CN102672576B - Method for grinding spherical surface of workpiece - Google Patents
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- 230000007246 mechanism Effects 0.000 claims abstract description 81
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Abstract
本发明公开了一种工件磨球面方法,将工件同轴的固定安装在夹持转轴的夹持端上,使工件上待加工球面的球心与回转机构的回转中心相重合,磨削时,由回转机构驱动夹持转轴绕回转机构的回转中心做定心摆动,同时,由转轴驱动机构驱动夹持转轴带动工件绕夹持转轴的自身回转中心轴线转动,砂轮绕自身回转中心轴线转动,然后使砂轮的磨削工作面与工件上待加工球面的外周面相接触以磨削工件。本发明所提供的磨球面方法有效的降低了磨削误差,提高了磨削精度。并且本发明所提供的磨球面方法安全可靠、简单方便,磨削效率高,加工成本较低,具有较高的应用价值。
The invention discloses a method for grinding a spherical surface of a workpiece. The workpiece is coaxially and fixedly mounted on the clamping end of the clamping shaft, so that the center of the spherical surface to be processed on the workpiece coincides with the center of rotation of the rotary mechanism. During grinding, The clamping shaft is driven by the rotary mechanism to swing centering around the rotary center of the rotary mechanism. At the same time, the clamping rotary shaft is driven by the rotary shaft drive mechanism to drive the workpiece to rotate around its own rotary center axis of the clamping rotary shaft, and the grinding wheel rotates around its own rotary center axis, and then Make the grinding working surface of the grinding wheel contact the outer peripheral surface of the spherical surface to be processed on the workpiece to grind the workpiece. The spherical surface grinding method provided by the invention effectively reduces the grinding error and improves the grinding precision. Moreover, the spherical surface grinding method provided by the invention is safe, reliable, simple and convenient, has high grinding efficiency, low processing cost and high application value.
Description
技术领域 technical field
本发明属于磨削加工技术领域,具体涉及一种用于对工件的端部或局部进行磨削球面加工的方法。 The invention belongs to the technical field of grinding, and in particular relates to a method for grinding a spherical surface of an end or part of a workpiece.
背景技术 Background technique
工件端部或局部球面的磨削比平面及圆柱面的磨削难度要高得多,特别是对球面的磨削精度要求较高时,难度更大。而采用手工磨削劳动强度大,费时费力,磨削精度低,不适合批量生产。 The grinding of the workpiece end or partial spherical surface is much more difficult than the grinding of plane and cylindrical surfaces, especially when the grinding accuracy of the spherical surface is required to be high, the difficulty is even greater. However, manual grinding is labor-intensive, time-consuming and labor-intensive, and the grinding accuracy is low, so it is not suitable for mass production.
在公开号为CN1810446A的发明专利申请公开说明书中公开了一种磨削方法及磨削装置,这种磨削方法主要是利用工件端部的高速旋转与杯型砂轮底部的半圆弧对工件的端部球面进行磨削加工,这种磨削方法对工件端部磨削半径不能连续调整,且磨削后的磨粒存在于杯型砂轮内部将影响装置的磨削精度。 A grinding method and a grinding device are disclosed in the invention patent application publication specification whose publication number is CN1810446A. The end spherical surface is ground. This grinding method cannot continuously adjust the grinding radius of the workpiece end, and the presence of ground abrasive grains inside the cup-shaped grinding wheel will affect the grinding accuracy of the device.
