CN105719527A - Cylinder hydrostatic test operation training and evaluation simulation system - Google Patents
Cylinder hydrostatic test operation training and evaluation simulation system Download PDFInfo
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- CN105719527A CN105719527A CN201610140624.2A CN201610140624A CN105719527A CN 105719527 A CN105719527 A CN 105719527A CN 201610140624 A CN201610140624 A CN 201610140624A CN 105719527 A CN105719527 A CN 105719527A
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B9/00—Simulators for teaching or training purposes
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B25/00—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes
- G09B25/02—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes of industrial processes; of machinery
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Abstract
The invention discloses a cylinder hydrostatic test operation training and evaluation simulation system which comprises a water tank, a motor pump set, a water pumping valve, a pump outlet pressure gage, a precise pressure gage, a pressure-resistant method test module, an external measuring method test module and an internal measuring method test module, all components in the system are provided with a light demonstration device controlled by a computer, and a control component required to be manually controlled is further provided with a sensor connected with the computer.In the cylinder hydrostatic test stimulation operation process, the computer recognizes all operations of test personnel through signals fed back by the sensor, a control procedure which is compiled in advance is utilized, and corresponding graphic data display and acousto-optic effect demonstration are conducted.The cylinder hydrostatic test operation training and evaluation simulation system is applied to training and evaluation of hydrostatic test operation in cylinder inspector training, a lifelike cylinder hydrostatic test simulation field is created, and the training and evaluation effect of hydrostatic test operation is enhanced; risks possibly caused by error operation in real cylinder hydrostatic test training are further effectively avoided.
Description
Technical field
The present invention relates to a kind of gas cylinder by hydrostatic pressure test training on operation based on GB/T9251-2011 " gas cylinder by hydrostatic pressure test method " and examine analog systems.
Background technology
At present, the TSGZ8002-2013 " special equipment reviewer examines rule " that State General Administration for Quality Supervision promulgates specifies coroner test subject C examination inspection technical ability practical operation, the basic skills of main examination inspection and program, defect estimation, the use of instrument or instrument, safety and protection, during gas cylinder by hydrostatic pressure test is trained as gas cylinder inspection person, technical ability is checked in an important practical operation, owing to method is various, complex operation is consuming time, and test pressure is high, maloperation is dangerous big, this project is only limitted to give lessons with theory by current each training organization, the mode viewed and emulated by gas cylinder inspection station gives training and examines with the form of written answer, gas cylinder by hydrostatic pressure test cannot be carried out training and the examination of practical operation, there is bigger limitation, training is undesirable with examination effect, gas cylinder inspection personnel are after training evidence obtaining greatly, still the gas cylinder by hydrostatic pressure test of various method accurately cannot expertly be completed, have a strong impact on the quality inspection of gas cylinder.
Summary of the invention
It is an object of the invention to provide one and can use sensor identification manual operation, utilize sound and light program and the actual gas cylinder by hydrostatic pressure test process of computer graphics data display simulation, build the gas cylinder by hydrostatic pressure test training on operation examination analog systems of gas cylinder by hydrostatic pressure test simulated field true to nature.
The present invention be the technical scheme is that a kind of gas cylinder by hydrostatic pressure test training on operation examination analog systems for achieving the above object, including the water tank (12301) connected by pipeline, electric-motor pump group (12302), pump water inlet valve (12303), pump discharge pressure table (12304), precision pressure gauge (12305), the tentative module of resistance to platen press, internal test method tentative module and outside measurement method tentative module, the described tentative module of resistance to platen press includes passing sequentially through the tested gas cylinder of the resistance to platen press (1) that pipeline connects, the bottleneck of resistance to platen press stop valve (101) and resistance to platen press measure Pressure gauge (102), and described internal test method tentative module includes the tested gas cylinder of the interior platen press (3) connected by pipeline, internal test method bottleneck stop valve (301), internal test method measures Pressure gauge (302), internal test method graduated cylinder (303), internal test method relief valve (304), internal test method buret (305) and internal test method discharge valve of cistern for water-closet (306), described outside measurement method tentative module includes the tested gas cylinder of outside measurement method (2), water jacket (201), the safe discharger of water jacket (202), water jacket water intaking valve (203), water jacket drain valve (204), water jacket air bleeding valve (205), outside measurement method measures Pressure gauge (206), the manual relief valve of outside measurement method (207), outside measurement method back-up valve (208), outside measurement method measuring cup (209) and electronic balance (210), the tested gas cylinder of described outside measurement method (2) is arranged in water jacket (201), the tested gas cylinder of described outside measurement method (2), outside measurement method measures Pressure gauge (206) and outside measurement method back-up valve (208) passes sequentially through pipeline and connects, the safe discharger of described water jacket (202), water jacket water intaking valve (203), water jacket drain valve (204) and water jacket air bleeding valve (205) are connected on water jacket (201), and described outside measurement method measuring cup (209) is placed on electronic balance (210).
