到无碎片超大片的氧化石墨烯(平均尺寸为87um,分布系数为0.5)。石墨、高锰酸钾与浓硫酸质量体积比为:1g:2g:40ml,石墨的粒度为200um。(2) The reaction solution obtained in step 1 is diluted with concentrated sulfuric acid (the dilution factor can be any multiple, and the present embodiment is diluted about 10 times), and the graphite oxide crystals are filtered out with a titanium alloy mesh sieve with a 150um aperture (140 mesh) (Reaction solution recovery), and slowly poured into rapidly stirred ice water with respect to 10 times the volume of the filtered product, let stand for 2h, slowly added H 2 O 2 , to remove excess potassium permanganate in the reaction, add an appropriate amount of hydrochloric acid Until the flocculent graphite oxide disappears, the graphite oxide wafer is filtered out with a titanium alloy mesh sieve (140 mesh); the shaking table is slowly oscillated and washed to obtain super large pieces of graphene oxide without fragments (the average size is 87um, and the distribution coefficient is 0.5). The mass volume ratio of graphite, potassium permanganate and concentrated sulfuric acid is: 1g:2g:40ml, and the particle size of graphite is 200um.

如图3所示,高温50度下反应后分离出的氧化石墨晶片分离后洗涤得到的氧化石墨烯同样有很多的碎片;从图4可以看出,低温下(20℃)反应分离后的大片氧化石墨烯尺寸分布更加均匀集中,碎片含量极少。As shown in Figure 3, the graphite oxide wafer separated after the reaction at a high temperature of 50 degrees is separated and the graphene oxide obtained after washing has a lot of fragments; The size distribution of graphene oxide is more uniform and concentrated, and the fragment content is very small.

实施例1-2Example 1-2

在-10℃下将高锰酸钾缓慢加入到快速搅动的浓硫酸中,待充分溶解后,加入石墨,60转/分钟缓慢搅拌2h后停止搅拌,在低温(0℃、)下反应48h,得到反应液;将反应液分别用质量分数98%以上的浓硫酸、质量分数为10%的稀硫酸进行稀释,然后用150um孔径的钛合金网筛将氧化石墨晶体过滤出来(反应液回收),并缓慢倒入快速搅拌的相对于过滤产物10倍体积的冰水中,静置2h,缓慢加入H2O2,以除去反应中多余的高锰酸钾,加入适量的盐酸直到絮状氧化石墨消失,再用钛合金网筛过滤出氧化石墨晶片;摇床缓慢震荡洗涤,得到反应产物。石墨、高锰酸钾与浓硫酸质量体积比为:1:4g:30ml;石墨的粒度为500um。Slowly add potassium permanganate into the rapidly stirring concentrated sulfuric acid at -10°C. After fully dissolving, add graphite, stir slowly at 60 rpm for 2 hours, stop stirring, and react at low temperature (0°C,) for 48 hours. Obtain the reaction solution; the reaction solution is diluted with concentrated sulfuric acid with a mass fraction of more than 98% and dilute sulfuric acid with a mass fraction of 10% respectively, and then the graphite oxide crystals are filtered out with a titanium alloy mesh sieve with a 150um aperture (recovery of the reaction solution), And slowly pour into rapidly stirred ice water 10 times the volume of the filtered product, let it stand for 2 hours, slowly add H 2 O 2 to remove excess potassium permanganate in the reaction, add an appropriate amount of hydrochloric acid until the flocculent graphite oxide disappears , and then filter the graphite oxide wafer with a titanium alloy mesh sieve; slowly shake and wash the shaker to obtain the reaction product. The mass volume ratio of graphite, potassium permanganate and concentrated sulfuric acid is: 1:4g:30ml; the particle size of graphite is 500um.

采用浓硫酸稀释,反应得到的无碎片超大片的氧化石墨烯(平均尺寸为98um,分布系数在0.4),而用稀硫酸稀释,得到的产物中含有大量碎片,尺寸分布系数超过100%。这是由于稀硫酸稀释过程中,大量放热,破坏了氧化石墨晶体。Diluted with concentrated sulfuric acid, the reaction obtained non-fragmented super large graphene oxide (average size is 98um, distribution coefficient at 0.4), and diluted with dilute sulfuric acid, the obtained product contains a large number of fragments, and the size distribution coefficient exceeds 100%. This is due to the large amount of heat released during the dilution process of dilute sulfuric acid, which destroys the graphite oxide crystals.

