CN207908256U - A kind of program-controlled efficient pilot system for container class product pressure test - Google Patents
A kind of program-controlled efficient pilot system for container class product pressure test Download PDFInfo
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- CN207908256U CN207908256U CN201820183634.9U CN201820183634U CN207908256U CN 207908256 U CN207908256 U CN 207908256U CN 201820183634 U CN201820183634 U CN 201820183634U CN 207908256 U CN207908256 U CN 207908256U
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- container
- pressure
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Abstract
The utility model is related to a kind of program-controlled efficient pilot systems for container class product pressure test, including water treatment and flood pattern, the accurate pressurization pressurize depressurized system of the output end of the water treatment and flood pattern connection, one end connection pressure testing control of the accurate pressurization pressurize depressurized system and data processing system and pressure testing Parameters Input Unit, other end connection subject container, the accurate pressurization pressurize depressurized system is also connected with pressure testing process monitoring system, and the pressure testing control and data processing system connect pressure testing result output system.It realizes the quick connection of the pressure test of container class product, Self-pressurizing agri, pressurize, release, detect water quality automatically, water temperature, automatic data acquisition automatically controls experiment process, automatic data processing, analysis, record and storage, pressure testing curve and report are automatically generated, it is automatic to upload, print test data sheet and test report.
Description
Technical field
The utility model is related to automated production, inspection, detection fields, especially a kind of to be tried for container class product pressure resistance
The program-controlled efficient pilot system tested, is a kind of high-precision, full-automatic container class product strength testing equipment.
Background technology
The experiment of container class product compressive resistance is the most important experiment link in the numerous check tests of container class product,
The purpose of experiment is to examine the intensity of container class product, rigidity and leakproofness.Since container class product category is various, test parameters
Different, countries in the world all rest on manual work stages to the pressure test of container class product at present.That is connection by hand, adds manually
Pressure, pressurize, release, manual control medium temperature, manual control water quality, manual record provide pressure testing report by hand.This pure hand
The method of work is there are time-consuming, and arduously, work efficiency is low, is unable to remote monitoring, experiment process easily by interference from human factor the defects of.
Utility model content
The applicant is directed to the disadvantage in above-mentioned existing production technology, provides a kind of for container class product pressure test
Program-controlled efficient pilot system, to realize the quick connection of the pressure test of container class product, Self-pressurizing agri, pressurize, release,
Automatic detection water quality, water temperature, automatic data acquisition automatically control experiment process, automatic data processing, analysis, record and storage,
Pressure testing curve and report are automatically generated, it is automatic to upload, print test data sheet and test report.It is finally reached guarantee test quality,
Production efficiency is improved, the purpose of labor intensity is reduced.
Technical solution used by the utility model is as follows：
A kind of program-controlled efficient pilot system for container class product pressure test, including water treatment and flood pattern,
The accurate pressurization pressurize depressurized system of the output end of the water treatment and flood pattern connection, the accurate pressurization pressurize release system
One end connection pressure testing control of system and data processing system and pressure testing Parameters Input Unit, other end connection subject container are described
Precision pressurization pressurize depressurized system is also connected with pressure testing process monitoring system, and the pressure testing control and data processing system connect pressure testing
As a result output system.
Its further technical solution is：
The water treatment and flood pattern include water processor, cistern and water injecting pump, and water processor passes through pipe
Road is connected with cistern, and cistern is connected with water injecting pump, water injecting pump by pipeline, the first solenoid valve, pressure sensor and quickly
Connector is connected with subject container.
The accurate pressurization pressurize depressurized system includes mainly servo pressurization pump and second solenoid valve, servo pressurization pump into
Mouth is connected with water tank, and outlet connection second solenoid valve, the outlet of second solenoid valve passes through pipeline, pressure sensor and quick coupling
It is connected with subject container.
Pressure testing control and data processing system include mainly industrial PC, PLC and special-purpose software, and industrial PC passes through PLC
It is connected with special-purpose software with pressure testing Parameters Input Unit, accurate pressurization pressurize depressurized system, pressure testing result output system.
The pressure testing Parameters Input Unit includes the POS and input keyboard, both passes through circuit and industrial PC phase
Even.
It includes real-time recording and GPS positioning system to test process monitoring system, both passes through circuit and industrial PC phase
Even.
Overall system structure is as follows：Including water processor, the output end of the water processor be sequentially connected cistern,
The output end of water injecting pump and the first solenoid valve, first solenoid valve passes through pipeline, pressure sensor and quick coupling and subject
Container is connected；Further include water tank, the output end of the water tank is sequentially connected servo pressurization pump and second solenoid valve, second electricity
The output end of magnet valve is connect again by pipeline, pressure sensor and quick coupling with subject container；Further include industrial PC, institute
It states industrial PC and is separately connected real-time recording, PLC, the POS, input keyboard, GPS positioning system, terminal computer and printer；
The PLC is also connected with water temperature sensor and wall temperature sensor；Further include flow controller, one end is connect with subject container, separately
One end connects PLC；First solenoid valve, second solenoid valve, water processor and pressure sensor are connected by circuit and PLC
It connects.