Connection pipeline between the described tentative module of resistance to platen press and outside measurement method tentative module is provided with resistance to platen press and outside measurement method common tank outlet valve (1201), and resistance to platen press is connected by pipeline with water tank (12301), electric-motor pump group (12302), pump water inlet valve (12303), pump discharge pressure table (12304), precision pressure gauge (12305) with outside measurement method common tank outlet valve (1201).
Connection pipeline between the described tentative module of resistance to platen press and internal test method tentative module is provided with resistance to platen press and shares back-up valve (1302) with internal test method, described resistance to platen press and internal test method share back-up valve (1302) and resistance to platen press measures Pressure gauge (102), pipeline between internal test method measurement Pressure gauge (302) is provided with resistance to platen press and shares manual relief valve (1301) with internal test method, described resistance to platen press and internal test method share manual relief valve (1301), resistance to platen press shares back-up valve (1302) and water tank (12301) with internal test method, electric-motor pump group (12302), pump water inlet valve (12303), pump discharge pressure table (12304), precision pressure gauge (12305) is connected by pipeline.
Described water jacket (201) is connected to and indicates because outside measurement method tested gas cylinder (2) Volume variation causes the pipeline that in water jacket, water overflows and refluxes for simulating.
Described resistance to platen press and internal test method share the connection pipeline of the other end of manual relief valve (1301) and insert in internal test method graduated cylinder (303).
The other end of described pipeline inserts in the outside measurement method measuring cup (209) being placed on electronic balance (210).
The described bottleneck of resistance to platen press stop valve (101), water jacket water intaking valve (203), water jacket drain valve (204), water jacket air bleeding valve (205), the manual relief valve of outside measurement method (207), outside measurement method back-up valve (208), internal test method bottleneck stop valve (301), internal test method relief valve (304), internal test method discharge valve of cistern for water-closet (306), resistance to platen press and outside measurement method common tank outlet valve (1201), resistance to platen press and internal test method share manual relief valve (1301), resistance to platen press shares back-up valve (1302) with internal test method and pump water inlet valve (12303) is provided with and is connected with computer, it is capable of identify that the sensor of its open and-shut mode.
Described electric-motor pump group (12302) is provided with keying button.
Described electronic balance (210) is provided with keying button and reset button.
System is additionally provided with lighting demonstration device.
One gas cylinder by hydrostatic pressure test training on operation of the present invention examination analog systems, build gas cylinder by hydrostatic pressure test simulated field true to nature, breach training and the examination patterns of water pressure test operation in existing gas cylinder inspection person training, compact conformation, simple to operate, enable trainee repeatedly carry out simply and easily resistance to platen press, outside measurement method, three kinds of method gas cylinder by hydrostatic pressure test of internal test method simulated operation, be familiar with the requirement of gas cylinder by hydrostatic pressure test relevant criterion, enhance training and the examination effect of water pressure test operation in gas cylinder inspection person's training；This analog systems also efficiently avoid in true gas cylinder by hydrostatic pressure test training because abecedarian's maloperation is likely to the risk that causes simultaneously.
Accompanying drawing explanation
Fig. 1 is the principle flow chart of a kind of gas cylinder by hydrostatic pressure test training on operation examination analog systems of the present invention.