实施例1-3Example 1-3

在-10℃下将高锰酸钾缓慢加入到快速搅动的浓硫酸中,待充分溶解后,加入石墨,60转/分钟缓慢搅拌2h后停止搅拌,在低温(20℃)下反应28h,得到宽分布的氧化石墨晶体;将反应液用浓硫酸稀释并用150um孔径的钛合金网筛将氧化石墨晶体过滤出来(反应液回收),并分别缓慢倒入快速搅拌的相对于过滤产物5倍体积、8倍体积、10倍体积的冰水中,静置2h,缓慢加入H2O2,以除去反应中多余的高锰酸钾,加入适量的盐酸直到絮状氧化石墨消失,再用钛合金网筛过滤出氧化石墨晶片;摇床缓慢震荡洗涤,得到反应产物;石墨、高锰酸钾与浓硫酸质量体积比为:1:5g:34ml,石墨的粒度为2mm。Slowly add potassium permanganate into the rapidly stirring concentrated sulfuric acid at -10°C. After fully dissolving, add graphite, stir slowly at 60 rpm for 2 hours, stop stirring, and react at low temperature (20°C) for 28 hours to obtain Widely distributed graphite oxide crystals; dilute the reaction solution with concentrated sulfuric acid and filter the graphite oxide crystals with a titanium alloy mesh screen with a pore size of 150um (recovery of the reaction solution), and slowly pour them into rapidly stirring 5 times the volume of the filtered product, 8 times the volume and 10 times the volume of ice water, let it stand for 2 hours, slowly add H 2 O 2 to remove excess potassium permanganate in the reaction, add an appropriate amount of hydrochloric acid until the flocculent graphite oxide disappears, and then use a titanium alloy mesh screen The graphite oxide wafers were filtered out; the shaker was shaken and washed slowly to obtain the reaction product; the mass volume ratio of graphite, potassium permanganate and concentrated sulfuric acid was 1:5g:34ml, and the particle size of graphite was 2mm.

实验结果显示,5倍体积和8倍体积的冰水均不能的得到尺寸均一的石墨烯片,在10倍体积下才能得到无碎片超大片的氧化石墨烯(平均尺寸为92um,分布系数在0.2)。由此可知,冰水的量过低,将使得混合热集中释放,破坏晶体结构。The experimental results show that 5 times the volume and 8 times the volume of ice water cannot obtain graphene sheets with uniform size, and only 10 times the volume can obtain the super-large graphene oxide without fragments (the average size is 92um, and the distribution coefficient is 0.2 ). It can be seen that if the amount of ice water is too low, the heat of mixing will be released intensively and the crystal structure will be destroyed.

实施例2:采用实施例1制备得到的无碎片超大片的氧化石墨烯制备超柔性高导热石墨烯膜。Embodiment 2: Using the non-fragmented super large sheet of graphene oxide prepared in embodiment 1 to prepare an ultra-flexible and highly thermally conductive graphene film.

将1质量份平均尺寸大于100um的氧化石墨烯和1质量份的蚕丝蛋白配制成浓度为30mg/mL氧化石墨烯水溶液,在溶液中加入质量分数5%尿素,经过超声分散后倒在模具板上烘干成氧化石墨烯膜,然后用碘化氢还原剂进行还原;还原后的石墨烯薄膜在惰性气体氛围下先逐步升温500℃,保温0.5h;在惰性气体氛围下逐步升温到1000℃,保温0.5h;在惰性气体氛围下逐步升温到3000℃,保温0.5h,自然降温后即可得到多孔石墨烯薄膜。将石墨烯薄膜在高压下压制即可得超柔性高导热石墨烯膜。Prepare 1 mass part of graphene oxide with an average size greater than 100um and 1 mass part of silk protein into a graphene oxide aqueous solution with a concentration of 30mg/mL, add 5% urea in the solution, and pour it on the mold plate after ultrasonic dispersion Dry the graphene oxide film, and then reduce it with hydrogen iodide reducing agent; the reduced graphene film is first gradually heated up to 500°C in an inert gas atmosphere, and kept for 0.5h; gradually heated to 1000°C in an inert gas atmosphere, Keep warm for 0.5h; gradually raise the temperature to 3000°C in an inert gas atmosphere, keep warm for 0.5h, and then naturally cool down to obtain a porous graphene film. The graphene film is pressed under high pressure to obtain an ultra-flexible and highly thermally conductive graphene film.

所述的500℃下升温速率为1℃/min,1000℃下升温速率为3℃/min,3000℃以下,升温速率为8℃/min。The heating rate at 500°C is 1°C/min, at 1000°C it is 3°C/min, and below 3000°C it is 8°C/min.

所述的压制过程压力为200MP,时间为300h。The pressure of the pressing process is 200MP, and the time is 300h.

得到的膜密度为1.8g/cm3,可耐反复弯折900次以上,断裂伸长率为14%,强度为210MP,导电率为6000S/cm,热导率为1400W/mK。The density of the obtained film is 1.8g/cm 3 , it can withstand more than 900 times of repeated bending, the elongation at break is 14%, the strength is 210MP, the electrical conductivity is 6000S/cm, and the thermal conductivity is 1400W/mK.

图5为石墨烯膜压制之前截面图。从图上看,石墨烯膜层层组装相互交联,这为高强度打下了基础。Fig. 5 is a cross-sectional view of the graphene film before pressing. It can be seen from the figure that the graphene film is assembled and cross-linked layer by layer, which lays the foundation for high strength.

图6为石墨烯膜表面扫描电镜图片。有图可看到其表面以及内部都有很多的褶皱,这为石墨烯膜的柔性奠定了基础。Figure 6 is a scanning electron microscope picture of the graphene film surface. It can be seen from the picture that there are many folds on the surface and inside, which lay the foundation for the flexibility of the graphene membrane.