在公开号为CN101172330A的发明专利申请公开说明书中公开了一种高硬度回转球面数控精密磨削装备,在床身部件上装配有主轴箱部件、尾座部件及砂轮回转架工作台部件,砂轮架回转工作台部件被支撑在圆弧导轨和圆环导轨上,且绕固定轴在伺服电机的驱动下通过蜗杆和扇形涡轮做往复运动;由伺服电机通过丝杆螺母副驱动砂轮架滑座在砂轮架回转工作台上的直线导轨上做直线进给运动;由砂轮磨具盘和砂轮块组成的砂轮磨具通过连接轴直接与电主轴连接。通过砂轮的高速旋转运动、回转球面工件的旋转运动、砂轮架的进给运动以及砂轮架的往复运动实现用一种直径的砂轮磨具磨削不同通过直径的高硬度回转球面工件的目的。在公开号为CN101642888A的发明专利申请公布说明书中公开一种柱状工件球面的研磨方法及研磨机,该方法是通过研磨头与工件球面的定心变角摆旋,使研磨头的运动轨迹形成与工件球面半径相对应的弧面,并通过研磨头与工件球面互为逆向旋转,以完成对工件端部球面的研磨加工。 In the publication specification of the invention patent application with the publication number CN101172330A, a high-hardness rotary spherical surface CNC precision grinding equipment is disclosed. The bed parts are equipped with a headstock part, a tailstock part, a grinding wheel turret workbench part, and a grinding wheel frame. The parts of the rotary table are supported on the arc guide rail and the ring guide rail, and are driven by the servo motor to reciprocate around the fixed axis through the worm and the fan-shaped turbine; the servo motor drives the grinding wheel frame slide seat on the grinding wheel through the screw nut pair The linear feed motion is performed on the linear guide rail on the rotary table of the frame; the grinding wheel and abrasive tool composed of the grinding wheel abrasive disc and the grinding wheel block are directly connected to the electric spindle through the connecting shaft. Through the high-speed rotary motion of the grinding wheel, the rotary motion of the rotary spherical workpiece, the feed motion of the grinding wheel frame, and the reciprocating motion of the grinding wheel frame, the purpose of grinding high-hardness rotary spherical workpieces with different diameters with a grinding wheel and abrasive tools is achieved. The publication number of CN101642888A discloses a method for grinding the spherical surface of a columnar workpiece and a grinding machine. The method is to make the movement track of the grinding head form the same shape as the The arc surface corresponding to the spherical radius of the workpiece, and the grinding head and the spherical surface of the workpiece rotate in opposite directions to complete the grinding process of the spherical surface of the workpiece end.
但上述的磨削装备或研磨机均是在现有的机床上进行系统改造,整体结构复杂,价格昂贵,维修困难,且不能实现对工件端部球面半径连续可调的磨削要求。同时上述的磨削设备或研磨机多适用于短棒状工件端部半球面的研磨加工,无法满足长棒状工件端部磨球面及软轴端部焊后磨球面处理。 However, the above-mentioned grinding equipment or grinding machines are all systematically modified on existing machine tools. The overall structure is complex, expensive, difficult to maintain, and cannot meet the requirement of continuously adjustable grinding of the spherical radius of the workpiece end. At the same time, the above-mentioned grinding equipment or grinding machines are mostly suitable for grinding the hemispherical surface of the end of the short rod-shaped workpiece, and cannot meet the requirements for the grinding of the spherical surface of the end of the long rod-shaped workpiece and the post-welding grinding of the end of the flexible shaft.
发明内容 Contents of the invention
本发明的目的在于提供一种工件磨球面方法,以解决现有技术中的球面磨削时磨削效率差、磨削精度低或磨球面需要在现有机床上进行改造的技术问题。 The object of the present invention is to provide a method for grinding a spherical surface of a workpiece to solve the technical problems in the prior art of poor grinding efficiency, low grinding precision or the need to modify the spherical surface on an existing machine tool.
本发明所提供的工件磨球方法采用如下技术方案:一种工件磨球面方法,将工件同轴的固定安装在夹持转轴的夹持端上,使工件上待加工球面的球心与回转机构的回转中心相重合,磨削时,由回转机构驱动夹持转轴绕回转机构的回转中心做定心摆动,同时,由转轴驱动机构驱动夹持转轴带动工件绕夹持转轴的自身回转中心轴线转动,砂轮绕自身回转中心轴线转动,然后使砂轮的磨削工作面与工件上待加工球面的外周面相接触以磨削工件;其中,所述磨球面方法采用的磨球面装置包括配合使用的砂轮架和用于夹持工件的夹持部件,砂轮架上装配有砂轮,所述夹持部件包括用于夹持工件的夹持转轴,夹持转轴的一端为使用时用于将工件固定在夹持转轴上的夹持端,夹持转轴由转轴驱动机构驱动绕自身回转中心轴线自转,所述磨球面装置还包括回转机构,该回转机构驱动夹持转轴绕所述回转机构的回转中心做定心摆动,所述砂轮位于所述回转机构的回转中心附近,且砂轮的自身回转中心轴线位于夹持转轴的自身回转中心轴线在夹持转轴做定心摆动时所形成的摆动平面内。 The workpiece grinding ball method provided by the present invention adopts the following technical scheme: a workpiece grinding spherical surface method, the workpiece is coaxially fixed on the clamping end of the clamping shaft, so that the center of the spherical surface to be processed on the workpiece and the rotary mechanism When grinding, the clamping shaft is driven by the rotary mechanism to swing around the center of rotation of the rotary mechanism, and at the same time, the clamping shaft is driven by the rotary shaft driving mechanism to drive the workpiece to rotate around the center axis of the clamping shaft. , the grinding wheel rotates around its own axis of rotation, and then the grinding surface of the grinding wheel is brought into contact with the outer peripheral surface of the spherical surface to be processed on the workpiece to grind the workpiece; wherein, the spherical surface grinding device adopted in the method of grinding the spherical surface includes a grinding wheel frame used in conjunction And the clamping part for clamping the workpiece, the grinding wheel is equipped with a grinding wheel, the clamping part includes a clamping shaft for clamping the workpiece, and one end of the clamping shaft is used to fix the workpiece in the clamping The clamping end on the rotating shaft, the clamping rotating shaft is driven by the rotating shaft drive mechanism to rotate around its own axis of rotation, and the grinding ball surface device also includes a rotating mechanism, which drives the clamping rotating shaft to center around the rotating center of the rotating mechanism Swing, the grinding wheel is located near the center of rotation of the slewing mechanism, and the self-rotation center axis of the grinding wheel is located in the swing plane formed by the self-rotation center axis of the clamping shaft when the clamping shaft performs centering swing.