In figure: 1, the tested gas cylinder of resistance to platen press；2, the tested gas cylinder of outside measurement method；3, the tested gas cylinder of internal test method；101, the bottleneck of resistance to platen press stop valve；102, resistance to platen press measures Pressure gauge；201, water jacket；202, the safe discharger of water jacket；203, water jacket water intaking valve；204, water jacket drain valve；205, water jacket air bleeding valve；206, outside measurement method measures Pressure gauge；207, the manual relief valve of outside measurement method；208, outside measurement method back-up valve；209, outside measurement method measuring cup；210, electronic balance；301, internal test method bottleneck stop valve；302, internal test method measures Pressure gauge；303, internal test method graduated cylinder；304, internal test method relief valve；305, internal test method buret；306, internal test method discharge valve of cistern for water-closet；1201, resistance to platen press and outside measurement method common tank outlet valve；1301, resistance to platen press and internal test method share manual relief valve；1302, resistance to platen press shares back-up valve with internal test method；12301, water tank；12302, electric-motor pump group；12303, pump water inlet valve；12304, pump discharge pressure table；12305, precision pressure gauge.
Detailed description of the invention
As shown in Figure 1, gas cylinder by hydrostatic pressure test training on operation examination analog systems, including the tentative module of resistance to platen press, outside measurement method tentative module, internal test method tentative module three part, the universal component of three modules includes water tank 12301, electric-motor pump group 12302, pump water inlet valve 12303, pump discharge pressure table 12304, precision pressure gauge 12305 and connects pipeline accordingly；In resistance to platen press module, water tank 12301, resistance to platen press and outside measurement method common tank outlet valve 1201, pump water inlet valve 12303, electric-motor pump group 12302, pump discharge pressure table 12304, precision pressure gauge 12305, resistance to platen press shares back-up valve 1302 with internal test method, resistance to platen press measures Pressure gauge 102, the bottleneck of resistance to platen press stop valve 101, the tested gas cylinder 1 of resistance to platen press connects with pipeline successively, pipeline between resistance to platen press and the shared back-up valve 1302 of internal test method and resistance to platen press measurement Pressure gauge 102 is connected to resistance to platen press and shares manual relief valve 1301 with internal test method, this valve is for simulating the bleeding of system when resistance to platen press is tested；In outside measurement method module, water tank 12301, resistance to platen press measure Pressure gauge 206 with outside measurement method common tank outlet valve 1201, pump water inlet valve 12303, electric-motor pump group 12302, pump discharge pressure table 12304, precision pressure gauge 12305, outside measurement method back-up valve 208, outside measurement method, the tested gas cylinder 2 of outside measurement method is connected with pipeline successively, outside measurement method back-up valve 208 and outside measurement method are measured and are connected to the manual relief valve 207 of outside measurement method on the pipeline between Pressure gauge 206, and this valve is for simulating the bleeding of system when outside measurement method is tested；The arranged outside of the tested gas cylinder of outside measurement method 2 has transparent water jacket 201, water jacket 201 is connected to the safe discharger 202 of water jacket, water jacket water intaking valve 203, water jacket drain valve 204, water jacket air bleeding valve 205, wherein the other end of water jacket water intaking valve 203 is connected on the pipeline between pump water inlet valve 12303 and resistance to platen press and outside measurement method common tank outlet valve 1201, water jacket 201 is also associated with one section simultaneously and indicates because being caused, by trial jar Volume variation, the pipeline that in water jacket 201, water overflows and refluxes for simulating, the other end of this pipeline inserts in the outside measurement method measuring cup 209 being placed on electronic balance 210, the while of carrying out water spilling and backflow simulation at this pipeline, also there is respective change in the simulation registration of electronic balance 210 and the mimic water-depth of measuring cup 209；In internal test method module, water tank 12301, internal test method discharge valve of cistern for water-closet 306, internal test method buret 305, pump water inlet valve 12303, electric-motor pump group 12302, pump discharge pressure table 12304, precision pressure gauge 12305, resistance to platen press shares back-up valve 1302 with internal test method, internal test method measures Pressure gauge 302, internal test method bottleneck stop valve 301, the tested gas cylinder 3 of interior platen press connects with pipeline successively, pipeline between the shared back-up valve 1302 of resistance to platen press and internal test method and internal test method measurement Pressure gauge 302 is connected to resistance to platen press and shares manual relief valve 1301 with internal test method, the connection pipeline of this valve other end inserts in internal test method graduated cylinder 303, this valve is used for the bleeding simulation of system during internal test method test and the measure analog of the bearing pipe press-in water yield under test pressure, press-in water yield value can be drawn by the mimic water-depth mathematic interpolation of internal test method graduated cylinder 303；Additionally, internal test method module is additionally provided with internal test method relief valve 304, its one end is connected to precision pressure gauge 12305 and resistance to platen press and internal test method shares on the pipeline between back-up valve 1302, the other end is connected on the pipeline between internal test method buret 305 and water intaking valve 12303, this valve is for the measure analog by trial jar residual deformation value, and residual deformation value can be drawn by the mimic water-depth mathematic interpolation of internal test method buret 305.