图7为石墨烯膜的断裂伸长率以及强度。从图上看,我们制备的石墨烯膜的断裂伸长率达到了14%,强度高达210MP;而含有20%碎片的石墨烯膜的断裂伸长率只有6%左右,强度不足100MP。在反复对折后,电导率变化不大,说明其柔性很好,而且反复压延后,其性能又能恢复如初,这说明,我们制备的石墨烯膜是真正的石墨烯宏观组装而成。Figure 7 shows the elongation at break and strength of the graphene film. From the figure, the elongation at break of the graphene film we prepared reached 14%, and the strength was as high as 210MP; while the elongation at break of the graphene film containing 20% fragments was only about 6%, and the strength was less than 100MP. After repeated folding in half, the electrical conductivity does not change much, indicating that its flexibility is very good, and after repeated calendering, its performance can be restored to its original state, which indicates that the graphene film we prepared is a real macroscopic assembly of graphene.

比较例1:如实施例1步骤,将蚕丝蛋白的量变成2质量份,则得到的膜密度为1.6g/cm3,可耐反复弯折100次以上,断裂伸长率为6%,强度为60MP,导电率为2500S/cm,热导率为600W/mK。Comparative Example 1: As in Example 1, the amount of silk protein is changed to 2 parts by mass, and the obtained film has a density of 1.6 g/cm 3 , can withstand repeated bending for more than 100 times, and has an elongation at break of 6%. The strength is 60MP, the conductivity is 2500S/cm, and the thermal conductivity is 600W/mK.

比较例2:如实施例1步骤,将还原后的氧化石墨烯膜直接100度每分钟加热到3000度,则得到的膜密度为1.63g/cm3,可耐反复弯折400次以上,断裂伸长率为5%,强度为90MP,导电率为4000S/cm,热导率为700W/mK。Comparative Example 2: As in Example 1, the reduced graphene oxide film is directly heated at 100 degrees per minute to 3000 degrees, and the obtained film has a density of 1.63 g/cm 3 , which can withstand repeated bending for more than 400 times without breaking. The elongation is 5%, the strength is 90MP, the electrical conductivity is 4000S/cm, and the thermal conductivity is 700W/mK.

比较例3:如上实施例1所示,改变其所用氧化石墨烯的原料,用碎片含量在20%左右的氧化石墨烯。则所制备的膜的密度为1.63g/cm3,反复弯折240后膜损坏,断裂伸长率为6%,强度为84MP,导电率为2400S/cm,热导率为800W/mK。Comparative example 3: As shown in the above example 1, the raw material of the graphene oxide used is changed, and the graphene oxide with a fragment content of about 20% is used. The density of the prepared film was 1.63g/cm 3 , and the film was damaged after repeated bending for 240°, the elongation at break was 6%, the strength was 84MP, the electrical conductivity was 2400S/cm, and the thermal conductivity was 800W/mK.

实施例3:采用实施例1制备得到的无碎片超大片的氧化石墨烯制备超柔性高导热石墨烯膜。Embodiment 3: Using the non-fragmented super large sheet of graphene oxide prepared in embodiment 1 to prepare an ultra-flexible and highly thermally conductive graphene film.

将1质量份平均尺寸大于100um的氧化石墨烯和0.01质量份超支化聚缩水甘油醚的配制成浓度为6mg/mL氧化石墨烯水溶液,在溶液中加入质量分数0.1碳酸氢铵,经过超声分散后倒在模具板上烘干成氧化石墨烯膜,然后用水合肼还原剂进行还原;还原后的石墨烯薄膜在惰性气体氛围下先逐步升温700℃,保温2h;在惰性气体氛围下逐步升温到1100℃,保温3h;在惰性气体氛围下逐步升温到3000℃,保温4h,自然降温后即可得到多孔石墨烯薄膜。将石墨烯薄膜在高压下压制即可得超柔性高导热石墨烯膜。1 part by mass of graphene oxide with an average size greater than 100um and 0.01 part by mass of hyperbranched polyglycidyl ether were formulated into an aqueous solution of graphene oxide with a concentration of 6 mg/mL, and 0.1 mass fraction of ammonium bicarbonate was added to the solution, and after ultrasonic dispersion Pour it on the mold plate and dry it into a graphene oxide film, and then reduce it with hydrazine hydrate reducing agent; the reduced graphene film is firstly heated up to 700°C in an inert gas atmosphere, and kept for 2 hours; it is gradually heated up to 1100°C, keep warm for 3 hours; gradually raise the temperature to 3000°C in an inert gas atmosphere, keep warm for 4 hours, and then get a porous graphene film after natural cooling. The graphene film is pressed under high pressure to obtain an ultra-flexible and highly thermally conductive graphene film.

所述的700℃下升温速率为0.2℃/min,1100℃下升温速率为1℃/min,3000℃以下,升温速率为5℃/min。The heating rate at 700°C is 0.2°C/min, at 1100°C it is 1°C/min, and below 3000°C it is 5°C/min.

所述的压制过程压力为200MP,时间为100h。The pressure of the pressing process is 200MP, and the time is 100h.

得到的膜密度为2.0g/cm3,可耐反复弯折1000次以上,断裂伸长率为16%,强度为100MP,导电率为8600S/cm,热导率为1800W/mK。The density of the obtained film is 2.0g/cm 3 , it can withstand repeated bending for more than 1000 times, the elongation at break is 16%, the strength is 100MP, the electrical conductivity is 8600S/cm, and the thermal conductivity is 1800W/mK.

实施例4:采用实施例1制备得到的无碎片超大片的氧化石墨烯制备超柔性高导热石墨烯膜。Embodiment 4: Using the non-fragmented super large sheet of graphene oxide prepared in embodiment 1 to prepare an ultra-flexible and highly thermally conductive graphene film.

