CN1475184A - Method of preparing pointed brush wire - Google Patents

Method of preparing pointed brush wire Download PDF

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Publication number
CN1475184A
CN1475184A CN 03112612 CN03112612A CN1475184A CN 1475184 A CN1475184 A CN 1475184A CN 03112612 CN03112612 CN 03112612 CN 03112612 A CN03112612 A CN 03112612A CN 1475184 A CN1475184 A CN 1475184A
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wire
method according
brush
filament
treatment
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CN 03112612
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Chinese (zh)
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CN1154427C (en )
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殷新中
王铭松
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殷新中
王铭松
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    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D1/00Bristles; Selection of materials for bristles
    • A46D1/02Bristles details
    • A46D1/0276Bristles having pointed ends
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D1/00Bristles; Selection of materials for bristles

Abstract

A process for preparing the tooth-brush with shapr tip includes spinning special tow, cutting short to needed length, and treating the head of tow by immersing it in a treating liquid at 50-200 deg.Cfor 1-60 min.

Description

一种制备尖头刷丝的方法 A method for preparation of brush wire tip

技术领域 FIELD

本发明涉及一种制作刷丝的方法,尤其是指一种制作尖头刷丝的方法。 The present invention relates to a method of making wire brush, particularly to a method of making wire brush tip.

背景技术 Background technique

牙刷是人们最常用的必不可少的生活用品。 The toothbrush is the most commonly used essential household items. 牙刷最主要的部位不是刷柄,也不是刷头,而是植在刷头上的刷丝。 The main parts of the toothbrush handle is not, nor is it the brush head, but planted in the brush wire brush. 刷丝的主要部位又在其头部,因为刷丝头部直接接触牙齿、牙龈和牙龈沟。 The main parts of the filament at its head again, because the filament head directly contacts the teeth, gums, and gingival sulcus. 在现有技术中,牙刷丝的头部通常为平头,这种牙刷丝在刷牙过程中,由于其刷丝比较细、刚度比较差、头部比较平坦,不容易将嵌在牙缝内的牙垢清除,难以有效的清洁口腔内牙齿周围的每个角落。 In the prior art, the head of the toothbrush filament is generally flat head, this toothbrush during brushing filaments, the filament due to its relatively small, relatively poor rigidity, relatively flat head, can not be easily embedded in the teeth of tartar Clear every corner around the teeth is difficult to effectively clean the mouth. 另外,油漆刷通常采用猪鬃制备,但由于猪鬃具有不耐磨、易折断、不耐腐蚀等缺陷,影响了刷子的使用寿命。 Further, paint brush bristles usually prepared, but the bristles have not wear, easily broken, resistant to corrosion and other defects, affecting the life of the brush.

发明内容 SUMMARY

本发明的目的在于寻求一种制备尖头刷丝的方法,利用这种方法可生产出一种刷丝头部呈针尖状的刷丝,以增加刷丝的功能和改善刷丝的使用效果,延长刷丝的使用寿命。 Object of the present invention is to seek to a process for the preparation of pointed wire brush, can be produced using this method a kind of brush filaments of the brush head was needle-like wire, the wire brush in order to increase functionality and improve the use of the wire brush effects, wire brush to extend the service life.

其主要技术方案是该刷丝头部的锥体长度范围为2~15毫米。 The main aspect is that the filament head taper length ranges from 2 to 15 millimeters.

一种制备尖头刷丝的方法,其特征是:a、将纺制好的丝束用专用的切丝刀切成所需长度的丝并;b、在尖头刷丝成型槽中加入处理剂和水,其中处理剂的加入量为20~80%,单位为重量百分数,形成尖头刷丝处理液,再将该处理液加温至50~200℃,放入上述丝并,使丝的长度方向与处理液面垂直,处理1~60分钟;c、达处理时间后,从丝并中心部位用专用镊子抽取处理好的尖头刷丝丝样,测量其锥体长度是否符合要求,若该丝并中心部位的丝经测量符合要求,则认为该丝并合格。 A method for preparation of brush wire tip, wherein: a, The spun tow good cut with a special cutter and cut to a desired length filament; B, the tank was pointed filament forming process and water, wherein the treatment agent is added in an amount of 20 to 80% weight percent units forming pointed wire brush treatment liquid, the treatment liquid and then warmed to 50 ~ 200 ℃, and placed in the yarn, the yarn the longitudinal direction perpendicular to a surface treatment, for 1 to 60 minutes; C, of ​​post-processing time, and the wire from the central portion of the extraction process with good tip tweezers brush-like fishes, whether measured taper length to meet the requirements, If the wire and wire through the center of the measurement meets the requirements, it is considered that the wire and qualified. 测量合格后的丝并将被解开预包装缠绕膜,放入清洗机内,用清水洗去尖头刷丝表面的处理液,再放入专用滤袋,用脱水机脱水,除去尖头刷丝表面的水分。 After passing the yarn measuring and pre-packaged unwrapped stretch film, into the washing machine, wash with water filament tip surface treatment liquid, and then placed in special bags, dehydrated with a dehydrator, removing brush tip water wire surface.

