CN105710666B - Two ends quartering decahedron ring diamond wire saw clamp for machining and its application method - Google Patents
Two ends quartering decahedron ring diamond wire saw clamp for machining and its application method Download PDFInfo
- Publication number
- CN105710666B CN105710666B CN201610243166.5A CN201610243166A CN105710666B CN 105710666 B CN105710666 B CN 105710666B CN 201610243166 A CN201610243166 A CN 201610243166A CN 105710666 B CN105710666 B CN 105710666B
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- China
- Prior art keywords
- decahedron
- push rod
- wire saw
- diamond wire
- motion bar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 24
- 239000010432 diamond Substances 0.000 title claims abstract description 24
- 238000003754 machining Methods 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims description 10
- 238000005520 cutting process Methods 0.000 claims abstract description 11
- 238000009827 uniform distribution Methods 0.000 claims abstract description 4
- 230000004807 localization Effects 0.000 claims description 3
- 238000011017 operating method Methods 0.000 claims description 2
- 239000000047 product Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000003701 mechanical milling Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2703/00—Work clamping
- B23Q2703/02—Work clamping means
- B23Q2703/10—Devices for clamping workpieces of a particular form or made from a particular material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Jigs For Machine Tools (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a kind of two ends quartering decahedron ring diamond wire saw clamp for machining, its rotating mechanism includes coaxial mounted rotary shaft and rotating disk, and rotary shaft is installed in clamping disk by bearing；Its detent mechanism on the rotating disk, including circumference uniform distribution four locating rods and respectively at the locating piece that dress is cut with scissors in locating rod；Its clamp system includes articulated connecting rods arm, upper frame and elastic push rod, three articulated connecting rods upper-arm circumferences are set around detent mechanism on 0 °, 90 ° and 180 ° position of upper semicircumference, each articulated connecting rods arm includes deutomerite fix bar, middle section motion bar and prosthomere motion bar, prosthomere motion bar is inwardly turned back to be hinged with the upper frame located at detent mechanism front end, and elastic push rod is arranged on upper frame with rotating manner；When being processed to decahedron, rotary shaft provides workpiece positioning and rotated with angle, and clamp system provides clamping force and completes clamping workpiece.The present invention is highly suitable for the cutting clamping that finished product is decahedron shaped objects.
Description
Technical field
The present invention relates to jig for machining and its application, specially a kind of two ends quartering decahedron ring diamond wire is cut
Cut clamp for machining and its application method.
Background technology：
The quartering decahedral features of shape in two ends is：By cylindrical rod cut both ends of the surface and respectively with the two ends
Face is intersecting to cut out respective four adjacent decile inclined-planes.
This decahedral conventional manufacturing process of blank bar is mechanical Milling Process, and this processing method has many lack
Fall into, show as：
1st, the decahedron shape that processing is obtained still leaves larger allowance, and difficulty is caused to follow-up grinding.
2nd, because the face to be processed is relatively more, often process a face and be required for clamping once, clamping times are excessive, efficiency
It is low.
The content of the invention
In view of the shortcomings of the prior art, the technical problems to be solved by the invention are to propose a kind of clamping and disassembling section
It is convenient, the high two ends quartering decahedron ring diamond wire saw clamp for machining of cutting finished product dimensional accuracy and its application method.
It can solve the problem that the two ends quartering decahedron ring diamond wire saw clamp for machining of above-mentioned technical problem, its technical side
Case includes rotating mechanism, detent mechanism and clamp system, wherein,
1st, rotating mechanism includes coaxial mounted rotary shaft and rotating disk, and the rotary shaft is installed on clamping disk by bearing
It is interior.
2nd, the detent mechanism is on the rotating disk, including circumference uniform distribution four locating rods and respectively on locating rod front end
Cut with scissors the locating piece of dress.
3rd, the clamp system includes articulated connecting rods arm, upper frame and elastic push rod, and three articulated connecting rods upper-arm circumferences are around localization machine
Structure is set on 0 °, 90 ° and 180 ° position of upper semicircumference, and each articulated connecting rods arm includes being fixedly mounted on the deutomerite clamped on disk
Fix bar, the middle section motion bar being hinged with deutomerite fix bar and the prosthomere motion bar being hinged with middle section motion bar, the middle section are lived
Lever and prosthomere motion bar in the radial direction rotation in surface of correspondence articulated connecting rods arm position, each prosthomere motion bar inwardly turn back with
Upper frame located at detent mechanism front end is hinged, and the elastic push rod is relative with the center of detent mechanism and is arranged on rotating manner
On upper frame, each hinge point locks the adjusting position of elastic push rod provided with locking member.
