CN105729826A - Composite decorative structure with micro-three-dimensional surface and manufacturing method of composite decorative structure - Google Patents
Composite decorative structure with micro-three-dimensional surface and manufacturing method of composite decorative structure Download PDFInfo
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- CN105729826A CN105729826A CN201410755521.8A CN201410755521A CN105729826A CN 105729826 A CN105729826 A CN 105729826A CN 201410755521 A CN201410755521 A CN 201410755521A CN 105729826 A CN105729826 A CN 105729826A
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- decorative layer
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- dimensional surface
- sticker
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Abstract
The invention discloses a manufacturing method of composite decoration with a micro-three-dimensional surface. The manufacturing method comprises the steps that a substrate and decorative layers are laid on a die, and the space between the substrate and the decorative layers is filled with adhesive; a vacuum bag film is closed outside the die and a composite, and the surfaces of the decorative layers and the outside of the die are covered with the vacuum bag film; the space inside the vacuum bag film is vacuumized, and solidification is conducted, so that the decorative layers are closely attached to the surface of the vacuum bag film to form a micro-three-dimensional structure; and the vacuum bag film is removed, and film separation is conducted. The invention further discloses a composite decorative structure with the micro-three-dimensional surface. By means of the manufacturing method, the composite decorative structure with the micro-three-dimensional surface can be manufactured, one face of the composite decorative structure is flat and smooth, and the other face of the composite decorative structure is provided with a micro-three-dimensional appearance and touch feeling.
Description
Technical field
The present invention relates to the structure of a kind of decorative composite material, especially with regard to a kind of multiple material decorating structure with micro-three-dimensional surface.
Background technology
Generally speaking, the application of composite is widely, many article or plane in society now, as cupboard, estrade wall or even building etc. all can made by unlike materials, its sense of touch and texture is the difference to some extent because of the difference of material all, only the price now with many materials is high, non-general masses can bear, and decorative composite material has light, cheap and very much like with raw-material outward appearance and sense of touch advantage, it is be easy to building with decorative composite material or the importance of industrial quarters just increases day by day.
Again, decorative composite material, in order to make the sense of touch on its surface and texture closer to raw material, is need a kind of multiple material decorating structure with micro-three-dimensional surface.
The manufacture method of conventional composite has many variety classeses, wherein pressing mold forming process is a kind of method with the longest history during composite produces, pressing mold forming process is to insert in a metal pair mould by a base material, multiple decorative layer and prepreg, then through heating and add, by this metal pair mould, the method pressed solidly and be melted into shape.
Owing to the material of the mould of generic die forming process is metal or other scleroid materials, it is closely and firmly can be combined with this base material with this decorative layer after shaping, this decorative layer is recessed in this base material, therefore this composite is after shaping, two faces of this composite are to present smooth complexion and sense of touch, just cannot produce thus and make composite produce three-dimensional effect, be need a kind of multiple material decorating structure with micro-three-dimensional surface and method for making.
Summary of the invention
The technical problem to be solved is in that to provide a kind of multiple material decorating structure with micro-three-dimensional surface.
The present invention also to solve the technical problem that the manufacture method being in that to provide a kind of multiple material decorating structure with micro-three-dimensional surface.
For solving the problems referred to above, the present invention has the manufacture method of the multiple material decorating structure of micro-three-dimensional surface, including: lay base material and decorative layer to molding process, make to be covered with between base material and decorative layer sticker step, one vacuum bag film step is provided, vacuum bag film is closed in outside mould and composite, this vacuum bag film is made to be covered in this decor surface and the outside step of film tool, by the space evacuation within vacuum bag film, and solidify and make the surface that this decorative layer presses close to this vacuum bag film form micro-stereochemical structure step and remove vacuum bag film and from film step.
According to the present invention, the multiple material decorating structure with micro-three-dimensional surface of the present invention includes: a base material, at least one decorative layer and a sticker, this base material is combined with this decorative layer by this sticker, this decorative layer has a fiber portion and a hollow-out parts, and the present invention has the multiple material decorating structure of micro-three-dimensional surface and has a micro-three-dimensional surface and a burnishing surface.