d、脱水后,将尖头刷丝晒干或用专用烘箱烘干。 d, dehydrated, dried or the wire brush tip with special oven drying.

e、将晒干或烘干的尖头刷丝理齐,用专用包装材料包好后即成双头尖刷丝成品;若需生产单头尖丝,则将上述包好的双头尖丝从中间切断,重新改换包装即可。 E, the dried or drying treatment the tip of brush filaments together, with special packaging materials after a good package Serve finished stud tip filament; For the production of single filaments pointed head, then the above-described double wrapped wire tip from the middle cut, re-packaging can change.

所用尖丝处理液的液位高度为所处理的丝并长度的1/5~2/3。 The liquid level of the treatment liquid with the tip of the wire is processed wire length and 1/5 ~ 2/3.

所用处理液为酸性处理液或碱性处理液或酚类有机化合物。 The treating solution is an acidic treatment fluid or treatment fluid or alkaline phenolic organic compound.

其中酸性处理液中的酸为硫酸或盐酸或磷酸;碱性处理液中的碱为氢氧化钾溶液或氢氧化钠溶液或氢氧化锂溶液。 Wherein the acidic treatment liquid is sulfuric acid or hydrochloric acid or phosphoric acid; alkaline treatment liquid base is potassium hydroxide or sodium hydroxide solution or lithium hydroxide solution.

在切丝前,先将尼龙或聚酯或共聚尼龙或共聚聚酯经熔融纺丝并经热定型后,在外面包上预包装缠绕膜,形成丝束。 Before shredded, or first nylon copolymerized nylon or polyester or copolyester by melt-spun and after heat-setting, the pre-packaged bread outer stretch film, forming a tow.

本发明的优点是利用这种方法后能够生产出刷丝头部呈针尖状的刷丝,从而生产出尖头刷丝牙刷或其它各种刷子。 Advantage of the invention is that the use of this method to produce a wire brush head was needle-shaped wire brush, to produce a spike or other various toothbrush filament brushes. ,当用于生产牙刷时,这种牙刷就能将位于牙缝内牙垢有效清除干净;当用于生产油漆刷时,这种刷子可以取代利用猪鬃制作的刷子,延长刷子的使用寿命。 , When used for the production toothbrush it can be located within the teeth tartar cleaned effectively; when used in the production of paint brush, the brush which may be substituted with a brush made of bristles, extend the life of the brush.

具体实施方式 detailed description

刷丝头部的锥体长度范围在2~15毫米,刷丝头部的锥体部分有时位于一端,称为单头尖丝;有时位于两端,成为双头尖丝;可以根据不同的用途而定,通常单头尖丝由双头尖丝用刀切割而成。 Cone head filament length from 2 to 15 mm, the cone head sometimes filament at one end, referred to as single wire tip head; sometimes at both ends, become double wire tip; according to different purposes It may be, typically a single head is cut by the sharp double sharp silk filaments from a knife. 该锥体的长度为整个刷丝长度的10%~100%。 The length of the cone is from 10% to 100% of the entire length of the brush filaments.

一种制备尖头刷丝的方法实施例如下,其中的单位均为重量百分数:实施例一1、将尼龙或聚酯或共聚尼龙或共聚聚酯经熔融纺丝并经热定型后,在外面包预包装缠绕膜,形成丝束。 A method for preparing the tip of brush filaments embodiment for example, which are in units of weight percentages: Example 1 a, or nylon copolymerized nylon or polyester or copolyester by melt-spun and after heat-setting, the outer bread prepackaged stretch film, forming a tow.

2、将纺制好的丝束用专用的切丝刀切成32mm长的的丝并。 2, the tow spinning good cut with a special knife cut into filaments 32mm in length and.