In this gas cylinder by hydrostatic pressure test training on operation examination analog systems, each parts are provided with by computer-controlled lighting demonstration device, all valves are provided with the sensor of its open and-shut mode that is connected with computer, is capable of identify that, electric-motor pump group 12302 is provided with keying button, electronic balance 210 is provided with keying button and reset button, and above-mentioned button is by being capable of identify that the sensor of button state is connected to computer.In gas cylinder by hydrostatic pressure test simulated operating procedure, computer is by the operations of the signal identification test personnel of sensor feedback, use control program prepared in advance, carry out respective graphical data and show and sound and light program demonstration, carry out sound and light program prompting including to faulty operation.
Gas cylinder by hydrostatic pressure test training on operation of the present invention examination analog systems, build gas cylinder by hydrostatic pressure test simulated field true to nature, breach training and the examination patterns of water pressure test operation in existing gas cylinder inspection person training, compact conformation, simple to operate, enable trainee repeatedly carry out simply and easily resistance to platen press, outside measurement method, three kinds of method gas cylinder by hydrostatic pressure test of internal test method simulated operation, be familiar with the requirement of gas cylinder by hydrostatic pressure test relevant criterion, enhance training and the examination effect of water pressure test operation in gas cylinder inspection person's training；This analog systems also efficiently avoid in true gas cylinder by hydrostatic pressure test training because abecedarian's maloperation is likely to the risk that causes simultaneously.
Claims (10)
1. a gas cylinder by hydrostatic pressure test training on operation examination analog systems, it is characterised in that: include the water tank (12301) connected by pipeline, electric-motor pump group (12302), pump water inlet valve (12303), pump discharge pressure table (12304), precision pressure gauge (12305), the tentative module of resistance to platen press, internal test method tentative module and outside measurement method tentative module, the described tentative module of resistance to platen press includes passing sequentially through the tested gas cylinder of the resistance to platen press (1) that pipeline connects, the bottleneck of resistance to platen press stop valve (101) and resistance to platen press measure Pressure gauge (102), and described internal test method tentative module includes the tested gas cylinder of the interior platen press (3) connected by pipeline, internal test method bottleneck stop valve (301), internal test method measures Pressure gauge (302), internal test method graduated cylinder (303), internal test method relief valve (304), internal test method buret (305) and internal test method discharge valve of cistern for water-closet (306), described outside measurement method tentative module includes the tested gas cylinder of outside measurement method (2), water jacket (201), the safe discharger of water jacket (202), water jacket water intaking valve (203), water jacket drain valve (204), water jacket air bleeding valve (205), outside measurement method measures Pressure gauge (206), the manual relief valve of outside measurement method (207), outside measurement method back-up valve (208), outside measurement method measuring cup (209) and electronic balance (210), the tested gas cylinder of described outside measurement method (2) is arranged in water jacket (201), the tested gas cylinder of described outside measurement method (2), outside measurement method measures Pressure gauge (206) and outside measurement method back-up valve (208) passes sequentially through pipeline and connects, the safe discharger of described water jacket (202), water jacket water intaking valve (203), water jacket drain valve (204) and water jacket air bleeding valve (205) are connected on water jacket (201), and described outside measurement method measuring cup (209) is placed on electronic balance (210).