The present invention can produce by preceding method has a burnishing surface, and the multiple material decorating structure with micro-three-dimensional surface of a micro-three-dimensional surface.
Accompanying drawing explanation
Fig. 1 is the manufacturing flow chart that the present invention has the multiple material decorating structure of micro-three-dimensional surface.
Fig. 2 is the manufacture process schematic diagram that the present invention has the multiple material decorating structure of micro-three-dimensional surface.
Fig. 3 is the side view that the present invention has the multiple material decorating structure of micro-three-dimensional surface.
Fig. 4 is the side view that the present invention has multiple material another embodiment of decorating structure of micro-three-dimensional surface.
Fig. 5 is that the present invention has the multiple material decorating structure of micro-three-dimensional surface enlarged side view before shaping.
Fig. 6 is the enlarged side view that the present invention has the multiple material decorating structure of micro-three-dimensional surface.
Fig. 7 is that the present invention has multiple another embodiment of material decorating structure of micro-three-dimensional surface enlarged side view before shaping.
Fig. 8 is the enlarged side view that the present invention has multiple material another embodiment of decorating structure of micro-three-dimensional surface.
Description of reference numerals
Mould 10
Vacuum bag film 11
Vacuum pump 12
Base material 13
Decorative layer 14
Sticker 15
Inner space 16
Fiber portion 21
Hollow-out parts 22
Lower decorative layer 31
Upper decorative layer 32
Micro-three-dimensional surface 40
Burnishing surface 41
Detailed description of the invention
As shown in Figures 1 and 2, disclose the method that the present invention has the multiple material decorating structure of micro-three-dimensional surface, including:
Lay base material and decorative layer are to molding process (a)；
Make to be covered with sticker step (b) between base material and decorative layer；
One vacuum bag film step (c) is provided；
Vacuum bag film is closed in outside mould and composite, makes this vacuum bag film be covered in the outside step (d) of this decor surface and mould；
By the space evacuation within vacuum bag film, and solidification makes the surface that this decorative layer presses close to this vacuum bag film form micro-stereochemical structure step (e)；
Remove vacuum bag film and from film step (f).
The making of abovementioned steps (b) is covered with sticker between base material and decorative layer, can sequentially insert this mould again after in advance this base material or this decorative layer being infiltrated this sticker；
The making of abovementioned steps (b) is covered with sticker between base material and decorative layer, after base material and decorative layer can sequentially being inserted this mould, then sticker is inserted this mould, makes to be covered with sticker between this base material and this decorative layer；
One mould 10 is provided, this mould 10 is to connect a vacuum pump 12, one base material 13 and at least one decorative layer 14 are sequentially gone up mould lay, its laying order can be first one layer of decorative layer 14 of lay, one layer of base material 13 of lay again, last one layer of decorative layer 14 of lay again, also or first one layer of decorative layer 14 of lay, one layer of base material 13 of lay again；
Make to be covered with sticker 15 between this base material 13 and this decorative layer 14；
Being closed in outside this mould 10 by a vacuum bag film 11, this vacuum bag film 11 is to be covered in the side of this base material 13 and this decorative layer 14, and closed perimeter, forms an inner space 16；
By this vacuum pump 12 by inner space 16 extracting vacuum in this vacuum bag film 11, and in this mould 10 external heat, heating makes this sticker 15 produce the effect of bonding with this base material 13 and this decorative layer 14 and solidify, and make this decorative layer 14 and this base material 13 combine closely by extracting vacuum, reach the effect of combination；
After completing, remove this vacuum bag film 11, and by finished product from film.
As shown in abovementioned steps, wherein, this decorative layer 14 be selected from Carbon fibe, Kevlar fibers, coloured fibre, shuffling fiber and glass fibre one of them.
As shown in abovementioned steps, wherein, this sticker 15 be selected from a thermosetting resin and a thermoplastic resin one of them.