The locking member routinely uses butterfly-type lock-screw.
The lower half circumference relative with clamp system is the ring diamond wire saw machining area of decahedron semi worked pieces.
Two ends quartering decahedron ring diamond wire saw clamp for machining application method, employs the above-mentioned two ends quartering ten
Face body ring diamond wire saw clamp for machining carries out clamping to decahedron semi worked pieces, and its operating procedure is：
1st, rotary shaft is installed on the chuck of (diamond wire) cutting machine, and in fixing clamping in the frame of cutting machine
Disk, unclamping butterfly-type lock-screw makes elastic push rod be in free adjustment state.
2nd, by decahedron semi worked pieces it is machined go out four decile contour localizations on the locating surface of locating piece, regulation
The forward and backward position of upper frame, make elastic push rod top pressure decahedron semi worked pieces it is machined go out front end surface on.
3rd, the top pressure position of elastic push rod is tightened and fixed to whole butterfly-type lock-screws, so as to complete decahedron half
The clamping of finished work-piece.
4th, start diamond wire saw machine, chuck drive rotary shaft rotate indexing, decahedron semi worked pieces remaining four
Individual decile inclined-plane is cut processing in diamond wire saw machining area successively.
5th, completion of processing is shut down, and is unscrewed butterfly-type lock-screw, is removed elastic push rod, unloads the decahedron finished product processed
Part.
Beneficial effects of the present invention：
1st, the present invention is easy to loading and unloading, and cutting finished product accuracy is high.
2nd, fixture of the invention is when clamping, and the α angles very little of articulated connecting rods arm formation, the holding of clamping force is reliable,
It is difficult to release.
3rd, the articulated connecting rods arm configuration that fixture of the invention constitutes for three sections so that the space of workpiece loading and unloading is very big, is easy to
Operation, is conducive to preventing that workpiece occurs during handling to collide with.
4th, it is higher by much using the more traditional mechanical Milling Process efficiency of the cutting processing mode of the present invention, there is extensive
Application prospect.
Brief description of the drawings
Fig. 1 is the stereogram of one embodiment of the present invention.
Fig. 2 is the front view of Fig. 1 embodiments.
Fig. 3 is the side view of Fig. 2 embodiments.
Figure number is identified：1st, rotary shaft；2nd, rotating disk；3rd, bearing；4th, disk is clamped；5th, locating rod；6th, locating piece；7th, prosthomere activity
Bar；8th, upper frame；9th, elastic push rod；10th, middle section motion bar；11st, deutomerite fix bar；12nd, decahedron finished parts；13rd, butterfly-type is locked
Screw.
Embodiment
Illustrated embodiment is described further to technical scheme below in conjunction with the accompanying drawings.
Two ends quartering decahedron ring diamond wire saw clamp for machining of the present invention, including rotating mechanism, detent mechanism and
Clamp system.
The rotating mechanism includes feathering axis 1 and rotating disk 2, and the axle journal of the rotary shaft 1 is installed on folder by bearing 3
In the bearing hole position of tight disk 4, the rotating disk 2 is coaxially installed on the front end of rotary shaft 1, as shown in Figure 1, Figure 2, Figure 3 shows.
The detent mechanism on the rotating disk 2, including circumference uniform distribution four locating rods 5 and respectively at the front end of locating rod 5
The locating piece 6 of upper hinge dress, adjusts the rotational angle of each locating piece 6, and the locating surface correspondence of locating piece 6 can be made to be contacted with decahedron half
On the inclined-plane of rear end decile four that finished work-piece is processed in advance, as shown in Figure 1 and Figure 2.
The clamp system includes three articulated connecting rods arms, a cross upper frame 8 (lacking lower section support body) and a bullet
Property push rod 9, three articulated connecting rods upper-arm circumferences around detent mechanism located at upper semicircumference 0 °, 90 ° and 180 ° position on, each articulated connecting rods
The activity of arm is in the sagittal plane of correspondence position, and each articulated connecting rods arm includes deutomerite fix bar 11, middle section motion bar 10 and preceding
Motion bar 7 is saved, the deutomerite fix bar 11 is screwed on clamping disk 4, after the middle section motion bar 10 is hinged at
Save in fix bar 11 (hinge point butterfly-type lock-screw 13 is locked), the prosthomere motion bar 7 is hinged on middle section motion bar 10
Hinge point butterfly-type lock-screw 13 is locked), pair that prosthomere motion bar 7 is inwardly turned back with the upper frame 8 of detent mechanism front end setting
Support body is answered to be hinged (hinge point butterfly-type lock-screw 13 is locked), the elastic push rod 9 is relative with the center of rotating disk 2 and by turning
Motivation structure is centrally disposed in upper frame 8；In the case where all butterfly-type lock-screws 13 are unscrewed, pass through the middle section He of motion bar 10
The opening and closing of prosthomere motion bar 7, can make elastic push rod 9 with upper frame 8 in the forward and backward mobile adjusting position in center of rotating disk 2, such as Fig. 1,
Shown in Fig. 2, Fig. 3.
