CN105725480A - Special-shaped brush wire and making method thereof - Google Patents
Special-shaped brush wire and making method thereof Download PDFInfo
- Publication number
- CN105725480A CN105725480A CN201610100389.6A CN201610100389A CN105725480A CN 105725480 A CN105725480 A CN 105725480A CN 201610100389 A CN201610100389 A CN 201610100389A CN 105725480 A CN105725480 A CN 105725480A
- Authority
- CN
- China
- Prior art keywords
- monofilament
- brush filament
- section
- cross
- abnormity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 23
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims abstract description 48
- 238000009998 heat setting Methods 0.000 claims abstract description 16
- 238000009987 spinning Methods 0.000 claims abstract description 6
- 238000004519 manufacturing process Methods 0.000 claims description 21
- 238000005520 cutting process Methods 0.000 claims description 10
- 238000004140 cleaning Methods 0.000 claims description 9
- 239000004744 fabric Substances 0.000 claims description 9
- 238000009826 distribution Methods 0.000 claims description 5
- 238000007654 immersion Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 239000004952 Polyamide Substances 0.000 claims description 4
- 229920002647 polyamide Polymers 0.000 claims description 4
- 229920006149 polyester-amide block copolymer Polymers 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 8
- 239000003086 colorant Substances 0.000 abstract description 3
- 238000003672 processing method Methods 0.000 abstract description 3
- 238000011086 high cleaning Methods 0.000 abstract 1
- 238000012856 packing Methods 0.000 abstract 1
- 229920000728 polyester Polymers 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D1/00—Bristles; Selection of materials for bristles
- A46D1/02—Bristles details
- A46D1/0238—Bristles with non-round cross-section
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J1/00—Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
- D02J1/22—Stretching or tensioning, shrinking or relaxing, e.g. by use of overfeed and underfeed apparatus, or preventing stretch
- D02J1/224—Selection or control of the temperature during stretching
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/38—Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/34—Polyamides
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Brushes (AREA)
Abstract
The invention relates to a special-shaped brush wire and a making method thereof.The special-shaped brush wire comprises a brush wire body and is characterized in that the outer contour of the brush wire body is shaped like a polygon.The cross section of the brush wire body has one or two or two or more colors.The making method of the special-shaped brush wire comprises the following steps that 1, non-stretching monofilament with the polygonal cross section is made on spinning equipment; 2, twisting is conducted on the non-stretching monofilament through a twisting machine; 3, stretching and heat setting are conducted on the twisted monofilament; 4, the stretched and heat-set monofilament is subjected to bundling packing and cut into cakes; 5, the monofilament which is cut into cakes is put into a sodium hydroxide solution and taken out till the end of the monofilament is shaped like a cone, and after the monofilament is washed clean, the special-shaped brush wire is obtained.According to the special-shaped brush wire and the making method thereof, a high cleaning effect is achieved; a processing method of twisting and stretching in sequence is adopted, in the stretching process, most stress produced by twisting can be eliminated, setting is more rapid, and the effect is better.
Description
Technical field
The present invention relates to a kind of abnormity brush filament and manufacture method thereof, especially a kind of method by twisting and chemical attack manufacture obtains profiled-cross-section brush filament.
Background technology
Now in the art, the brush filament of leading market is cylindrical polyamide brush filament and PBT sharpening brush filament.PBT sharpening brush filament end is cone, can provide good comfortableness during use, it is possible to cleaning interval of tooth, but the cleaning effect of this brush filament is not best.
Traditional processing mode adding twisted filament is usually to adopt first to stretch and twists afterwards, as brush filament diameter relatively thick (0.1~0.35mm);And traditional first stretching the way twisted afterwards, the monofilament after twisting has stronger stress, and the thermal finalization of Shi Hou road is abnormal difficult, it is necessary to raise setting temperature, extends shaping time, or thermal finalization can be only achieved fixed effect several times.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, it is provided that a kind of abnormity brush filament and manufacture method thereof, be circular sharpening brush filament relative to conventional cross-section, have and organize corner angle more, there is higher cleaning effect;And the present invention adopt first twist after-drawing processing method, can eliminate in drawing process major part because of twisting produce stress, make sizing faster, better effects if.
According to technical scheme provided by the invention, described abnormity brush filament, including brush filament body, it is characterized in that: the outline of described brush filament body is polygon.
Further, there is the color of one, two or more in the cross section of described brush filament body.
Further, each color integrated distribution on described this body section of brush filament or with fabric of island-in-sea type be distributed.