3、在尖头刷丝成型槽中加入处理剂和水,其中处理剂的加入量为20%,形成尖头处理液,再将该处理液加温至200℃,放入上述丝并,处理60分钟。 3, the tip of the filament forming agent and water were added to the treatment tank, wherein the treatment agent is added in an amount of 20% to form pointed treatment liquid, the treatment liquid and then warmed to 200 ℃, and placed in the yarn, processed 60 minutes. 处理剂可以是硫酸或盐酸或磷酸或氢氧化钾溶液或氢氧化钠溶液或氢氧化锂溶液或酚类有机化合物中的任何一种,处理剂在水中含量为所述处理剂的净含量。 Treatment agent may be any one of sulfuric acid or hydrochloric acid or phosphoric acid or potassium hydroxide solution or sodium hydroxide solution or a lithium hydroxide solution or a phenolic organic compound, the content of the water treatment agent net content of the treatment agent. 刷丝的头部经酸或碱或酚类有机化合物等强腐蚀剂腐蚀后,其头部被腐蚀成针尖状。 Filament head etchant after strong acid or base or a phenolic organic compound, which is etched into a needle-like head. 当腐蚀剂的加入量较大时,所用的处理温度及时间可适当降低或减少。 When a large amount of etchant, treatment temperature and time may be suitably used to reduce or decrease.

4、达到所需时间后,再从丝并中心部位取样测量尖头刷丝的锥体长度,当该丝并中心部位的丝经测量合格后,认为该丝并合格。 4, the time required to achieve, the taper length measuring resampling tip from the wire brush filaments and a central portion, and when the central portion of the filament yarn passing through the measurement, and that the wire passing. 测量合格的丝并将被解开预包装缠绕膜,放入清洗机内,用清水洗去尖头刷丝表面的处理液,再放入专用滤袋,用脱水机脱水,除去尖头刷丝表面的水分。 Eligible measuring wire and will be solved prepackaged stretch film, into the washing machine, wash with water filament tip surface treatment liquid, and then placed in special bags, dehydrated with a dehydrator, removing the wire brush tip the surface of the water.

5、脱水后,将尖头刷丝晒干或用专用烘箱烘干。 5, after dewatering, the filament tip with special oven dried or dried. 脱水后还应进行干燥处理,以保证刷丝表面干燥,便于包装与运输。 After dehydration drying process should be carried out to ensure that the filament surface and dried, to facilitate packaging and transportation. 干燥时,可将刷丝放在太阳下晒干,也放在专用烘箱内烘干。 When dried, the wire brush can be dried in the sun, but also on the special oven drying.

6、将上述干燥好的尖头刷丝理齐后,用专用包装材料包好后即成双头尖丝成品,放入专用包装箱内即可。 6, after the above treatment the dried filament tip together with the good specialty packaging bag Serve double sharp silk finished, the box can be placed within a dedicated.

实施例二与实施例一的不同之处在于处理剂的加入量为80%,处理液的处理温度为50℃,处理时间为1分钟。 According to a second embodiment of the first embodiment except that the treatment agent is added in an amount of 80%, treatment temperature of the treatment liquid is 50 ℃, the processing time of 1 minute.

实施例三与实施例一的不同之处在于处理剂的加入量为70%,处理液的处理温度为75℃,处理时间为10分钟。 The third embodiment differs from the embodiment in that a treatment agent is added in an amount of 70%, treatment temperature of the treatment liquid is 75 ℃, the processing time was 10 minutes.

实施例四与实施例一的不同之处在于处理剂的加入量为60%,处理液的处理温度为100℃,处理时间为20分钟。 Fourth Embodiment Example differs in that a treatment agent is added in an amount of 60%, a treatment temperature of 100 deg.] C solution, treatment time of 20 minutes.

实施例五与实施例一的不同之处在于处理剂的加入量为50%,处理液的处理温度为120℃,处理时间为30分钟。 According to a fifth embodiment of the first embodiment except that the treatment agent is added in an amount of 50%, treatment temperature of the treatment liquid at 120 ℃, the processing time was 30 minutes.

实施例六与实施例一的不同之处在于处理剂的加入量为40%,处理液的处理温度为150℃,处理时间为40分钟。 According to a sixth embodiment of the first embodiment except that the treatment agent is added in an amount of 40%, a treatment temperature of 150 deg.] C solution, treatment time was 40 minutes.