所述的回转机构包括预设的圆弧轨道,在圆弧轨道中装配有往复滑动的滑块,圆弧轨道的圆心为所述回转机构的回转中心,夹持转轴转动安装在滑块上,在夹持转轴上具有与滑块转动配合的装配部,所述回转机构还包括用于驱动所述滑块滑动的滑块驱动机构,在将工件固定在夹持转轴上之前,利用调节装置中的调节轨道根据待加工球面的半径来调节圆弧轨道的圆心到砂轮的磨削工作面的距离,使圆弧轨道的圆心到砂轮的磨削工作面的距离等于待加工球面的半径,在调节完成后,利用调节装置中的锁定机构将砂轮架锁紧固定在工作台上;其中,所述的调节装置包括支撑砂轮架工作台,所述的砂轮架工作台连续可调的滑动装配在调节轨道上,该调节轨道沿所述圆弧轨道中心和圆弧轨道圆心的连线的延伸方向延伸,在工作台上还设有当砂轮架调整到使圆弧轨道圆心到砂轮磨削工作面的距离等于待加工球面半径的位置后用于锁紧固定砂轮架的锁定机构。 The slewing mechanism includes a preset arc track, in which a reciprocating sliding slider is assembled, the center of the arc track is the center of gyration of the slewing mechanism, and the clamping shaft is rotatably mounted on the slider, On the clamping shaft, there is an assembly part that is rotatably matched with the slider. The slewing mechanism also includes a slider driving mechanism for driving the slider to slide. Before the workpiece is fixed on the clamping shaft, the adjusting device The adjusting track adjusts the distance from the center of the arc track to the grinding surface of the grinding wheel according to the radius of the spherical surface to be processed, so that the distance from the center of the arc track to the grinding face of the grinding wheel is equal to the radius of the spherical surface to be processed. After completion, use the locking mechanism in the adjustment device to lock and fix the grinding wheel frame on the workbench; wherein, the adjustment device includes supporting the grinding wheel frame workbench, and the continuously adjustable sliding assembly of the grinding wheel frame workbench is adjusted On the track, the adjustment track extends along the extension direction of the line connecting the center of the arc track and the center of the arc track. On the workbench, there is also a device for adjusting the center of the arc track to the grinding wheel grinding surface. The locking mechanism used to lock and fix the grinding wheel frame after the distance is equal to the radius of the spherical surface to be processed.
所述的磨球面装置中的滑块驱动机构为曲柄连杆机构,曲柄连杆机构包括曲柄和传动连接曲柄与所述滑块的连接杆,曲柄和/或连接杆为轴向长度可调的变幅杆,在调节圆弧轨道的圆心到砂轮的磨削工作面的距离的同时,根据待加工球面的外周面磨削成型要求通过调整曲柄和/或连接杆的轴向长度来调整滑块及夹持转轴定心摆动的极限位置。 The slider driving mechanism in the described grinding ball surface device is a crank-link mechanism, which includes a crank and a connecting rod that transmits the crank and the slider, and the crank and/or the connecting rod are adjustable in axial length. Horn, while adjusting the distance from the center of the arc track to the grinding surface of the grinding wheel, adjust the slider by adjusting the axial length of the crank and/or connecting rod according to the grinding requirements of the outer peripheral surface of the spherical surface to be processed And the limit position of the centering swing of the clamping shaft.
所述的圆弧轨道的外侧面上设有用于防止滑块脱出的外挡板。 An outer baffle for preventing the slider from falling out is provided on the outer surface of the arc track.
所述的夹持转轴的夹持端为便于插装工件的空心结构,空心结构的夹持端装配有使用时用于固定工件的卡盘。 The clamping end of the clamping shaft is a hollow structure convenient for inserting the workpiece, and the clamping end of the hollow structure is equipped with a chuck for fixing the workpiece in use.