Decahedron semi worked pieces are entered using two ends quartering decahedron ring diamond wire saw clamp for machining of the present invention
Luggage is pressed from both sides and the method and step of cutting processing is：
1st, the rotary shaft 1 of fixture is installed on the chuck of diamond wire saw machine, and in fixed in the frame of cutting machine
Disk 4 is firmly clamped, unclamping butterfly-type lock-screw 13 makes elastic push rod 9 be in free forward and backward adjustment state.
2nd, decahedron semi worked pieces are placed between the locating surface of locating piece 6 and elastic push rod 9, pass through four locating surfaces
Four adjacent decile inclined-planes (machining in advance) of decahedron semi worked pieces rear end are held, the forward and backward position of upper frame 8 is adjusted
Put, make the top pressure of elastic push rod 9 (guarantee has enough pressure on top surface) decahedron semi worked pieces it is machined go out front end surface on.
3rd, whole butterfly-type lock-screws 13 tighten and the position of locking elastic push rod 9 so as to completing to decahedron semi-finished product
The Set and Positioning of workpiece, the diamond wire saw of the front side of decahedron semi worked pieces the latter half below clamp system
Machining area.
4th, diamond wire saw machine is started, clamp system is fixed, rotating disk 2 drives the rotation point of decahedron semi worked pieces
Degree, four decile inclined-planes of decahedron semi worked pieces front end are cut processing successively.
5th, shut down after completion of processing, unscrew butterfly-type lock-screw 13, remove elastic push rod 9, unload the decahedron processed
Finished parts 12, so as to complete the following process of decahedron semi worked pieces.
Claims (4)
1. two ends quartering decahedron ring diamond wire saw clamp for machining, it is characterised in that：Including rotating mechanism, detent mechanism
And clamp system, wherein,
1., rotating mechanism includes coaxial mounted rotary shaft (1) and rotating disk (2), and the rotary shaft (1) is installed by bearing (3)
It is interior in clamping disk (4)；
2., the detent mechanism is on the rotating disk (2), including circumference uniform distribution four locating rods (5) and respectively at locating rod (5)
The locating piece (6) of dress is cut with scissors on front end；
3., the clamp system includes articulated connecting rods arm, upper frame (8) and elastic push rod (9), and three articulated connecting rods upper-arm circumferences are around positioning
Mechanism is set on 0 °, 90 ° and 180 ° position of upper semicircumference, and each articulated connecting rods arm includes being fixedly mounted on clamping disk (4)
Deutomerite fix bar (11), with deutomerite fix bar (11) be hinged middle section motion bar (10) and with it is middle section motion bar (10) be hinged
Prosthomere motion bar (7), the middle section motion bar (10) and prosthomere motion bar (7) are in the radial direction of correspondence articulated connecting rods arm position
Rotation in surface, each prosthomere motion bar (7) is inwardly turned back to be hinged with the upper frame (8) located at detent mechanism front end, the elastic push rod
(9) it is relative with the center of rotating disk (2) and with rotating manner be arranged on upper frame (8) on, each hinge point provided with locking member lock elasticity
The adjusting position of push rod (9).
2. two ends quartering decahedron ring diamond wire saw clamp for machining according to claim 1, it is characterised in that：Institute
Locking member is stated for butterfly-type lock-screw (13).
3. two ends quartering decahedron ring diamond wire saw clamp for machining according to claim 1 or 2, its feature exists
In：The lower half circumference relative with clamp system is the ring diamond wire saw machining area of decahedron semi worked pieces.