As shown in Fig. 4 to Fig. 8, disclose the present invention and there is the multiple material decorating structure of micro-three-dimensional surface, including:
One base material 13, at least one decorative layer 14 and a sticker 15, this base material 13 is combined with this decorative layer 14 by this sticker 15, the material of this decorative layer 14 non-generic continuous level, the plane that this decorative layer 14 is made up of fiber irregular alignment, this decorative layer 14 has the part of fiber distribution and the part of hollow out, it is a fiber portion 21 that this decorative layer 14 has fiber place, and this decorative layer 14 is a hollow-out parts 22 without fiber place.
nullIt is the first embodiment of the present invention as shown in Figures 5 and 6，The quantity of this decorative layer 14 is two，This decorative layer 14 is the two sides laying respectively at this base material 13，In manufacture process，Wherein a decorative layer 14 is in the face of this mould 10，An other decorative layer is in the face of this vacuum bag film 11，Another definition is decorative layer 31 in the face of the decorative layer 14 of this mould 10、In the face of the decorative layer 14 of this vacuum bag film 11 is decorative layer 32 on，By inner space 16 evacuation by this vacuum bag film 11 and in this mould 10 external heat in manufacture process，Vacuum bag film 11 is thereby made to oppress two these decorative layers 14，Two these decorative layers 14 are made to be combined with this base material 13 by this sticker 15，In the process of extracting vacuum，The part in the fiber portion 21 of two these decorative layers 14 is absorbed in this base material 13 because of compressing，And this fiber portion 21 deforms because of compressing.
Owing to the quality of this vacuum bag film 11 is soft, it is to oppress on this in process of decorative layer 32 in vacuum bag film 11, on this, the deformation extent in the fiber portion 21 of decorative layer 32 is little, on this, to be absorbed in the part of this base material 13 also less in the fiber portion 21 of decorative layer 32, on this hollow-out parts 21 of decorative layer 32 be do not affect originally base material 13 height, due on this fiber portion 21 of decorative layer 32 because of the part being absorbed in this base material 13 less, be with the fiber portion 21 of decorative layer on this 32 be from this base material 13 protrude one height, thereby formed one there is relief micro-three-dimensional surface 40.
And this lower decorative layer 31 is in the face of this mould 10, owing to quality relatively this vacuum bag film 11 of this mould 10 is hard, it is that the pressure born with this lower decorative layer 31 in manufacture process is big compared with the pressure suffered by decorative layer on this 32, therefore the deformation extent in the fiber portion 21 of this lower decorative layer 31 is bigger, and to be absorbed in the part of this base material 13 more in the fiber portion 21 of this lower decorative layer 31, the part that the fiber portion 21 of this corresponding lower decorative layer 31 protrudes from this base material 13 is less, and height fall slightly is removed flat because of the filling of this sticker 15 between this hollow-out parts 22 and this fiber portion 21, therefore this lower decorative layer 31 is to form a burnishing surface 41.
Due to the fiber portion 21 of this lower decorative layer 31, to be absorbed in the part of this base material 13 more again, the fiber portion 21 of this lower decorative layer 31 is absorbed in this base material 13, force this base material 13 protruding towards the direction of this micro-three-dimensional surface 40, make the protruding height in position that this base material 13 is absorbed in relative to the fiber portion 21 of this lower decorative layer 31 in this micro-three-dimensional surface 40, and then make the third dimension of this micro-three-dimensional surface 40 more preferably.
It is the second embodiment of the present invention as shown in Figures 7 and 8, the quantity of this decorative layer 14 is one, this decorative layer 14 is in this base material 13 in the face of the one side of this vacuum bag film 11 in manufacturing process, it is by inner space 16 evacuation by this vacuum bag film 11 and in this mould 10 external heat in manufacture process, vacuum bag film 11 is thereby made to oppress this decorative layer 14, this decorative layer 14 is made to be combined with this base material 13 by this sticker 15, in the process of extracting vacuum, the part in the fiber portion 21 of this decorative layer 14 is absorbed in this base material 13 because of compressing, and this fiber portion 21 deforms because of compressing.