所述的转轴驱动结构包括固设在滑块上的驱动电机,驱动电机通过传动机构驱动所述夹持转轴绕自身回转中心轴线转动。 The rotating shaft driving structure includes a driving motor fixed on the slider, and the driving motor drives the clamping rotating shaft to rotate around its own rotation center axis through a transmission mechanism.
本发明的有益效果是:本发明所提供的工件磨球面方法是将工件同轴的固定在夹持转轴的夹持端,工件的待加工球面的球心与回转机构的回转中心相重合,磨削时,由回转机构驱动夹持转轴绕回转机构的回转中心做定心摆动,同时,由转轴驱动机构驱动夹持转轴带动工件绕夹持转轴的自身回转中心轴线转动,砂轮绕自身回转中心轴线转动,然后使砂轮的磨削工作面与工件上待加工球面的外周面相接触以磨削工件,从而得到工件上待加工球面的弧线。本发明所提供的磨球面方法所采用的磨球面装置中砂轮的自身回转中心轴线及工件的回转中心轴线均位于夹持转轴上的自身回转中心轴线摆动时所形成的摆动平面内,这样可降低磨削误差,提高磨削精度。并且本发明所提供的磨球面方法安全可靠、简单方便,磨削效率高,加工成本较低,具有较高的应用价值。 The beneficial effect of the present invention is: the method for grinding the spherical surface of the workpiece provided by the present invention is to fix the workpiece coaxially on the clamping end of the clamping shaft, and the center of the spherical surface of the workpiece to be processed coincides with the center of rotation of the rotary mechanism, and the grinding When cutting, the clamping shaft is driven by the rotary mechanism to swing around the center of rotation of the rotary mechanism. Rotate, and then make the grinding surface of the grinding wheel contact the outer peripheral surface of the spherical surface to be processed on the workpiece to grind the workpiece, so as to obtain the arc of the spherical surface to be processed on the workpiece. The self-rotating central axis of the grinding wheel and the rotating central axis of the workpiece in the grinding spherical surface device adopted in the method for grinding the spherical surface provided by the present invention are all located in the swing plane formed when the self-rotating central axis on the clamping shaft swings, which can reduce the Grinding error, improve grinding accuracy. Moreover, the spherical surface grinding method provided by the present invention is safe, reliable, simple and convenient, has high grinding efficiency, low processing cost and high application value.
附图说明 Description of drawings
图1是本发明所提供的工件磨球面方法使用的一种磨球面装置的结构示意图; Fig. 1 is the structural representation of a kind of ball grinding device used in the workpiece grinding ball surface method provided by the present invention;
图2是图1所示的磨球面装置中的滑块驱动机构的部分结构示意图; Fig. 2 is a partial structural schematic diagram of the slider driving mechanism in the ball grinding device shown in Fig. 1;
图3是图1所示的磨球面装置中的夹持转轴的部分结构示意图; Fig. 3 is a partial structural schematic view of the clamping shaft in the ball grinding device shown in Fig. 1;
图4是图1所示的磨球面装置中的调节装置的部分结构示意图。 Fig. 4 is a partial structural schematic diagram of the adjusting device in the grinding ball surface device shown in Fig. 1 .
具体实施方式 Detailed ways
本发明所提供的磨球面的方法采用如图1至图4所示的实施例中的磨球面装置,这种工件磨球面方法是利用卡盘14将工件7同轴的固定安装在夹持转轴6的夹持端61上,使工件7上待加工球面的球心与回转机构的回转中心相重合,磨削时,由回转机构驱动夹持转轴6绕回转机构的回转中心做定心摆动,夹持转轴6带动工件7绕所述回转机构的回转中心做定心摆动,同时,由转轴驱动机构驱动夹持转轴6带动工件7绕夹持转轴6的自身回转中心轴线转动,砂轮3绕回转中心轴线转动,然后使砂轮3的磨削工作面与工件上待加工球面的外周面相接触以磨削工件。 The method for grinding the spherical surface provided by the present invention adopts the grinding spherical surface device in the embodiment shown in Fig. 1 to Fig. 4, this method of grinding the spherical surface of the workpiece is to use the chuck 14 to fix the workpiece 7 coaxially on the clamping shaft On the clamping end 61 of 6, the sphere center of the spherical surface to be processed on the workpiece 7 coincides with the center of rotation of the rotary mechanism. During grinding, the clamping shaft 6 is driven by the rotary mechanism to swing around the center of rotation of the rotary mechanism. The clamping shaft 6 drives the workpiece 7 to swing around the center of rotation of the rotary mechanism. At the same time, the shaft drive mechanism drives the clamping shaft 6 to drive the workpiece 7 to rotate around the center axis of the clamping shaft 6, and the grinding wheel 3 rotates around The central axis rotates, and then the grinding face of the grinding wheel 3 contacts the outer peripheral surface of the spherical surface to be processed on the workpiece to grind the workpiece.