实施例七与实施例一的不同之处在于处理剂的加入量为30%,处理液的处理温度为180℃,处理时间为50分钟。 According to a seventh embodiment of the first embodiment except that the treatment agent is added in an amount of 30%, treatment temperature of the treatment liquid 180 ℃, the processing time was 50 minutes.

实施例八与实施例七的不同之处在于丝并的长度为65mm,最后将采用实施例七工艺制得的双头尖丝成品从中间用专用切刀切断,改换包装后即得单头尖丝成品。 The eighth embodiment of the seventh embodiment except that the length of the wire and 65mm, finally obtained using a single pointed head according to a seventh embodiment of the process is made with special double sharp knife cut the finished yarn from the intermediate, after changing package silk products.

Claims (10)

  1. 1.一种尖头刷丝,其特征是该刷丝头部的锥体长度范围为2~15毫米。 A pointed wire brush, characterized in that the filament head taper length ranges from 2 to 15 millimeters.
  2. 2.一种制备尖头刷丝的方法,其特征是a、将纺制好的丝束用专用的切丝刀切成所需长度的丝并;b、在尖头刷丝成型槽中加入处理剂和水,其中处理剂的加入量为20~80%,单位为重量百分数,形成尖头刷丝处理液,再将处理液加温至50~200℃,放入上述丝并,处理1~60分钟。 2. A method of preparing a pointed brush filaments, characterized in that a, to a good spinning tow strips with a special knife and cut to the desired length of the wire; B, the filament shaped groove in the tip is added treatment agent and water, wherein the treatment agent is added in an amount of 20 to 80% by weight of units of percentage, the treatment liquid forming pointed wire brush, and then the treatment liquid was heated to 50 ~ 200 ℃, and placed in the yarn, the process 1 to 60 minutes.
  3. 3.根据权利要求1所述的方法,其特征是在处理后,c、再从丝并中心部位取样,测量尖头刷丝的锥体长度是否符合要求,测量合格的丝并将被解开预包装缠绕膜,放入清洗机内,用清水洗去尖头刷丝表面的处理液,再放入专用滤袋,用脱水机脱水,除去尖头刷丝表面的水分。 3. The method according to claim 1, characterized in that after the treatment, c, and then sampled from the center portion of the wire, whether the measurement filament cone tip length according to the requirements, and the measurement is qualified untied wire pre-stretch film packaging, into the washing machine, wash with water pointed brush filament surface treatment liquid, and then placed in special bags, dehydrated by a dehydrator to remove water wire brush tip surface.
  4. 4.根据权利要求1所述的方法,其特征是d、脱水后,将尖头刷丝晒干或用专用烘箱烘干。 4. The method according to claim 1, characterized in that the d, dehydrated, the dried or drying the filament tip with a special oven.
  5. 5.根据权利要求1所述的方法,其特征是e、用专用包装材料包好后即成尖头刷丝成品。 5. The method according to claim 1, wherein E, specialty packaging After a good wire brush tip Serve finished package.
  6. 6.根据权利要求1所述的方法,其特征是所用处理液的处理液位高度为所处理的丝并长度的1/5~2/3。 6. The method according to claim 1, characterized in that the length of the wire and the liquid level of the processing solution used for processing the processed 1/5 ~ 2/3.
  7. 7.根据权利要求1所述的方法,其特征是所用处理液为酸性处理液或碱性处理液或酚类有机化合物。 7. The method according to claim 1, wherein the acidic treating solution treatment fluid or treatment liquid or an alkaline phenolic organic compound.
  8. 8.根据权利要求7所述的方法,其特征是酸性处理液中的酸为硫酸或盐酸或磷酸。 8. The method according to claim 7, characterized in that the acidic treatment liquid is sulfuric acid or hydrochloric acid or phosphoric acid.
  9. 9.根据权利要求7所述的方法,其特征是碱性处理液中的碱为氢氧化钾溶液或氢氧化钠溶液或氢氧化锂溶液。 9. The method according to claim 7, wherein the alkaline treatment liquid base is potassium hydroxide or sodium hydroxide solution or lithium hydroxide solution.
  10. 10.根据权利要求1所述的方法,其特征是在切丝前,先将尼龙或聚酯或共聚尼龙或共聚聚酯经熔融纺丝并经热定型后,在外面包预包装缠绕膜,形成丝束。 10. The method according to claim 1, characterized in that before the cut, or first nylon or polyester copolymerized nylon or a copolymerized polyester was melt-spun and after heat-setting, the outer bread prepackaged stretch film, formed tow.
CN 03112612 2003-01-03 2003-01-03 Method for producing brush bristle with tip head CN1154427C (en)