将1质量份平均尺寸大于100um的氧化石墨烯和0.1质量份聚苯硫醚配制成浓度为16mg/mL氧化石墨烯水溶液,在溶液中加入质量分数1%甘油,经过超声分散后倒在模具板上烘干成氧化石墨烯膜,然后用抗坏血栓进行还原;还原后的石墨烯薄膜按照表1—表3所示的热处理方式进行热处理,自然降温后即可得到多孔石墨烯薄膜。将石墨烯薄膜在高压下压制即可得超柔性高导热石墨烯膜。所述的压制过程压力为50MP,时间为6h。Prepare 1 part by mass of graphene oxide with an average size greater than 100um and 0.1 part by mass of polyphenylene sulfide to prepare a graphene oxide aqueous solution with a concentration of 16 mg/mL, add 1% glycerol in the solution, and pour it on the mold plate after ultrasonic dispersion Dry the graphene oxide film on the surface, and then reduce it with anticorrosion; the reduced graphene film is heat-treated according to the heat treatment methods shown in Table 1-Table 3, and the porous graphene film can be obtained after natural cooling. The graphene film is pressed under high pressure to obtain an ultra-flexible and highly thermally conductive graphene film. The pressure of the pressing process is 50MP, and the time is 6h.

表1:第一步升温条件Table 1: The heating conditions of the first step

表2:第二步升温条件Table 2: Second step heating conditions

表3:第三步升温条件Table 3: The third step heating conditions

从表1~表3可以看出,本材料的性能主要有三方面决定,其一材料内部氧化石墨烯片结构修复情况,即官能团的脱落以及高温下碳共轭结构的修复。其二,材料内部三维取向结构的连续性,即内部片层结构的连接性。其三,微气囊的形成才能保证材料的柔性以及石墨烯片层结构的存在。三者共同作用以增加石墨烯膜的性能。It can be seen from Table 1 to Table 3 that the performance of this material is mainly determined by three aspects. One is the repair of the graphene oxide sheet structure inside the material, that is, the loss of functional groups and the repair of the carbon conjugated structure at high temperature. Second, the continuity of the three-dimensional orientation structure inside the material, that is, the connectivity of the internal lamellar structure. Third, the formation of micro-air pockets can ensure the flexibility of the material and the existence of the graphene sheet structure. All three work together to increase the performance of graphene membranes.

从表1可以看出,比较A1、B1、C1、D1、E1,A1的温度过低,不足以除去大部分易降解的官能团,导致第二步高温过程中气体大量快速产生,在高温下撕裂片层结构;E1温度过高,产生气体过快,会大量撕裂材料内部结构,两者都会使得材料性能变差。唯有在B1、C1、D1温度下,官能团会缓慢并彻底清除,以保障材料性能。比较C1、F1、G1、H1,F1升温速率过低,气体释放过于缓慢,不能使得材料内部形成通孔,在接下来的升温过程中不利于微气囊的形成;H1升温过程过快,气体释放过快,撕裂材料内部结构,不利于形成传输通道。唯有CG升温速率下才可以既保证微气囊的形成,又能保证通道的完整。比较C1、I1、J1、K1、L1、M1,I1保温时间过短,不能保证大部分官能团的降解;M1保温过程过长,会吸收炉子里面的焦油,不利于性能的提升。C1、J1、K1、L1正好避免了以上两者。As can be seen from Table 1, comparing A1, B1, C1, D1, and E1, the temperature of A1 is too low to remove most of the easily degradable functional groups, resulting in the rapid generation of a large amount of gas in the second high-temperature process. Split layer structure; E1 temperature is too high, gas is generated too fast, and the internal structure of the material will be torn in large quantities, both of which will make the material performance worse. Only at B1, C1, and D1 temperatures, the functional groups will be removed slowly and completely to ensure the performance of the material. Comparing C1, F1, G1, and H1, the heating rate of F1 is too low, and the gas release is too slow, which cannot form through holes inside the material, which is not conducive to the formation of micro-air pockets in the subsequent heating process; the heating process of H1 is too fast, and the gas release Too fast will tear the internal structure of the material, which is not conducive to the formation of transmission channels. Only at the heating rate of CG can both the formation of micro-air pockets and the integrity of the channel be guaranteed. Comparing C1, I1, J1, K1, L1, and M1, the holding time of I1 is too short, which cannot guarantee the degradation of most functional groups; the holding time of M1 is too long, which will absorb the tar in the furnace, which is not conducive to the improvement of performance. C1, J1, K1, and L1 just avoid the above two.