当采用图1所示的磨球面方法中的磨球面装置进行磨球面加工时,圆弧轨道4的圆心o即为回转结构的回转中心,磨削时,由滑块驱动机构驱动滑块5沿圆弧轨道4往复滑动,滑块5通过夹持转轴6驱动工件7绕所述圆弧轨道的圆心o做定心摆动,同时,由转轴驱动机构驱动夹持转轴6带动工件7绕夹持转轴的自身回转中心轴线转动,砂轮3绕回转中心轴线转动,然后使砂轮3的磨削工作面与工件上待加工球面的外周面相接触以磨削工件。 When using the ball grinding device in the ball grinding method shown in Figure 1 to process the ball surface, the center o of the circular arc track 4 is the center of rotation of the rotary structure. During grinding, the slider drive mechanism drives the slider 5 along the The circular arc track 4 slides back and forth, and the slider 5 drives the workpiece 7 to swing around the center o of the circular arc track through the clamping shaft 6. At the same time, the clamping shaft 6 is driven by the shaft driving mechanism to drive the workpiece 7 around the clamping shaft. The self-rotating central axis of the grinding wheel 3 rotates around the rotating central axis, and then the grinding working surface of the grinding wheel 3 is in contact with the outer peripheral surface of the spherical surface to be processed on the workpiece to grind the workpiece.
优选的,本实施例中所提供的方法在将工件安装在夹持转轴6以前,可以利用调节装置中的调节轨道16根据待加工球面的半径来调节圆弧轨道4的圆心到砂轮3的磨削工作面的距离,使圆弧轨道4的圆心到砂轮3的磨削工作面的距离等于待加工球面的半径,在调节完成后,利用调节装置中的锁定机构17将砂轮架锁紧固定在工作台上,在调节圆弧轨道的圆心到砂轮3的磨削工作面的距离的同时,根据待加工球面的外周面磨削成型要求通过调整曲柄和/或连接杆的轴向长度来调整滑块5及夹持转轴6定心摆动的极限位置。 Preferably, in the method provided in this embodiment, before the workpiece is installed on the clamping shaft 6, the adjustment track 16 in the adjustment device can be used to adjust the center of the arc track 4 to the grinding wheel 3 according to the radius of the spherical surface to be processed. Cut the distance of the working surface so that the distance from the center of the arc track 4 to the grinding working surface of the emery wheel 3 is equal to the radius of the spherical surface to be processed. After the adjustment is completed, use the locking mechanism 17 in the adjustment device to lock and fix the grinding wheel frame on the On the workbench, while adjusting the distance from the center of the circular arc track to the grinding face of the grinding wheel 3, the slide is adjusted by adjusting the axial length of the crank and/or the connecting rod according to the grinding requirements of the outer peripheral surface of the spherical surface to be processed. Block 5 and clamping rotating shaft 6 centering swing limit position.
如图1、图2、图3、图4所示,工件磨削球面装置包括工作台15,工作台15上支撑有砂轮架和用于夹持工件7的夹持部件,夹持部件包括用于夹持工件的夹持转轴6,夹持转轴6朝向砂轮的一端为用于将工件固定在夹持转轴上的夹持端,夹持转轴由转轴驱动机构驱动绕自身回转中心轴线自转,所述磨球面装置还包括回转机构,回转机构驱动夹持转轴绕所述回转机构的回转中心做定心摆动,在砂轮架上安装有砂轮3,砂轮3位于所述回转机构的回转中心附近,且砂轮3的回转中心轴线位于夹持转轴6的自身回转中心轴线在夹持转轴6做定心摆动时所形成的摆动平面内。 As shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the workpiece grinding spherical surface device includes a workbench 15, on which a grinding wheel frame and a clamping part for clamping the workpiece 7 are supported, and the clamping part includes As for the clamping shaft 6 for clamping the workpiece, the end of the clamping shaft 6 facing the grinding wheel is the clamping end for fixing the workpiece on the clamping shaft, and the clamping shaft is driven by the shaft driving mechanism to rotate around its own rotation center axis, so The spherical surface grinding device also includes a rotary mechanism, which drives the clamping shaft to swing around the center of rotation of the rotary mechanism, and a grinding wheel 3 is installed on the grinding wheel frame, and the grinding wheel 3 is located near the center of rotation of the rotary mechanism, and The center axis of rotation of the grinding wheel 3 is located in the swing plane formed by the center axis of rotation of the clamping shaft 6 when the centering swing of the clamping shaft 6 is performed.