The manufacture method of described abnormity brush filament, is characterized in that, comprise the following steps:
(1) on spinning equipment, manufacture the undrawn monofilament with polygonal cross-section, and the cross section of this monofilament has the color of one, two or more;
(2) being twisted on twisting mill by the undrawn monofilament that step (1) obtains, the twist is 2~15 sth. made by twisting/cm;
(3) monofilament after step (2) being twisted carries out drawing and heat-setting, and drafting multiple is 2~10 times, and heat setting temperature is 80~180 DEG C;
(4) by the monofilament bundling package after step (3) drawing and heat-setting and cut into cake;
(5) monofilament cutting into cake is put in the sodium hydroxide solution that mass percentage concentration is 5%~50%, the temperature of sodium hydroxide solution is 80 DEG C~150 DEG C, it is coniform rear taking-up to monofilament end after immersing 20~160 minutes, after cleaning, namely obtains described special-shaped brush filament.
The cross section of the undrawn monofilament of the polygonal cross-section that described step (1) obtains is 3 limits.
The cross section of the undrawn monofilament of the polygonal cross-section that described step (1) obtains is 4~12 limits.
Diameter after described step (4) monofilament bundling package is 1~100cm.
The material of described monofilament is polyester or polyamide.
Each color integrated distribution on described individual filament cross section or be distributed with fabric of island-in-sea type.
In described step (5), when cutting into the monofilament immersion sodium hydroxide solution of cake, monofilament is totally immersed into or 0.5~25mm is immersed at cake two ends at twice.
Abnormity brush filament of the present invention and manufacture method thereof, be circular sharpening brush filament relative to conventional cross-section, have and organize corner angle more, have higher cleaning effect;And the present invention adopt first twist after-drawing processing method, can eliminate in drawing process major part because of twisting produce stress, make sizing faster, better effects if.
Accompanying drawing explanation
Fig. 1 is the structural representation of embodiment one.
Fig. 2 is the structural representation of embodiment two.
Fig. 3 is the structural representation of embodiment three.
Fig. 4 is the structural representation of embodiment four.
Fig. 5 is the structural representation of embodiment five.
Fig. 6 is the structural representation of embodiment six.
Detailed description of the invention
Below in conjunction with concrete accompanying drawing, the invention will be further described.
Embodiment one:
As it is shown in figure 1, described abnormity brush filament, including brush filament body 1, the outline of brush filament body 1 is tetragon;Having a kind of color 2 in the cross section of described brush filament body 1, this color 2 centralized arrangement is at one jiao of brush filament body 1 cross section.
Embodiment two:
As in figure 2 it is shown, described abnormity brush filament, including brush filament body 1, the outline of brush filament body 1 is hexagon;Having a kind of color 2 in the cross section of described brush filament body 1, this color 2 centralized arrangement is at one jiao of brush filament body 1 cross section.
Embodiment three:
As it is shown on figure 3, described abnormity brush filament, including brush filament body 1, the outline of brush filament body 1 is pentagon;Having a kind of color 2 in the cross section of described brush filament body 1, this color 2 centralized arrangement is at one jiao of brush filament body 1 cross section.
Embodiment four:
As shown in Figure 4, described abnormity brush filament, including brush filament body 1, the outline of brush filament body 1 is tetragon;Having a kind of color 2 in the cross section of described brush filament body 1, this color 2 is distributed on the cross section of brush filament body 1 in fabric of island-in-sea type.
Embodiment five:
As it is shown in figure 5, described abnormity brush filament, including brush filament body 1, the outline of brush filament body 1 is hexagon;Having a kind of color 2 in the cross section of described brush filament body 1, this color 2 is distributed on the cross section of brush filament body 1 in fabric of island-in-sea type.
Embodiment six:
As shown in Figure 6, described abnormity brush filament, including brush filament body 1, the outline of brush filament body 1 is pentagon;Having a kind of color 2 in the cross section of described brush filament body 1, this color 2 is distributed on the cross section of brush filament body 1 in fabric of island-in-sea type.
Embodiment seven: the manufacture method of a kind of abnormity brush filament, comprises the following steps:
(1) manufacturing the undrawn monofilament with trilateral cross section on spinning equipment, the material of monofilament is polyester, and the cross section of this monofilament has a kind of color, the color integrated distribution on individual filament cross section;
(2) being twisted on twisting mill by the undrawn monofilament that step (1) obtains, the twist is 2 sth. made by twisting/cm;
(3) monofilament after step (2) being twisted carries out drawing and heat-setting, and drafting multiple is 2 times, and heat setting temperature is 80 DEG C;
(4) by the monofilament bundling package after step (3) drawing and heat-setting and cut into cake, the diameter after monofilament bundling package is 1cm;
(5) monofilament cutting into cake is put in the sodium hydroxide solution that mass percentage concentration is 5%, when cutting into the monofilament immersion sodium hydroxide solution of cake, monofilament is totally immersed into;The temperature of described sodium hydroxide solution is 80 DEG C, is coniform rear taking-up to monofilament end, namely obtains described special-shaped brush filament after cleaning after immersing 160 minutes.