4. two ends quartering decahedron ring diamond wire saw clamp for machining application method, is employed as claimed in claim 1 or 2
Two ends quartering decahedron ring diamond wire saw clamp for machining to decahedron semi worked pieces carry out clamping, its operating procedure
For：
1., rotary shaft (1) is installed on the chuck of cutting machine, and disk (4) is clamped in being fixed in the frame of cutting machine, is unclamped
Butterfly-type lock-screw (13) makes elastic push rod (9) be in free adjustment state；
2., by decahedron semi worked pieces it is machined go out four decile contour localizations on the locating surface of locating piece (6), regulation
The forward and backward position of upper frame (8), make elastic push rod (9) top pressure decahedron semi worked pieces it is machined go out front end face on；
3., the top pressure position of elastic push rod (9) is tightened and fixed to whole butterfly-type lock-screws (13), so as to complete ten faces
The clamping of body semi worked pieces；
4. cutting machine, is started, chuck drives rotary shaft (1) to rotate indexing, and remaining four decile of decahedron semi worked pieces are oblique
Face is cut processing in diamond wire saw machining area successively；
5., completion of processing is shut down, and is unscrewed butterfly-type lock-screw (13), is removed elastic push rod (9), unload the decahedron that processes into
Product part (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610243166.5A CN105710666B (en) | 2016-04-19 | 2016-04-19 | Two ends quartering decahedron ring diamond wire saw clamp for machining and its application method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610243166.5A CN105710666B (en) | 2016-04-19 | 2016-04-19 | Two ends quartering decahedron ring diamond wire saw clamp for machining and its application method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105710666A CN105710666A (en) | 2016-06-29 |
| CN105710666B true CN105710666B (en) | 2017-09-29 |
Family
ID=56160312
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610243166.5A Active CN105710666B (en) | 2016-04-19 | 2016-04-19 | Two ends quartering decahedron ring diamond wire saw clamp for machining and its application method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105710666B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101985229A (en) * | 2010-07-09 | 2011-03-16 | 常州天泽光伏设备制造有限公司 | Synchronous clamping mechanism of silicon rod cutting jig |
| CN202240623U (en) * | 2011-09-16 | 2012-05-30 | 苏州新和机械有限公司 | Holding device of angle grinder lathe |
| CN102601630A (en) * | 2012-03-09 | 2012-07-25 | 江苏中港冶金设备科技有限公司 | Clamping mechanism |
| CN103358144A (en) * | 2012-04-05 | 2013-10-23 | 中国石油天然气集团公司 | Internal expanding type clamping mechanism of large-caliber hot bend bevelling machine |
| CN105215722A (en) * | 2015-10-30 | 2016-01-06 | 重庆市璧山县振昌汽车配件有限公司 | The positioning clamping device of axle |
| CN205497014U (en) * | 2016-04-19 | 2016-08-24 | 桂林特邦新材料有限公司 | Both ends quartering decahedron ring diamond wire cutting process anchor clamps |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5401128A (en) * | 1991-08-26 | 1995-03-28 | Ingersoll Milling Machine Company | Octahedral machine with a hexapodal triangular servostrut section |
-
2016
- 2016-04-19 CN CN201610243166.5A patent/CN105710666B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101985229A (en) * | 2010-07-09 | 2011-03-16 | 常州天泽光伏设备制造有限公司 | Synchronous clamping mechanism of silicon rod cutting jig |
| CN202240623U (en) * | 2011-09-16 | 2012-05-30 | 苏州新和机械有限公司 | Holding device of angle grinder lathe |
| CN102601630A (en) * | 2012-03-09 | 2012-07-25 | 江苏中港冶金设备科技有限公司 | Clamping mechanism |
| CN103358144A (en) * | 2012-04-05 | 2013-10-23 | 中国石油天然气集团公司 | Internal expanding type clamping mechanism of large-caliber hot bend bevelling machine |
| CN105215722A (en) * | 2015-10-30 | 2016-01-06 | 重庆市璧山县振昌汽车配件有限公司 | The positioning clamping device of axle |
| CN205497014U (en) * | 2016-04-19 | 2016-08-24 | 桂林特邦新材料有限公司 | Both ends quartering decahedron ring diamond wire cutting process anchor clamps |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105710666A (en) | 2016-06-29 |
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Address after: No. 20 Tieshan Road, Guilin High-tech Zone, Guangxi Zhuang Autonomous Region, 541004 Patentee after: Guilin Tebang New Materials Co.,Ltd. Country or region after: China Address before: No. 20 Tieshan Road, Guilin High-tech Zone, Guangxi Zhuang Autonomous Region, 541004 Patentee before: GUILIN TEBON SUPERHARD MATERIAL Co.,Ltd. Country or region before: China |