本实施例中的回转机构包括预先固设在工作台上方的圆弧轨道4,圆弧轨道4的圆心为所述回转机构的回转中心,在圆弧轨道4中往复的滑动装配有滑块5,该滑块5为外形结构与弧形轨道相适配的弧形滑块,为防止滑块5从圆弧轨道4中脱出,在圆弧轨道4的外侧面上还设置有外挡板10,圆弧轨道4中的滑块5由滑块驱动机构驱动在圆弧轨道4中往复滑动,本实施例中的滑块驱动机构为曲柄连杆机构,曲柄连杆机构包括由伺服电机8通过减速机9驱动转动的曲柄1和传动连接曲柄与所述滑块的连接杆2,此处的曲柄1和/或连接杆2为轴向长度可调的变幅杆。所述夹持部件中的夹持转轴6沿圆弧轨道4径向延伸,夹持转轴6转动安装在滑块上,夹持转轴6在滑块5带动下围绕所述圆弧轨道4的圆心o即回转机构的回转中心做定心摆动,夹持转轴6转动装配在滑块5上,但夹持转轴6在其轴向与滑块5之间无相对运动。夹持转轴6上具有转动装配在滑块上的装配部62,夹持转轴朝向砂轮架的一端为使用时用于将工件7同轴固定在夹持转轴上的夹持端61,夹持转轴的夹持端61沿圆弧轨道4径向到圆弧轨道4中心弧线的距离小于圆弧轨道4的半径,本实施例中的夹持转轴6的装配部62通过轴承结构15转动装配在滑块5上,夹持转轴6由转轴驱动结构驱动旋转,转轴驱动机构包括固设在滑块5上的驱动电机12,驱动电机通过皮带传动机构13驱动夹持转轴6绕自身回转中心轴线转动,本实施例中的夹持转轴6为便于插装工件的空心轴,在加持转轴的夹持端装配有使用时将工件同轴的固定在夹持转轴上的卡盘14。在砂轮架上装配有砂轮3,砂轮3位于圆弧轨道4圆心o的下方附近,且砂轮3的回转中心位于夹持转轴自身回转中心轴线的摆动平面内。 The rotary mechanism in this embodiment includes an arc track 4 fixed above the worktable in advance, the center of the arc track 4 is the center of rotation of the rotary mechanism, and a slide block 5 is reciprocatingly slid in the arc track 4 , the slider 5 is an arc-shaped slider whose external structure is compatible with the arc-shaped track. In order to prevent the slider 5 from falling out of the arc-shaped track 4, an outer baffle 10 is also arranged on the outer surface of the arc-shaped track 4 , the slider 5 in the arc track 4 is driven by the slider driving mechanism to reciprocate and slide in the arc track 4. The slider driving mechanism in this embodiment is a crank linkage mechanism, and the crank linkage mechanism includes a servo motor 8 through The reducer 9 drives the rotating crank 1 and the connecting rod 2 that connects the crank and the slider, where the crank 1 and/or the connecting rod 2 are horns with adjustable axial length. The clamping shaft 6 in the clamping part extends radially along the circular arc track 4, the clamping rotary shaft 6 is rotatably mounted on the slider, and the clamping shaft 6 surrounds the center of the arc track 4 driven by the slider 5 o That is, the center of rotation of the slewing mechanism swings centeringly, and the clamping shaft 6 is rotated and assembled on the slide block 5, but there is no relative movement between the clamping shaft 6 and the slide block 5 in its axial direction. The clamping shaft 6 has an assembly part 62 that is rotatably assembled on the slide block. The end of the clamping shaft facing the grinding wheel frame is the clamping end 61 used to coaxially fix the workpiece 7 on the clamping shaft during use. The clamping shaft The distance from the clamping end 61 of the clamping end 61 along the radial direction of the circular arc track 4 to the central arc of the circular arc track 4 is less than the radius of the circular arc track 4. The assembly part 62 of the clamping shaft 6 in this embodiment is rotatably assembled on the bearing structure 15 On the slider 5, the clamping shaft 6 is driven to rotate by the shaft driving structure. The shaft driving mechanism includes a drive motor 12 fixed on the slider 5, and the driving motor drives the clamping shaft 6 to rotate around its own rotation center axis through a belt transmission mechanism 13. , the clamping shaft 6 in the present embodiment is a hollow shaft convenient for inserting workpieces, and the clamping end of the clamping shaft is equipped with a chuck 14 that fixes the workpiece coaxially on the clamping shaft during use. The emery wheel 3 is equipped with on the emery wheel frame, and the emery wheel 3 is located near the below of the arc track 4 circle center o, and the center of revolution of the emery wheel 3 is located in the swing plane of the self-revolution center axis of the clamping rotating shaft.