从表2中可以看出,比较A2、B2、C2、D2、E2,A2升温速率过低不足以形成微小的空隙结构,使得膜不能形成微气囊,严重影响电磁屏蔽性能。E2升温速度过高,会撕裂石墨烯层间结构,使得石墨烯膜链接性变差,导热电磁屏蔽性能都变差。唯有B2、C2、D2的升温速度下,才会有才能既保证微气囊结构又保证石墨烯膜内部的连续性。比较C2、I2、J2、K2、L2、M2,I2保温时间过短,稳定的官能团不能充分脱落;M2时间过长,石墨烯膜容易吸附焦油,不利于膜性能的提升;而C2、J2、K2、M2条件下既可以保证稳定官能团的充分脱落,又能避免焦油的困扰。It can be seen from Table 2 that, comparing A2, B2, C2, D2, and E2, the heating rate of A2 is too low to form a tiny void structure, so that the film cannot form micro-air pockets, which seriously affects the electromagnetic shielding performance. If the heating rate of E2 is too high, the interlayer structure of graphene will be torn, making the linkability of graphene film worse, and the heat conduction and electromagnetic shielding performance will be worse. Only at the heating rates of B2, C2, and D2 can it be possible to ensure both the micro-airbag structure and the continuity inside the graphene membrane. Comparing C2, I2, J2, K2, L2, and M2, the holding time of I2 is too short, and the stable functional groups cannot be fully detached; the holding time of M2 is too long, the graphene film is easy to absorb tar, which is not conducive to the improvement of film performance; while C2, J2, Under the conditions of K2 and M2, it can not only ensure the sufficient shedding of stable functional groups, but also avoid the trouble of tar.

从表3中可以看出,比较A3、B3、C3、D3、E,A3升温速率过低,最稳定官能团脱落的过慢,形成微气囊的过程中不足以支撑微气囊的形成;E3升温过程过快,气体释放以及高温膨胀过快,容易破坏微气囊的形成。只有B3、C3、D3的情况下,微气囊才能稳定的形成,石墨烯上的结构才能缓慢的修复。比较C3、F3、G3、H3、I3,F3终点温度过低,石墨烯结构修复不够完善,所以各种性能都很差;I3终点温度过高,石墨烯会被汽化掉;C3、G3、H3的温度下才能既保证石墨烯结构的修复,又不会被汽化掉。比较C3、J3、K3、L3、M3,J3保温时间过低,石墨烯结构不能充分修复,M3保温时间过长,也会使得吸附炉体里的焦油,影响膜的性能。As can be seen from Table 3, comparing A3, B3, C3, D3, and E, the heating rate of A3 is too low, and the most stable functional group falls off too slowly, which is not enough to support the formation of microairbags in the process of forming microairbags; E3 heating process Too fast, gas release and high temperature expansion are too fast, easily destroying the formation of micro air pockets. Only in the case of B3, C3, and D3, the micro-air pockets can be formed stably, and the structure on the graphene can be slowly repaired. Comparing C3, F3, G3, H3, and I3, the end temperature of F3 is too low, and the repair of graphene structure is not perfect, so various performances are poor; the end temperature of I3 is too high, graphene will be vaporized; C3, G3, H3 Only at a high temperature can the repair of the graphene structure be guaranteed without being vaporized. Comparing C3, J3, K3, L3, and M3, the holding time of J3 is too low, the graphene structure cannot be fully repaired, and the holding time of M3 is too long, which will also cause the tar in the furnace to be adsorbed and affect the performance of the membrane.

实施例5:采用实施例1制备得到的无碎片超大片的氧化石墨烯制备超柔性高导热石墨烯膜。Example 5: Using the non-fragmented super large sheet of graphene oxide prepared in Example 1 to prepare an ultra-flexible and highly thermally conductive graphene film.

将1质量份平均尺寸大于100um的氧化石墨烯和0.5质量份的聚醚腈配制成浓度为16mg/mL氧化石墨烯水溶液,在溶液中加入质量分数4%偶氮二甲酰胺,经过超声分散后倒在模具板上烘干成氧化石墨烯膜,然后用抗坏血酸进行还原;还原后的石墨烯薄膜在惰性气体氛围下先逐步升温500℃,保温2h;在惰性气体氛围下逐步升温到1000℃,保温0.5h;在惰性气体氛围下逐步升温到2500℃,保温4h,自然降温后即可得到多孔石墨烯薄膜。将石墨烯薄膜在高压下压制即可得超柔性高导热石墨烯膜。1 part by mass of graphene oxide with an average size greater than 100um and 0.5 parts by mass of polyether nitrile are formulated into a graphene oxide aqueous solution with a concentration of 16 mg/mL, and 4% azodicarbonamide is added to the solution, and after ultrasonic dispersion Pour it on the mold plate and dry it into a graphene oxide film, and then reduce it with ascorbic acid; the reduced graphene film is first gradually heated up to 500°C in an inert gas atmosphere, and kept for 2 hours; gradually heated up to 1000°C in an inert gas atmosphere, Keep warm for 0.5h; gradually raise the temperature to 2500°C in an inert gas atmosphere, keep warm for 4h, and get a porous graphene film after cooling down naturally. The graphene film is pressed under high pressure to obtain an ultra-flexible and highly thermally conductive graphene film.

所述的500℃下升温速率为0.1℃/min,1000℃下升温速率为1℃/min,2500℃以下,升温速率为7℃/min。The heating rate at 500°C is 0.1°C/min, at 1000°C it is 1°C/min, and below 2500°C it is 7°C/min.

所述的压制过程压力为50MP,时间为120h。The pressure of the pressing process is 50MP, and the time is 120h.

得到的膜密度为1.84g/cm3,可耐反复弯折1200次以上,断裂伸长率为9%,强度为300MP,导电率为6500S/cm,热导率为1500W/mK。The obtained film has a density of 1.84g/cm 3 , can withstand repeated bending for more than 1200 times, has an elongation at break of 9%, a strength of 300MP, an electrical conductivity of 6500S/cm, and a thermal conductivity of 1500W/mK.