2. a kind of gas cylinder by hydrostatic pressure test training on operation examination analog systems according to claim 1, it is characterized in that: the connection pipeline between the described tentative module of resistance to platen press and outside measurement method tentative module is provided with resistance to platen press and outside measurement method common tank outlet valve (1201), and resistance to platen press is connected by pipeline with water tank (12301), electric-motor pump group (12302), pump water inlet valve (12303), pump discharge pressure table (12304), precision pressure gauge (12305) with outside measurement method common tank outlet valve (1201).
3. a kind of gas cylinder by hydrostatic pressure test training on operation examination analog systems according to claim 1, it is characterized in that: the connection pipeline between the described tentative module of resistance to platen press and internal test method tentative module is provided with resistance to platen press and shares back-up valve (1302) with internal test method, described resistance to platen press and internal test method share back-up valve (1302) and resistance to platen press measures Pressure gauge (102), pipeline between internal test method measurement Pressure gauge (302) is provided with resistance to platen press and shares manual relief valve (1301) with internal test method, described resistance to platen press and internal test method share manual relief valve (1301), resistance to platen press shares back-up valve (1302) and water tank (12301) with internal test method, electric-motor pump group (12302), pump water inlet valve (12303), pump discharge pressure table (12304), precision pressure gauge (12305) is connected by pipeline.
4. a kind of gas cylinder by hydrostatic pressure test training on operation examination analog systems according to claim 1, it is characterised in that: described water jacket (201) is connected to and indicates because outside measurement method tested gas cylinder (2) Volume variation causes the pipeline that in water jacket, water overflows and refluxes for simulating.
5. a kind of gas cylinder by hydrostatic pressure test training on operation examination analog systems according to claim 3, it is characterised in that: described resistance to platen press and internal test method share the connection pipeline of the other end of manual relief valve (1301) and insert in internal test method graduated cylinder (303).
6. a kind of gas cylinder by hydrostatic pressure test training on operation examination analog systems according to claim 4, it is characterised in that: the other end of described pipeline inserts in the outside measurement method measuring cup (209) being placed on electronic balance (210).
7. a kind of gas cylinder by hydrostatic pressure test training on operation examination analog systems according to claim 1 or 2 or 3, it is characterized in that: the described bottleneck of resistance to platen press stop valve (101), water jacket water intaking valve (203), water jacket drain valve (204), water jacket air bleeding valve (205), the manual relief valve of outside measurement method (207), outside measurement method back-up valve (208), internal test method bottleneck stop valve (301), internal test method relief valve (304), internal test method discharge valve of cistern for water-closet (306), resistance to platen press and outside measurement method common tank outlet valve (1201), resistance to platen press and internal test method share manual relief valve (1301), resistance to platen press shares back-up valve (1302) with internal test method and pump water inlet valve (12303) is provided with and is connected with computer, it is capable of identify that the sensor of its open and-shut mode.
8. a kind of gas cylinder by hydrostatic pressure test training on operation examination analog systems according to claim 1, it is characterised in that: described electric-motor pump group (12302) is provided with keying button.
9. a kind of gas cylinder by hydrostatic pressure test training on operation examination analog systems according to claim 1, it is characterised in that: described electronic balance (210) is provided with keying button and reset button.
10. a kind of gas cylinder by hydrostatic pressure test training on operation examination analog systems according to claim 1, it is characterised in that: system is additionally provided with lighting demonstration device.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610140624.2A CN105719527A (en) | 2016-03-14 | 2016-03-14 | Cylinder hydrostatic test operation training and evaluation simulation system |
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| CN201610140624.2A CN105719527A (en) | 2016-03-14 | 2016-03-14 | Cylinder hydrostatic test operation training and evaluation simulation system |
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Cited By (2)
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| CN106952525A (en) * | 2017-04-28 | 2017-07-14 | 淮安信息职业技术学院 | A kind of gas cylinder hydraulic pressure test experience actual training device |
| CN107389463A (en) * | 2017-08-23 | 2017-11-24 | 淮安信息职业技术学院 | A kind of gas cylinder hydraulic pressure detects water circulation utilization system |
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Application publication date: 20160629 |
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