上述实施例中的磨球面方法所用到的磨球面装置还包括根据待加工球面的半径来调节圆弧轨道4的圆心和砂轮3的磨削工作面之间距离的调节装置,调节装置包括支撑砂轮架和夹持部件的工作台15,在工作台上安装有调节轨道16,砂轮架连续可调的滑动装配在调节轨道16上,该调节轨道16沿所述圆弧轨道4中心和圆弧轨道4圆心的连线的延伸方向延伸,在工作台上还设有当砂轮架调整到使圆弧轨道圆心到砂轮磨削工作面的距离等于待加工球面半径的位置后用于锁紧固定砂轮架的锁定机构17。 The spherical surface grinding device used in the method of grinding the spherical surface in the above embodiment also includes an adjusting device for adjusting the distance between the center of the arc track 4 and the grinding face of the grinding wheel 3 according to the radius of the spherical surface to be processed. The adjusting device includes a supporting grinding wheel The workbench 15 of the frame and the clamping parts is equipped with an adjustment track 16 on the workbench. The grinding wheel frame is continuously adjustable and slides on the adjustment track 16. The adjustment track 16 is along the center of the arc track 4 and the arc track. 4. The extension direction of the connection line of the center of the circle is extended. There is also a locking and fixing wheel frame on the workbench when the grinding wheel frame is adjusted so that the distance from the center of the arc track to the grinding wheel grinding surface is equal to the radius of the spherical surface to be processed. The locking mechanism 17.
上述实施例中的锁定机构可以采用现有技术中的螺纹自锁或蜗轮蜗杆自锁,或是采用如伺服电机驱动的伺服定位系统,只要能实现在砂轮架沿调节轨道移动到位后即被定位即可。 The locking mechanism in the above embodiments can adopt thread self-locking or worm gear self-locking in the prior art, or a servo positioning system driven by a servo motor, as long as it can be positioned after the grinding wheel frame moves to the position along the adjustment track That's it.
当使用上述实施例中的磨球面加工装置对工件的待加工球面进行磨削加工时,利用调节装置中的调节轨道16根据待加工球面的半径来调节圆弧轨道4的圆心到砂轮3的磨削工作面的距离,使圆弧轨道4的圆心o到砂轮3的磨削工作面的距离等于待加工球面的半径,在调节完成后,利用调节装置中的锁定机构17将砂轮架锁紧固定在工作台15上,在调节圆弧轨道4的圆心到砂轮3的磨削工作面的距离的同时,根据待加工球面的外周面磨削成型要求通过调整曲柄1和/或连接杆2的轴向长度来调整滑块3及夹持转轴6定心摆动的极限位置,然后将工件7通过卡盘14固定在夹持转轴6上,使工件7上待加工球面的球心与夹持转轴6所在的圆弧轨道4的圆心相重合,磨削时,由滑块驱动机构驱动滑块5沿圆弧轨道4往复滑动,滑块5通过夹持转轴6驱动工件绕所述圆弧轨道4的圆心o做定心摆动,同时,由转轴驱动机构驱动夹持转轴6带动工件7绕夹持转轴6的自身回转中心轴线转动,砂轮3绕回转中心轴线转动,然后使砂轮3的磨削工作面与工件7上待加工球面的外周面相接触以磨削工件。 When using the grinding ball surface processing device in the above-mentioned embodiment to grind the spherical surface to be processed of the workpiece, utilize the adjusting track 16 in the adjusting device to adjust the distance from the center of the arc track 4 to the grinding wheel 3 according to the radius of the spherical surface to be processed. The distance of the grinding work surface is such that the distance from the center o of the arc track 4 to the grinding work surface of the grinding wheel 3 is equal to the radius of the spherical surface to be processed. After the adjustment is completed, use the locking mechanism 17 in the adjustment device to lock and fix the grinding wheel frame On the workbench 15, while adjusting the distance from the center of the circular arc track 4 to the grinding face of the emery wheel 3, the crank 1 and/or the shaft of the connecting rod 2 can be adjusted according to the grinding requirements of the outer peripheral surface of the spherical surface to be processed. Adjust the limit position of the slider 3 and the centering swing of the clamping shaft 6 to the length, and then fix the workpiece 7 on the clamping shaft 6 through the chuck 14, so that the center of the spherical surface to be processed on the workpiece 7 is aligned with the clamping shaft 6 The center of the circular arc track 4 where it is located coincides. During grinding, the slider drive mechanism drives the slider 5 to slide back and forth along the arc track 4, and the slider 5 drives the workpiece around the arc track 4 by clamping the rotating shaft 6. The center of the circle o is centered and oscillated. At the same time, the clamping shaft 6 is driven by the shaft drive mechanism to drive the workpiece 7 to rotate around the center axis of its own rotation of the clamping shaft 6. The grinding wheel 3 rotates around the axis of rotation, and then the grinding surface of the grinding wheel 3 Contact with the outer peripheral surface of the spherical surface to be processed on the workpiece 7 to grind the workpiece.