实施例6:采用实施例1制备得到的无碎片超大片的氧化石墨烯制备超柔性高导热石墨烯膜。Embodiment 6: Using the non-fragmented super large sheet of graphene oxide prepared in embodiment 1 to prepare an ultra-flexible and highly thermally conductive graphene film.

将1质量份平均尺寸大于100um的氧化石墨烯和0.08质量份聚醚醚酮配制成浓度为6mg/mL氧化石墨烯水溶液,在溶液中加入0.05质量份聚乙二醇200,经过超声分散后倒在模具板上烘干成氧化石墨烯膜,然后用碘化氢进行还原;还原后的石墨烯薄膜在惰性气体氛围下先逐步升温800℃,保温2h;在惰性气体氛围下逐步升温到1300℃,保温3h;在惰性气体氛围下逐步升温到3000℃,保温0.5h,自然降温后即可得到多孔石墨烯薄膜。将石墨烯薄膜在高压下压制即可得超柔性高导热石墨烯膜。1 mass part of graphene oxide with an average size larger than 100um and 0.08 mass part of polyether ether ketone were prepared into a graphene oxide aqueous solution with a concentration of 6 mg/mL, 0.05 mass part of polyethylene glycol 200 was added to the solution, and after ultrasonic dispersion, pour Dry the graphene oxide film on the mold plate, and then reduce it with hydrogen iodide; the reduced graphene film is firstly heated up to 800°C in an inert gas atmosphere, and kept for 2 hours; it is gradually heated up to 1300°C in an inert gas atmosphere , keep warm for 3h; gradually raise the temperature to 3000°C in an inert gas atmosphere, keep warm for 0.5h, and then naturally cool down to get a porous graphene film. The graphene film is pressed under high pressure to obtain an ultra-flexible and highly thermally conductive graphene film.

所述的800℃下升温速率为0.6℃/min,1300℃下升温速率为1.3℃/min,3000℃以下,升温速率为6.2℃/min。The heating rate at 800°C is 0.6°C/min, at 1300°C is 1.3°C/min, and below 3000°C, the heating rate is 6.2°C/min.

所述的压制过程压力为150MP,时间为210h。The pressure of the pressing process is 150MP, and the time is 210h.

得到的膜密度为1.94g/cm3,可耐反复弯折890次以上,断裂伸长率为15%,强度为173MP,导电率为7500S/cm,热导率为1460W/mK。The density of the obtained film is 1.94g/cm 3 , it can withstand more than 890 times of repeated bending, the elongation at break is 15%, the strength is 173MP, the electrical conductivity is 7500S/cm, and the thermal conductivity is 1460W/mK.

实施例7:采用实施例1制备得到的无碎片超大片的氧化石墨烯制备超柔性高导热石墨烯膜。Example 7: Using the non-fragmented super large sheet of graphene oxide prepared in Example 1 to prepare an ultra-flexible and highly thermally conductive graphene film.

将1质量份平均尺寸大于100um的氧化石墨烯和0.2质量份聚对苯二甲酸丙二醇酯配制成浓度为6~30mg/mL氧化石墨烯水溶液,在溶液中加入质量0.02质量份聚乙二醇400,经过超声分散后倒在模具板上烘干成氧化石墨烯膜,然后用水合肼还原;还原后的石墨烯薄膜在惰性气体氛围下先逐步升温600℃,保温1h;在惰性气体氛围下逐步升温到1100℃,保温2h;在惰性气体氛围下逐步升温到2700℃,保温1h,自然降温后即可得到多孔石墨烯薄膜。将石墨烯薄膜在高压下压制即可得超柔性高导热石墨烯膜。1 mass part of graphene oxide with an average size larger than 100um and 0.2 mass part of poly(trimethylene terephthalate) were formulated into a graphene oxide aqueous solution with a concentration of 6-30 mg/mL, and 0.02 mass parts of polyethylene glycol 400 was added to the solution. , after ultrasonic dispersion, pour it on the mold plate and dry it to form a graphene oxide film, and then reduce it with hydrazine hydrate; the reduced graphene film is first gradually heated up to 600°C in an inert gas atmosphere, and kept for 1 hour; gradually in an inert gas atmosphere Raise the temperature to 1100°C and keep it warm for 2 hours; gradually raise the temperature to 2700°C in an inert gas atmosphere, keep it warm for 1 hour, and then naturally cool down to get a porous graphene film. The graphene film is pressed under high pressure to obtain an ultra-flexible and highly thermally conductive graphene film.

所述的600℃下升温速率为0.1℃/min,1100℃下升温速率为2.1℃/min,2700℃以下,升温速率为6.8℃/min。The heating rate at 600°C is 0.1°C/min, at 1100°C it is 2.1°C/min, and below 2700°C it is 6.8°C/min.

所述的压制过程压力为220MP,时间为300h。The pressure of the pressing process is 220MP, and the time is 300h.

得到的膜密度为1.89g/cm3,可耐反复弯折1200次以上,断裂伸长率为9%,强度为250MP,导电率为6100S/cm,热导率为1430W/mK。The obtained film has a density of 1.89g/cm 3 , can withstand repeated bending for more than 1200 times, has an elongation at break of 9%, a strength of 250MP, an electrical conductivity of 6100S/cm, and a thermal conductivity of 1430W/mK.