The beneficial effects of the utility model are as follows：
The utility model is compact-sized, reasonable, easy to operate, passes through the cooperating of whole system, it may be convenient to real
The quick connection of the pressure test of existing container class product, pressurize, release, detects water quality, water temperature, automatic number at Self-pressurizing agri automatically
According to acquiring, automatically controlling experiment process, automatic data processing, analysis, record and storage automatically generate pressure testing curve and report,
It is automatic to upload, print test data sheet and test report.
The utility model, which may ultimately reach, ensures test products quality, improves production efficiency, reduces labor intensity.
Description of the drawings
Fig. 1 is the module map of the utility model.
Fig. 2 is the system diagram of the utility model.
Wherein：1, the POS；2, keyboard is inputted；3, GPS positioning system；4, water temperature sensor；5, wall temperature sensor；6、
PLC；7, industrial PC；8, real-time recording；9, terminal computer；10, printer；11, water processor；12, cistern；13, it notes
Water pump；14, the first solenoid valve；15, pressure sensor；16, quick coupling；17, it is tested container；18, flow controller；19,
Two solenoid valves；20, servo pressurization pumps；21, water tank.
Specific implementation mode
Below in conjunction with the accompanying drawings, illustrate specific embodiment of the present utility model.
As depicted in figs. 1 and 2, the program-controlled efficient pilot system for container class product pressure test of the present embodiment, packet
Water treatment and flood pattern are included, the accurate pressurization pressurize depressurized system of output end connection of water treatment and flood pattern is accurate
One end connection pressure testing control of pressurization pressurize depressurized system and data processing system and pressure testing Parameters Input Unit, other end connection
It is tested container 17, precision pressurization pressurize depressurized system is also connected with pressure testing process monitoring system, pressure testing control and data processing system
Connect pressure testing result output system.
Water treatment and flood pattern include water processor 11, cistern 12 and water injecting pump 13, and water processor 11 is logical
Piping is connected with cistern 12, and cistern 12 is connected with water injecting pump 13, and water injecting pump 13 passes through pipeline, the first solenoid valve 14, pressure
Force snesor 15 and quick coupling 16 are connected with subject container 17.
Precision pressurization pressurize depressurized system includes mainly servo pressurization pump 20 and second solenoid valve 19, and servo pressurization pumps 20
Import is connected with water tank 21, and outlet connection second solenoid valve 19, the outlet of second solenoid valve 19 passes through pipeline, pressure sensor 15
It is connected with quick coupling 16 with subject container 17.
Pressure testing control and data processing system include mainly industrial PC 7, PLC 6 and special-purpose software, and industrial PC 7 passes through
PLC6 and special-purpose software are connected with pressure testing Parameters Input Unit, accurate pressurization pressurize depressurized system, pressure testing result output system.
Pressure testing Parameters Input Unit includes the POS 1 and input keyboard 2, is both connected with industrial PC 7 by circuit.
It includes real-time recording 8 and GPS positioning system 3 to test process monitoring system, both passes through circuit and industrial PC 7
It is connected.
Overall system structure is as follows：Including water processor 11, the output end of water processor 11 is sequentially connected cistern
12, the output end of water injecting pump 13 and the first solenoid valve 14, the first solenoid valve 14 passes through pipeline, pressure sensor 15 and quick coupling
16 are connected with subject container 17；Further include water tank 21, the output end of water tank 21 is sequentially connected servo pressurization pump 20 and the second electromagnetism
The output end of valve 19, second solenoid valve 19 connects again by pipeline, pressure sensor 15 and quick coupling 16 and subject container 17
It connects；Further include industrial PC 7, industrial PC 7 is separately connected real-time recording 8, PLC6, the POS 1, input keyboard 2, GPS positioning
System 3, terminal computer 9 and printer 10；PLC6 is also connected with water temperature sensor 4 and wall temperature sensor 5；It further include flow controller
18, one end is connect with subject container 17, and the other end connects PLC6；First solenoid valve 14, second solenoid valve 19, water processor
11 and pressure sensor 15 connect with PLC6 by circuit.
Water quality processing system described in the utility model can automatically be detected experiment water quality, water temperature, when water quality meets
It is required that when, system starts water filling program automatically, and water expire gas it is net when system can end automatically water filling, when water temperature is undesirable
When, system can start water treatment programs automatically, until qualification.
What accurate pressurization pressurize depressurized system described in the utility model can be sent out by pressure testing control and data processing system
Instruction accurate realizes the pressurization, pressurize, release overall process of container class product pressure test.
Pressure testing control described in the utility model and data processing system can be received accurately, be calculated, exporting various pressure, temperature
The signals such as degree, time, rate realize program control, error analysis, fortuitous event processing alarm, automatic life to pilot system
At with output test record and test report.
Pressure testing Parameters Input Unit described in the utility model realizes that startup of swiping the card, real name operation, test parameters are efficiently defeated
Enter.