Owing to the quality of this vacuum bag film 11 is soft, it is to oppress in the process of this decorative layer 14 in vacuum bag film 11, the deformation extent in the fiber portion 21 of its decorative layer 14 is little, the part that the fiber portion 21 of this decorative layer 14 is absorbed in this base material 13 is also less, the hollow-out parts 22 of this decorative layer 14 is the height not affecting base material 13 originally, and the fiber portion 21 of this decorative layer 14 is less because of the part being absorbed in this base material 13, be with the fiber portion 21 of this decorative layer 14 be from this base material 13 protrude one height, thereby form one and there is relief micro-three-dimensional surface 40, the opposite side of this micro-three-dimensional surface 40 is a burnishing surface 41.
From the foregoing it will be appreciated that by aforesaid manufacture method, the disappearance that conventional composite surface is smooth just can be overcome, and then manufactures the multiple material decorating structure with micro-three-dimensional surface with a micro-three-dimensional surface 40 and a burnishing surface 41.
Claims (8)
1. the method for making of a multiple material decorating structure with micro-three-dimensional surface, it is characterised in that: including:
Lay base material and decorative layer are to molding process；
Make to be covered with between base material and decorative layer sticker step；
One vacuum bag film step is provided；
Vacuum bag film is closed in outside mould and composite, makes this vacuum bag film be covered in this decorative layer
The outside step of surface and mould；
By the space evacuation within vacuum bag film, and solidification makes this decorative layer press close to this vacuum
The surface of bag film forms micro-stereochemical structure step；And
Remove vacuum bag film and from film step.
2. there is the method for making of the multiple material decorating structure of micro-three-dimensional surface as claimed in claim 1, it is characterised in that: make to be covered with sticker step between base material and decorative layer in advance this base material or this decorative layer are infiltrated this sticker.
3. there is the method for making of the multiple material decorating structure of micro-three-dimensional surface as claimed in claim 1, it is characterised in that: making to be covered with sticker step between base material and decorative layer is after base material and decorative layer are sequentially inserted this mould, then sticker is inserted this mould.
4. there is the method for making of the multiple material decorating structure of micro-three-dimensional surface as claimed in claim 1, it is characterised in that: described decorative layer be selected from Carbon fibe, Kevlar fibers, coloured fibre, shuffling fiber and glass fibre one of them.
5. there is the method for making of the multiple material decorating structure of micro-three-dimensional surface as claimed in claim 1, it is characterised in that: described sticker selected from a thermosetting resin and a thermoplastic resin one of them.
6. a multiple material decorating structure with micro-three-dimensional surface, it is characterised in that: including:
One base material, at least one decorative layer and a sticker, this base material is to be combined with this decorative layer by this sticker, the multiple material decorating structure with micro-three-dimensional surface includes a micro-three-dimensional surface and a burnishing surface, the side of this base material is this burnishing surface, the opposite side of this base material is in conjunction with this decorative layer, this decorative layer has a fiber portion and a hollow-out parts, the hollow-out parts of this decorative layer does not affect the height of base material originally, other parts in the fiber portion of this decorative layer are to protrude a height from this base material, thereby form this micro-three-dimensional surface.
7. there is the multiple material decorating structure of micro-three-dimensional surface as claimed in claim 6, it is characterized in that: the quantity of described decorative layer is two, two these decorative layers are the two sides being incorporated into this base material, another definition two these decorative layers are decorative layer and once decorative layer on one respectively, on this, a height is protruded from this base material in the fiber portion of decorative layer, and the one side that this base material is combined with decorative layer on this is this micro-three-dimensional surface；
The part that the fiber portion of this lower decorative layer protrudes from this base material is few compared with the part that the fiber portion of decorative layer on this protrudes from this base material, and the fiber portion of this lower decorative layer removes flat from the height fall between part and this hollow-out parts that this base material protrudes because of the filling of this sticker, therefore this lower decorative layer is to form this burnishing surface；
The fiber portion of this lower decorative layer is absorbed in this base material again, forces this base material protruding towards the direction of decorative layer on this, makes this base material in this micro-three-dimensional surface height protruding relative to the position that the fiber portion of this lower decorative layer is absorbed in.
