Summary of the invention
The purpose of invention: in order to provide roof liner skylight hot blast binding structure and method in the car of a kind of better effects if, specific purposes are shown in the multiple substantial technological effects being embodied as part.
In order to reach as above purpose, the present invention adopts the following technical scheme that:
Scheme one:
Roof liner skylight hot blast binding structure in car, it is characterized in that, comprise main body frame, described main body frame comprises bottom jig, described bottom jig comprises bound edge module, described bound edge module can be moved compression material down, pressing section and heating part is comprised above described bound edge module, described pressing section is lower last item, lower last item is contained below pressing structure, pressing structure can be pressed in bound edge module, described heating part comprises hot blast connecting tube, hot blast connecting tube is connected to the hot blast copper pipe of lower section, described hot blast copper pipe can be laid down and be placed in above bound edge module, skylight correspondence mouth is comprised in the middle part of bound edge module, hot blast copper pipe shape is positioned at consistent with the corresponding mouth in skylight, on hot blast copper pipe porose, hot blast connecting tube connects hot blast copper pipe.
The further technical scheme of the present invention is in that, described bound edge module is placed in above bottom jig by axle liftable.
The further technical scheme of the present invention is in that, described bottom jig comprises lower support bar, and lower support bar is hydraulic stem, and hydraulic stem can be hydraulically driven and lift.
The further technical scheme of the present invention is in that, can holding vehicles skylight on described bottom jig.
The further technical scheme of the present invention is in that, described bound edge module is contained below axle, can turn and be arranged on main body frame under axle, and when pressing section compresses bound edge module time, bound edge module can move downward forward.
Scheme two:
The method of roof liner skylight hot blast bound edge in car, it is characterised in that utilize as above any one of structure, comprise the steps of:
Being placed on bottom jig by product, corresponding with the skylight in bound edge module for vehicle dormer window position tone is closed correspondence, lower last item drives pressing structure to compress vehicle dormer window down;
The hot blast copper pipe being subsequently heated part is laid down and is placed in above bound edge module, and hot blast is by out blowing to iron plate position, skylight in the hole of hot blast copper pipe, and after the time set, Hot-blast Heating is over, and the hot blast copper pipe of heating part rises;
Now bound edge module pressing vehicle dormer window position, after pressurize, bound edge module is return, and lower last item drives pressing structure rising return.
The further technical scheme of the present invention is in that, also comprises the steps of after rising return: product is held up by lower support bar, and the automatic bound edge engineering of equipment terminates.
Adopting the present invention of as above technical scheme, have the advantages that relative to prior art: original equipment technique is to be embedded in heating module by heating rod, product is heated by heat conduction again, temperature losses is big;And heat block image is complicated, volume is relatively big, and equipment repair or fine setting are difficult.New technology uses hot blast copper pipe heat air delivery, and thermal losses is little, it is easy to hold, and saves space, maintenance facility.During heating, hot blast copper pipe is with product relative distance farther out, is absent from contact, and carbon deposit can be avoided completely to produce or contamination of products.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiments of the invention being illustrated, embodiment is not construed as limiting the invention:
Roof liner skylight hot blast binding structure in car, it is characterized in that, comprise main body frame, described main body frame comprises bottom jig, described bottom jig comprises bound edge module, described bound edge module can be moved compression material down, pressing section and heating part is comprised above described bound edge module, described pressing section is lower last item, lower last item is contained below pressing structure, pressing structure can be pressed in bound edge module, described heating part comprises hot blast connecting tube, hot blast connecting tube is connected to the hot blast copper pipe of lower section, described hot blast copper pipe can be laid down and be placed in above bound edge module, skylight correspondence mouth is comprised in the middle part of bound edge module, hot blast copper pipe shape is positioned at consistent with the corresponding mouth in skylight, on hot blast copper pipe porose, hot blast connecting tube connects hot blast copper pipe.Technique effect and the process that realizes thereof of the essence that the technical scheme at this place plays are as follows: be placed on bottom jig by product, and corresponding with the skylight in bound edge module for vehicle dormer window position tone is closed correspondence, and lower last item drives pressing structure to compress vehicle dormer window down;The hot blast copper pipe being subsequently heated part is laid down and is placed in above bound edge module, and hot blast is by out blowing to iron plate position, skylight in the hole of hot blast copper pipe, and after the time set, Hot-blast Heating is over, and the hot blast copper pipe of heating part rises;Now bound edge module pressing vehicle dormer window position, after pressurize, bound edge module is return, and lower last item drives pressing structure rising return.