Experiment process monitoring system overall process described in the utility model upload experiment process, test parameters, test result,
The live views such as test site realize experiment remote monitoring, long-range prison inspection.
Above description is the explanation to the utility model, is not the restriction to utility model, defined by the utility model
Range is within the protection scope of the utility model referring to claim, can make any type of modification.
Claims (7)
1. a kind of program-controlled efficient pilot system for container class product pressure test, it is characterised in that：Including water treatment and
The accurate pressurization pressurize depressurized system of output end connection of flood pattern, the water treatment and flood pattern, the accurate pressurization
One end connection pressure testing control of pressurize depressurized system and data processing system and pressure testing Parameters Input Unit, other end connection subject
Container (17), the accurate pressurization pressurize depressurized system are also connected with pressure testing process monitoring system, at the pressure testing control and data
Reason system connects pressure testing result output system.
2. a kind of program-controlled efficient pilot system for container class product pressure test as described in claim 1, feature exist
In：The water treatment and flood pattern include water processor (11), cistern (12) and water injecting pump (13), water processor
(11) it is connected with cistern (12) by pipeline, cistern (12) is connected with water injecting pump (13), and water injecting pump (13) passes through pipeline,
One solenoid valve (14), pressure sensor (15) and quick coupling (16) are connected with subject container (17).
3. a kind of program-controlled efficient pilot system for container class product pressure test as described in claim 1, feature exist
In：The accurate pressurization pressurize depressurized system includes mainly servo pressurization pump (20) and second solenoid valve (19), servo pressurization pump
(20) import is connected with water tank (21), outlet connection second solenoid valve (19), the outlet of second solenoid valve (19) by pipeline,
Pressure sensor (15) and quick coupling (16) are connected with subject container (17).
4. a kind of program-controlled efficient pilot system for container class product pressure test as described in claim 1, feature exist
In：Pressure testing control and data processing system include mainly industrial PC (7), PLC (6), and industrial PC (7) passes through PLC (6) and examination
Parameters Input Unit, accurate pressurization pressurize depressurized system, pressure testing result output system is pressed to be connected.
5. a kind of program-controlled efficient pilot system for container class product pressure test as described in claim 1, feature exist
In：The pressure testing Parameters Input Unit includes the POS (1) and input keyboard (2), both passes through circuit and industrial PC (7)
It is connected.
6. a kind of program-controlled efficient pilot system for container class product pressure test as described in claim 1, feature exist
In：It includes real-time recording (8) and GPS positioning system (3) to test process monitoring system, both passes through circuit and industrial PC
(7) it is connected.
7. a kind of program-controlled efficient pilot system for container class product pressure test as described in claim 1, feature exist
In：Overall system structure is as follows：Including water processor (11), the output end of the water processor (11) is sequentially connected water storage
The output end of pond (12), water injecting pump (13) and the first solenoid valve (14), first solenoid valve (14) passes through pipeline, pressure sensing
Device (15) and quick coupling (16) are connected with subject container (17)；Further include water tank (21), the output end of the water tank (21) according to
Secondary connection servo pressurization pump (20) and second solenoid valve (19), the output end of the second solenoid valve (19) again by pipeline,
Pressure sensor (15) and quick coupling (16) are connect with subject container (17)；Further include industrial PC (7), the industrial PC
(7) real-time recording (8), PLC (6), the POS (1), input keyboard (2), GPS positioning system (3), terminal computer are separately connected
(9) and printer (10)；The PLC (6) is also connected with water temperature sensor (4) and wall temperature sensor (5)；It further include flow controller
(18), one end is connect with subject container (17), and the other end connects PLC (6)；First solenoid valve (14), second solenoid valve
(19), water processor (11) and pressure sensor (15) are connect by circuit with PLC (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820183634.9U CN207908256U (en) | 2018-02-01 | 2018-02-01 | A kind of program-controlled efficient pilot system for container class product pressure test |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820183634.9U CN207908256U (en) | 2018-02-01 | 2018-02-01 | A kind of program-controlled efficient pilot system for container class product pressure test |
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| Publication Number | Publication Date |
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| CN207908256U true CN207908256U (en) | 2018-09-25 |
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| CN201820183634.9U Active CN207908256U (en) | 2018-02-01 | 2018-02-01 | A kind of program-controlled efficient pilot system for container class product pressure test |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108037003A (en) * | 2018-02-01 | 2018-05-15 | 飞潮（无锡）过滤技术有限公司 | A kind of program-controlled efficient pilot system for container class product pressure test |
| CN109459300A (en) * | 2018-12-19 | 2019-03-12 | 鲁西工业装备有限公司 | A kind of pressure container pressure resistance test automatic control system |
-
2018
- 2018-02-01 CN CN201820183634.9U patent/CN207908256U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108037003A (en) * | 2018-02-01 | 2018-05-15 | 飞潮（无锡）过滤技术有限公司 | A kind of program-controlled efficient pilot system for container class product pressure test |
| CN109459300A (en) * | 2018-12-19 | 2019-03-12 | 鲁西工业装备有限公司 | A kind of pressure container pressure resistance test automatic control system |
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