Embodiment eight: the manufacture method of a kind of abnormity brush filament, comprises the following steps:
(1) manufacturing the undrawn monofilament with quadrangular section on spinning equipment, the material of monofilament is polyester, and the cross section of this monofilament has 2 kinds of colors, and each color on individual filament cross section is distributed with fabric of island-in-sea type;
(2) being twisted on twisting mill by the undrawn monofilament that step (1) obtains, the twist is 15 sth. made by twisting/cm;
(3) monofilament after step (2) being twisted carries out drawing and heat-setting, and drafting multiple is 10 times, and heat setting temperature is 180 DEG C;
(4) by the monofilament bundling package after step (3) drawing and heat-setting and cut into cake, the diameter after monofilament bundling package is 100cm;
(5) monofilament cutting into cake is put in the sodium hydroxide solution that mass percentage concentration is 50%, when cutting into the monofilament immersion sodium hydroxide solution of cake, 0.5mm is immersed at cake two ends at twice;The temperature of described sodium hydroxide solution is 150 DEG C, is coniform rear taking-up to monofilament end, namely obtains described special-shaped brush filament after cleaning after immersing 20 minutes.
Embodiment nine: the manufacture method of a kind of abnormity brush filament, comprises the following steps:
(1) manufacturing the undrawn monofilament with pentagonal section on spinning equipment, the material of monofilament is polyamide, and the cross section of this monofilament has 3 kinds of colors, and each color on individual filament cross section is distributed with fabric of island-in-sea type;
(2) being twisted on twisting mill by the undrawn monofilament that step (1) obtains, the twist is 10 sth. made by twisting/cm;
(3) monofilament after step (2) being twisted carries out drawing and heat-setting, and drafting multiple is 5 times, and heat setting temperature is 100 DEG C;
(4) by the monofilament bundling package after step (3) drawing and heat-setting and cut into cake, the diameter after monofilament bundling package is 20cm;
(5) monofilament cutting into cake is put in the sodium hydroxide solution that mass percentage concentration is 10%, when cutting into the monofilament immersion sodium hydroxide solution of cake, 10mm is immersed at cake two ends at twice;The temperature of described sodium hydroxide solution is 100 DEG C, is coniform rear taking-up to monofilament end, namely obtains described special-shaped brush filament after cleaning after immersing 60 minutes.
Claims (10)
1. a special-shaped brush filament, including brush filament body (1), is characterized in that: the outline of described brush filament body (1) is polygon.
2. abnormity brush filament as claimed in claim 1, is characterized in that: have the color (2) of one, two or more in the cross section of described brush filament body (1).
3. abnormity brush filament as claimed in claim 2, is characterized in that: each color integrated distribution on described brush filament body (1) cross section or be distributed with fabric of island-in-sea type.
4. a manufacture method for special-shaped brush filament, is characterized in that, comprises the following steps:
(1) on spinning equipment, manufacture the undrawn monofilament with polygonal cross-section, and the cross section of this monofilament has the color of one, two or more;
(2) being twisted on twisting mill by the undrawn monofilament that step (1) obtains, the twist is 2~15 sth. made by twisting/cm;
(3) monofilament after step (2) being twisted carries out drawing and heat-setting, and drafting multiple is 2~10 times, and heat setting temperature is 80~180 DEG C;
(4) by the monofilament bundling package after step (3) drawing and heat-setting and cut into cake;
(5) monofilament cutting into cake is put in the sodium hydroxide solution that mass percentage concentration is 5%~50%, the temperature of sodium hydroxide solution is 80 DEG C~150 DEG C, it is coniform rear taking-up to monofilament end after immersing 20~160 minutes, after cleaning, namely obtains described special-shaped brush filament.
5. the manufacture method of abnormity brush filament as claimed in claim 4, is characterized in that: the cross section of the undrawn monofilament of the polygonal cross-section that described step (1) obtains is 3 limits.
6. the manufacture method of abnormity brush filament as claimed in claim 4, is characterized in that: the cross section of the undrawn monofilament of the polygonal cross-section that described step (1) obtains is 4~12 limits.
7. the manufacture method of abnormity brush filament as claimed in claim 4, is characterized in that: the diameter after described step (4) monofilament bundling package is 1~100cm.