Claims (10)

1.一种高强柔性石墨烯复合导热膜,其特征在于,该高柔性石墨烯膜密度为1.8-2.0g/cm3,由平面取向的平均尺寸大于100μm的高分子复合石墨烯片通过ππ共轭作用相互搭接而成。其中高分子复合石墨烯片中,高分子通过ππ共轭作用或化学键复合在石墨烯片上。1. A high-strength flexible graphene composite heat-conducting film, characterized in that, the high-flexibility graphene film density is 1.8-2.0g/cm 3 , and the average size of the planar orientation is greater than 100 μm polymer composite graphene sheet through ππ co- The yokes overlap each other. Among them, in the polymer composite graphene sheet, the polymer is compounded on the graphene sheet through ππ conjugation or chemical bonds. 2.根据权利要求1所述的高强柔性石墨烯复合导热膜,其特征在于,所述导热膜中包含由1-4层的高分子复合石墨烯片构成的石墨烯结构。且石墨烯片的缺陷极少,其ID/TG<0.01。2. The high-strength flexible graphene composite heat-conducting film according to claim 1, wherein the heat-conducting film comprises a graphene structure composed of 1-4 layers of polymer composite graphene sheets. And the graphene sheet has very few defects, and its I D /T G <0.01. 3.一种超柔性高导热石墨烯薄膜的制备方法,其特征在于,包含如下步骤:3. a preparation method of ultra-flexible high thermal conductivity graphene film, is characterized in that, comprises the steps: (1)将1质量份平均尺寸大于100um的氧化石墨烯和0.01-1质量份的有机高分子配制成浓度为6~30mg/mL氧化石墨烯水溶液,在溶液中加入质量分数0.1-5%的助剂(即助剂在溶液中的质量分数为0.1-5%),所述助剂为在2500℃下可降解的无机盐或在2500℃下可降解的有机小分子;超声分散后,倒在模具板上烘干成氧化石墨烯膜,然后用还原剂进行还原;(1) 1 mass part of graphene oxide with an average size greater than 100um and 0.01-1 mass part of organic polymers are formulated into a graphene oxide aqueous solution with a concentration of 6-30 mg/mL, and 0.1-5% of the mass fraction is added to the solution. auxiliary agent (that is, the mass fraction of the auxiliary agent in the solution is 0.1-5%), the auxiliary agent is an inorganic salt degradable at 2500 °C or a small organic molecule degradable at 2500 °C; after ultrasonic dispersion, pour Dry the graphene oxide film on the mold plate, and then reduce it with a reducing agent; (2)将还原后的石墨烯薄膜在惰性气体氛围下先以0.1-1℃/min的速率升温到500-800℃,保温0.5-2h;(2) Heating the reduced graphene film to 500-800°C at a rate of 0.1-1°C/min in an inert gas atmosphere, and keeping it warm for 0.5-2h; (3)在惰性气体氛围下以1-3℃/min的速率升温到1000-1300℃,保温0.5-3h;(3) Raise the temperature to 1000-1300°C at a rate of 1-3°C/min in an inert gas atmosphere, and keep it warm for 0.5-3h; (4)在惰性气体氛围下以5-8℃/min的速率升温到2500-3000℃,保温0.5-4h,自然降温后即可得到多孔石墨烯薄膜。(4) Raise the temperature to 2500-3000° C. at a rate of 5-8° C./min in an inert gas atmosphere, keep it warm for 0.5-4 hours, and obtain a porous graphene film after cooling down naturally. (5)将石墨烯薄膜在高压下压制即可得超柔性高导热石墨烯膜。(5) Press the graphene film under high pressure to obtain an ultra-flexible and highly thermally conductive graphene film. 4.如权利要求3所述的一种超柔性高导热石墨烯薄膜的制备方法,其特征在于,所述的在2500℃下可降解的无机盐选自碳酸氢铵、尿素、硫脲、偶氮二甲酰胺;在2500℃下可降解的有机小分子选自甘油、聚乙二醇200、聚乙二醇400;有机高分子主要由超支化聚缩水甘油醚、超支化共聚(酯-胺)、超支化聚砜胺、超支化聚硅氧基硅烷、纤维素、羟甲基纤维素钠、蚕丝蛋白、海藻酸钠、壳聚糖、明胶、琼脂、尿素-三聚氰胺、聚酰亚胺、聚对苯二甲酸丁二醇酯、聚对苯二甲酸丙二醇酯、聚乙烯、聚丙烯、聚丁烯、苯乙烯类树脂、聚氧化亚甲基、聚酰胺、聚碳酸酯、聚甲基丙烯酸甲酯、聚苯硫醚、聚苯醚、改性聚苯醚、聚砜、聚醚砜、聚酮、聚醚酮、聚醚醚酮、聚芳酯、聚醚腈中的一种或多种按照任意比混合组成。4. the preparation method of a kind of ultra-flexible high thermal conductivity graphene film as claimed in claim 3, is characterized in that, described inorganic salt degradable at 2500 ℃ is selected from ammonium bicarbonate, urea, thiourea, bismuth Nitrogen diformamide; degradable organic small molecules at 2500°C are selected from glycerin, polyethylene glycol 200, polyethylene glycol 400; organic polymers are mainly composed of hyperbranched polyglycidyl ether, hyperbranched copoly(ester-amine ), hyperbranched polysulfoneamine, hyperbranched polysiloxysilane, cellulose, sodium hydroxymethylcellulose, silk protein, sodium alginate, chitosan, gelatin, agar, urea-melamine, polyimide, Polybutylene terephthalate, Polypropylene terephthalate, Polyethylene, Polypropylene, Polybutylene, Styrenic resins, Polyoxymethylene, Polyamide, Polycarbonate, Polymethacrylic acid One or more of methyl ester, polyphenylene sulfide, polyphenylene ether, modified polyphenylene ether, polysulfone, polyethersulfone, polyketone, polyetherketone, polyetheretherketone, polyarylate, polyethernitrile are mixed in any ratio. 