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CN 03112612 CN1154427C (en) 2003-01-03 2003-01-03 Method for producing brush bristle with tip head
PCT/CN2004/000004 WO2004060107A1 (en) 2003-01-03 2004-01-02 Tapered bristle and the process for producing thereof

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CN100435689C (en) 2007-02-07 2008-11-26 杨里江 Method for automatically forming hair at top of tooth-brush
CN100479704C (en) 2007-04-30 2009-04-22 慈溪市洁达纳米复合材料有限公司 Forming method for tip brush thread
CN100543217C (en) 2006-09-11 2009-09-23 上海晓邦家居用品有限公司 Two-color chemical fiber thread for producing brush and pen and producing technology thereof
CN101066178B (en) 2007-04-30 2010-09-15 慈溪市洁达纳米复合材料有限公司 Sharp-point brush bristle forming apparatus
CN101675840B (en) 2008-09-19 2011-01-12 慈溪市洁达纳米复合材料有限公司 Automatic cleaning method of pointed bristles of toothbrush
CN101626707B (en) 2007-03-13 2011-11-16 最优化成株式会社 Processing method for taper of needle-shaped bristle for enhanced throughput
CN103230155A (en) * 2013-05-07 2013-08-07 江门市宝利德塑料有限公司 Method for manufacturing sharp-end brush wires
CN103643477A (en) * 2013-11-07 2014-03-19 聚力高分子材料科技沭阳有限公司 Production method for sharpening polyester monofilaments
CN105725480A (en) * 2016-02-23 2016-07-06 无锡市兴达尼龙有限公司 Special-shaped brush wire and making method thereof
CN105834162A (en) * 2016-05-10 2016-08-10 潜山县福达橡胶刷业制品厂 Automatic brush filament cleaning method and method for producing brush rollers through brush filaments
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CN100425767C (en) 2007-02-03 2008-10-15 王小芳 Staining method of tip brush silk
JP2016512786A (en) 2013-03-28 2016-05-09 コルゲート・パーモリブ・カンパニーColgate−Palmolive Company Oral care devices

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KR20050092460A (en) * 1999-10-29 2005-09-21 라이온 가부시키가이샤 Toothbrush
KR100421454B1 (en) * 2001-02-23 2004-03-09 씨제이 주식회사 A Toothbrush Combined With High Tapering Hairs Having Superior Elasticity And Manufacturing Method Of It
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CN100543217C (en) 2006-09-11 2009-09-23 上海晓邦家居用品有限公司 Two-color chemical fiber thread for producing brush and pen and producing technology thereof
CN100435689C (en) 2007-02-07 2008-11-26 杨里江 Method for automatically forming hair at top of tooth-brush
CN101626707B (en) 2007-03-13 2011-11-16 最优化成株式会社 Processing method for taper of needle-shaped bristle for enhanced throughput
CN100479704C (en) 2007-04-30 2009-04-22 慈溪市洁达纳米复合材料有限公司 Forming method for tip brush thread
CN101066178B (en) 2007-04-30 2010-09-15 慈溪市洁达纳米复合材料有限公司 Sharp-point brush bristle forming apparatus
CN101675840B (en) 2008-09-19 2011-01-12 慈溪市洁达纳米复合材料有限公司 Automatic cleaning method of pointed bristles of toothbrush
CN103230155A (en) * 2013-05-07 2013-08-07 江门市宝利德塑料有限公司 Method for manufacturing sharp-end brush wires
CN103230155B (en) * 2013-05-07 2016-06-01 江门市宝利德塑料有限公司 A method for preparation of brush wire tip
CN103643477A (en) * 2013-11-07 2014-03-19 聚力高分子材料科技沭阳有限公司 Production method for sharpening polyester monofilaments
CN103643477B (en) * 2013-11-07 2016-08-17 聚力高分子材料科技沭阳有限公司 A polyester monofilament production methods sharpened
USD814796S1 (en) 2014-07-31 2018-04-10 Colgate-Palmolive Company Oral care implement
USD764177S1 (en) 2014-07-31 2016-08-23 Colgate-Palmolive Company Oral care implement
USD764176S1 (en) 2014-07-31 2016-08-23 Colgate-Palmolive Company Oral care implement
USD813550S1 (en) 2014-07-31 2018-03-27 Colgate-Palmolive Company Oral care implement
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