8. there is the multiple material decorating structure of micro-three-dimensional surface as claimed in claim 6, it is characterised in that: the quantity of described decorative layer is one.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410755521.8A CN105729826A (en) | 2014-12-10 | 2014-12-10 | Composite decorative structure with micro-three-dimensional surface and manufacturing method of composite decorative structure |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410755521.8A CN105729826A (en) | 2014-12-10 | 2014-12-10 | Composite decorative structure with micro-three-dimensional surface and manufacturing method of composite decorative structure |
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| CN105729826A true CN105729826A (en) | 2016-07-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410755521.8A Pending CN105729826A (en) | 2014-12-10 | 2014-12-10 | Composite decorative structure with micro-three-dimensional surface and manufacturing method of composite decorative structure |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108297454A (en) * | 2017-04-25 | 2018-07-20 | 航天特种材料及工艺技术研究所 | A kind of polymer matrix composites, preparation method and vacuum bag used |
| CN108749023A (en) * | 2018-05-02 | 2018-11-06 | 沈阳航空航天大学 | A kind of composite material moulding vacuum bag and preparation method thereof |
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| CN1128823A (en) * | 1994-12-02 | 1996-08-14 | P.L.G.研究有限公司 | Net-like structure-fibrous laminated products |
| CN1665676A (en) * | 2001-09-17 | 2005-09-07 | 维登特技术公司 | Three-dimensional knit spacer fabric sandwich composite |
| CN101031420A (en) * | 2004-07-20 | 2007-09-05 | B.I.集团股份有限公司 | Recyclable composite plastic and related manufacturing methods |
| CN201198204Y (en) * | 2008-03-06 | 2009-02-25 | 友嘉兴业股份有限公司 | Film casing product moulded by combining PC film with plastic and has changeable pattern and color |
| CN202416683U (en) * | 2010-12-14 | 2012-09-05 | 富程复合材料股份有限公司 | Glass fiber composite wood |
| CN104105589A (en) * | 2012-01-25 | 2014-10-15 | 赫克赛尔控股有限责任公司 | Improvements in or relating to laminates |
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1128823A (en) * | 1994-12-02 | 1996-08-14 | P.L.G.研究有限公司 | Net-like structure-fibrous laminated products |
| CN1665676A (en) * | 2001-09-17 | 2005-09-07 | 维登特技术公司 | Three-dimensional knit spacer fabric sandwich composite |
| CN101031420A (en) * | 2004-07-20 | 2007-09-05 | B.I.集团股份有限公司 | Recyclable composite plastic and related manufacturing methods |
| CN201198204Y (en) * | 2008-03-06 | 2009-02-25 | 友嘉兴业股份有限公司 | Film casing product moulded by combining PC film with plastic and has changeable pattern and color |
| CN202416683U (en) * | 2010-12-14 | 2012-09-05 | 富程复合材料股份有限公司 | Glass fiber composite wood |
| CN104105589A (en) * | 2012-01-25 | 2014-10-15 | 赫克赛尔控股有限责任公司 | Improvements in or relating to laminates |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108297454A (en) * | 2017-04-25 | 2018-07-20 | 航天特种材料及工艺技术研究所 | A kind of polymer matrix composites, preparation method and vacuum bag used |
| CN108297454B (en) * | 2017-04-25 | 2019-11-22 | 航天特种材料及工艺技术研究所 | A kind of polymer matrix composites, preparation method and vacuum bag used |
| CN108749023A (en) * | 2018-05-02 | 2018-11-06 | 沈阳航空航天大学 | A kind of composite material moulding vacuum bag and preparation method thereof |
| CN108749023B (en) * | 2018-05-02 | 2020-06-19 | 沈阳航空航天大学 | Moulding vacuum bag for composite material and manufacturing method thereof |
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Application publication date: 20160706 |