5.如权利要求3所述的一种超柔性高导热石墨烯薄膜的制备方法,其特征在于,所述的还原剂包含水合肼、胺类、抗坏血酸、碘化氢;由于水合肼在还原过程会使得膜材料膨胀,优先采用水合肼。5. the preparation method of a kind of ultra-flexible high thermal conductivity graphene film as claimed in claim 3 is characterized in that, described reducing agent comprises hydrazine hydrate, amines, ascorbic acid, hydrogen iodide; It will make the membrane material swell, and hydrazine hydrate is preferred. 6.如权利要求3所述的一种超柔性高导热石墨烯薄膜的制备方法,其特征在于,所述的压制过程压力为50-200MP,时间为6-300h。6. The preparation method of a kind of ultraflexible high thermal conductivity graphene film as claimed in claim 3, is characterized in that, described pressing process pressure is 50-200MP, and time is 6-300h. 7.如权利要求3所述的一种超柔性高导热石墨烯薄膜的制备方法,其特征在于,所述步骤1中平均尺寸大于100um的氧化石墨烯通过以下方法得到:7. the preparation method of a kind of ultra-flexible high thermal conductivity graphene film as claimed in claim 3, is characterized in that, in described step 1, the graphene oxide that average size is greater than 100um obtains by following method: (1)将Modified-Hummer法获得的氧化石墨片的反应液稀释后,于140目的网筛进行过滤,得到过滤产物;(1) After diluting the reaction solution of the graphite oxide sheet obtained by the Modified-Hummer method, filter at 140 mesh sieves to obtain a filter product; (2)将步骤1获得的过滤产物于冰水按照体积比1:10混合均匀后,静置2h,逐滴加入双氧水(H2O2的质量分数为30%),直到混合液的颜色不再改变(即混合液中的高锰酸钾已完全去除);(2) After mixing the filtered product obtained in step 1 with ice water according to the volume ratio of 1:10, let it stand for 2 hours, and add hydrogen peroxide (H 2 O 2 mass fraction is 30%) dropwise until the color of the mixed solution changes. Change again (that is, the potassium permanganate in the mixed solution has been completely removed); (3)向步骤2处理后的混合液中逐滴加入浓盐酸(浓度为12mol/L),直到絮状的氧化石墨消失,再用140目的网筛过滤出氧化石墨晶片;(3) Add concentrated hydrochloric acid (concentration is 12mol/L) dropwise in the mixed solution after step 2 treatment, until the flocculent graphite oxide disappears, then filter out the graphite oxide wafer with 140 mesh screens; (4)将步骤3获得的氧化石墨晶片置于摇床中,20~80转/min,震荡洗涤,使得氧化石墨晶片剥离,得到无碎片超大片的氧化石墨烯,平均尺寸大于87um,分布系数在0.2-0.5之间。(4) Place the graphite oxide wafer obtained in step 3 in a shaker, 20 to 80 rpm, shake and wash, so that the graphite oxide wafer is peeled off, and a large piece of graphene oxide without fragments is obtained, the average size is greater than 87um, and the distribution coefficient Between 0.2-0.5. 8.根据权利要求7所述的方法,其特征在于,所述步骤1中的Modified-Hummer法具体为:在-10℃下,将高锰酸钾充分溶解于质量分数为98%的浓硫酸中,加入石墨,60转/分钟搅拌2h后停止搅拌,在低温(-10-20℃)下反应6-48h,得到宽分布的氧化石墨片反应液;所述的石墨、高锰酸钾与浓硫酸质量体积比为:1g:2-4g:30-40ml,石墨的粒度大于150μm。8. The method according to claim 7, characterized in that, the Modified-Hummer method in the step 1 is specifically: at -10°C, fully dissolving potassium permanganate in concentrated sulfuric acid with a mass fraction of 98% , add graphite, stir at 60 rev/min for 2h, stop stirring, and react at low temperature (-10-20°C) for 6-48h to obtain a wide-distributed graphite oxide flake reaction solution; the graphite, potassium permanganate and The mass volume ratio of concentrated sulfuric acid is: 1g: 2-4g: 30-40ml, and the particle size of graphite is greater than 150μm. 9.根据权利要求7所述的方法,其特征在于,所述网筛为钛合金等耐酸网筛。9. The method according to claim 7, characterized in that, the mesh screen is an acid-resistant mesh screen such as titanium alloy. 10.根据权利要求7所述的方法,其特征在于,所述步骤1中,氧化石墨片的反应液通过浓硫酸等稀释剂进行稀释,稀释剂的体积为反应液体积的1-10倍。10. The method according to claim 7, characterized in that, in the step 1, the reaction liquid of the graphite oxide sheet is diluted by diluents such as concentrated sulfuric acid, and the volume of the diluent is 1-10 times the volume of the reaction liquid.
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