8. the manufacture method of abnormity brush filament as claimed in claim 4, is characterized in that: the material of described monofilament is polyester or polyamide.
9. the manufacture method of abnormity brush filament as claimed in claim 4, is characterized in that: each color integrated distribution on described individual filament cross section or be distributed with fabric of island-in-sea type.
10. the manufacture method of abnormity brush filament as claimed in claim 4, is characterized in that: in described step (5), when cutting into the monofilament immersion sodium hydroxide solution of cake, is totally immersed into by monofilament or cake two ends are immersed 0.5~25mm at twice.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610100389.6A CN105725480A (en) | 2016-02-23 | 2016-02-23 | Special-shaped brush wire and making method thereof |
Applications Claiming Priority (1)
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CN201610100389.6A CN105725480A (en) | 2016-02-23 | 2016-02-23 | Special-shaped brush wire and making method thereof |
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CN105725480A true CN105725480A (en) | 2016-07-06 |
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CN201610100389.6A Pending CN105725480A (en) | 2016-02-23 | 2016-02-23 | Special-shaped brush wire and making method thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109457357A (en) * | 2018-10-19 | 2019-03-12 | 山东超亚刷丝有限公司 | A method of manufacturing scale brush filament |
CN109487350A (en) * | 2018-10-19 | 2019-03-19 | 山东超亚刷丝有限公司 | A method of plastotype manufacture screw thread brush filament is squeezed by heating to monofilament |
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US5540990A (en) * | 1995-04-27 | 1996-07-30 | Berkley, Inc. | Polyolefin line |
CN1475184A (en) * | 2003-01-03 | 2004-02-18 | 殷新中 | Method of preparing pointed brush wire |
CN101040069A (en) * | 2004-10-14 | 2007-09-19 | 帝斯曼知识产权资产管理有限公司 | Process for making a monofilament-like product |
CN101291604A (en) * | 2005-09-02 | 2008-10-22 | 纳幕尔杜邦公司 | Variable diameter filaments |
CN101496675A (en) * | 2008-02-02 | 2009-08-05 | E.I.内穆尔杜邦公司 | Pointed brush thread made from recyclable organism-based raw material and preparation method |
CN201542007U (en) * | 2009-10-30 | 2010-08-11 | 杜邦兴达(无锡)单丝有限公司 | Multi-color tooth brush monofilament |
US20120246857A1 (en) * | 2009-11-13 | 2012-10-04 | Keisuke Kato | Core/sheath composite filament for toothbrushes, and toothbrush using same |
CN204169289U (en) * | 2014-10-20 | 2015-02-25 | 杨里江 | Two-color toothbrush silk |
CN104963190A (en) * | 2015-06-24 | 2015-10-07 | 宁波市镇海德信兔毛加工厂 | Processing method of rabbit hair |
-
2016
- 2016-02-23 CN CN201610100389.6A patent/CN105725480A/en active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5540990A (en) * | 1995-04-27 | 1996-07-30 | Berkley, Inc. | Polyolefin line |
CN1475184A (en) * | 2003-01-03 | 2004-02-18 | 殷新中 | Method of preparing pointed brush wire |
CN101040069A (en) * | 2004-10-14 | 2007-09-19 | 帝斯曼知识产权资产管理有限公司 | Process for making a monofilament-like product |
CN101291604A (en) * | 2005-09-02 | 2008-10-22 | 纳幕尔杜邦公司 | Variable diameter filaments |
CN101496675A (en) * | 2008-02-02 | 2009-08-05 | E.I.内穆尔杜邦公司 | Pointed brush thread made from recyclable organism-based raw material and preparation method |
CN201542007U (en) * | 2009-10-30 | 2010-08-11 | 杜邦兴达(无锡)单丝有限公司 | Multi-color tooth brush monofilament |
US20120246857A1 (en) * | 2009-11-13 | 2012-10-04 | Keisuke Kato | Core/sheath composite filament for toothbrushes, and toothbrush using same |
CN204169289U (en) * | 2014-10-20 | 2015-02-25 | 杨里江 | Two-color toothbrush silk |
CN104963190A (en) * | 2015-06-24 | 2015-10-07 | 宁波市镇海德信兔毛加工厂 | Processing method of rabbit hair |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109457357A (en) * | 2018-10-19 | 2019-03-12 | 山东超亚刷丝有限公司 | A method of manufacturing scale brush filament |
CN109487350A (en) * | 2018-10-19 | 2019-03-19 | 山东超亚刷丝有限公司 | A method of plastotype manufacture screw thread brush filament is squeezed by heating to monofilament |
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Application publication date: 20160706 |