For example the benefit of this patent:
1) hot blast wrapping process adopts storage heater that base material is heated, and single power is about 3Kw, installs 4 for benchmark with every equipment, compares original heating rod style economize on electricity 20%.
2) original heating rod style generally at least needs 10 groups of electrical circuits that temperature is controlled, and the use of storage heater makes circuitry clear, and wiring is simpler, only need to carry out circuit controls for 4 heaters.
3) original equipment technique is to be embedded in heating module by heating rod, product is heated by heat conduction again, and temperature losses is big;And heat block image is complicated, volume is relatively big, and equipment repair or fine setting are difficult.New technology uses hot blast copper pipe heat air delivery, and thermal losses is little, it is easy to hold, and saves space, maintenance facility.
4) during heating, hot blast copper pipe with product relative distance farther out, is absent from contact, and carbon deposit can be avoided completely to produce or the bad generation of contamination of products.
Described bound edge module is placed in above bottom jig by axle liftable.Technique effect and the process that realizes thereof of the essence that the technical scheme at this place plays are as follows: this place provides a kind of concrete implementation structure and implementation substantially, it should be noted that, as long as bound edge module liftable, can coordinate and realize this patent, it is not necessary to must be certain concrete structure.Such as described bottom jig comprises lower support bar, and lower support bar is hydraulic stem, and hydraulic stem can be hydraulically driven and lift.
As further preferred, can holding vehicles skylight on described bottom jig.
As further preferably, described bound edge module is contained below axle, can turn and be arranged on main body frame under axle, and when pressing section compresses bound edge module time, bound edge module can move downward forward.
As further preferably, also comprising the steps of after rising return: product is held up by lower support bar, and the automatic bound edge engineering of equipment terminates.
Generally speaking, this patent can also realize automatically controlling and automatization.
As realizing process (automatic flow, this patent is also by manual operation) more specifically:
Equipment uses 380V alternating current power supply, and 0.7MPa air pressure is as power resources.Mainly it is made up of following five major parts:
Main body frame: for the installation of all electrical equipments of load bearing equipment, and provide space for product bound edge operation.
Guidance panel: equipment is carried out automatic operation setting or manually that a certain parts are individually operated region by operator.
Power distribution cabinet (electric elements): for the installation of the various electric elements of equipment, line arrangement etc..
Pneumatic element (cylinder, electromagnetic valve etc.): for pneumatic elements such as the electromagnetic valve of pushing equipment action etc., tracheas;This place is mainly the pipeline break-make of control piper especially heating copper tube etc., additionally can also be realized the actions such as lifting by cylinder.
Operating area: product carries out the region of bound edge through a series of auto-action of equipment, is mainly made up of following five parts.
Bottom jig: for supporting product and the shape platform consistent with product, use metal, resin or nylon material.Emphasis is it is illustrated that vehicle dormer window herein, and similar structure is a lot, all in the protection domain of this patent.
Bound edge module: be positioned at position, skylight, for the aluminum extruded by the fabric forward downward at position, product skylight or iron module.
Upper part pressing device, i.e. pressing section: be used for compressing product, it is prevented that the metal rack of product space skew.
Storage heater, i.e. heating part: the generating means of hot blast, the lifting of storage heater can be realized by the operation of lift cylinder.
Hot blast copper pipe: for hot blast is drained to product needed heating position, shape is consistent with product skylight, and copper pipe has aperture.
Device action order: press both hands button after product is put into operating area, lower support bar declines, product drops on bottom jig, now operator need to observe and confirm that product and fixture coincide errorless, and then press both hands button, compress and slowly decline, until product is pushed down, heating part declines and the generation hot blast that is energized, iron plate position, skylight is blowed to by hot blast copper pipe, after the time set, Hot-blast Heating is over, heater rises, bound edge module forward downward slides, complete bound edge action, after pressurize certain time, module is return automatically, hold down gag rising return, product is held up by lower support bar, the automatic bound edge engineering of equipment terminates.
Adopt this patent, can effectively reduce product bound edge engineering fraction defective, equipment lightweight, economize on electricity 20%.
In a creative way, each effect above is individually present, moreover it is possible to complete the combination of the above results with a nested structure.Not shown part details.
It should be noted that multiple schemes that this patent provides comprise the basic scheme of itself, separate, mutually do not restrict, but it can also be mutually combined when not conflicting, reach multiple effect and jointly realize.
The ultimate principle of the present invention, principal character and advantages of the present invention have more than been shown and described.Skilled person will appreciate that the present invention is not restricted to the described embodiments; described in above-described embodiment and description is that principles of the invention is described; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements both fall within claimed scope.