上述实施例中的回转机构采用圆弧轨道结构,在其他实施例中,也可以采用其他回转机构形式,如采用转盘结构,转盘的中心为所述回转机构的回转中心,在转盘的转动中心开设有用于放置砂轮的中心孔,在转盘的侧面上远离中心孔的位置处固设有定位块,该定位块相当于上述实施例中的滑块,所述夹持部件中的夹持转轴转动安装在定位块上,当转盘在伺服电机的驱动下转动时,转盘通过定位块带动夹持转轴绕回转中心轴线转动,此时,用于驱动夹持转轴自转的转轴驱动装置可以设置在定位块上,也可以设置在转盘上,当夹持转轴绕自身回转中心轴线自转时,在转盘的驱动下绕回转中心公转,当砂轮磨削工作面与工件相接触时,完成对工件的待加工球面的磨削加工。 The rotary mechanism in the above embodiments adopts a circular arc track structure. In other embodiments, other rotary mechanism forms can also be used. For example, a turntable structure is adopted. The center of the turntable is the center of rotation of the turntable. There is a center hole for placing the grinding wheel, and a positioning block is fixed on the side of the turntable at a position away from the center hole. On the positioning block, when the turntable rotates under the drive of the servo motor, the turntable drives the clamping shaft to rotate around the central axis of rotation through the positioning block. At this time, the rotating shaft driving device for driving the clamping shaft to rotate itself can be arranged on the positioning block. , can also be set on the turntable. When the clamping shaft rotates around its own rotation center axis, it will revolve around the center of rotation under the drive of the turntable. When the grinding wheel grinding surface is in contact with the workpiece, the spherical surface to be processed of the workpiece is completed. Grinding.
上述实施例中磨球面装置包括可以根据待加工球面的要求连续调节的调节装置,在其他实施例中,也可以去除调节装置,不过此时的磨球面装置仅适用于加工一种固定半径的球面,应用方位较小。而如果在磨球面装置中增加调节装置后,可以使得磨球面装置加工不同半径尺寸的待加工球面,有效的扩大了磨球面装置的加工范围。 The ball grinding device in the above embodiment includes an adjusting device that can be continuously adjusted according to the requirements of the spherical surface to be processed. In other embodiments, the adjusting device can also be removed, but the ball grinding device at this time is only suitable for processing a spherical surface with a fixed radius , the application orientation is small. However, if an adjustment device is added to the ball grinding device, the ball grinding device can process spherical surfaces to be processed with different radius sizes, effectively expanding the processing range of the ball grinding device.
如图4所示,上述实施例中的滑块5在圆弧轨道4中往复滑动,根据曲柄连杆机构的自身特点,在圆弧轨道中存在滑块5滑动的两极限位置,而对于磨球面装置来讲,圆弧轨道4上滑块5移动的两极限位置将影响工件上待加工球面的成型,两极限位置在圆弧轨道4上距离越远,工件上的待加工球面的外周面成型面积较大,两极限位置在圆弧轨道4上距离越近,工件上的待加工球面的外周面成型面积就较小。而圆弧轨道4的极限位置在圆弧轨道4上的距离在圆弧轨道4的半径一定时由曲柄1和连接杆2的长度来决定,所以可以将曲柄1和连接杆2设计成轴向长度可调的变幅杆,根据实际情况需要来调节变幅杆的长度,保证满足待加工球面的成型磨削要求即可。在其他实施例中,也可以仅将曲轴1设计成变幅杆或者是将连接杆2设计成变幅杆结构。 As shown in Figure 4, the slider 5 in the above embodiment slides reciprocally in the arc track 4. According to the own characteristics of the crank linkage mechanism, there are two limit positions for the slider 5 to slide in the arc track. For the spherical device, the two extreme positions of the slider 5 on the circular arc track 4 will affect the forming of the spherical surface to be processed on the workpiece. The farther the two extreme positions are on the circular arc track 4, the outer peripheral surface of the spherical surface to be processed on the workpiece The forming area is larger, and the closer the two limit positions are on the arc track 4, the smaller the forming area of the outer peripheral surface of the spherical surface to be processed on the workpiece. And the distance of the limit position of the arc track 4 on the arc track 4 is determined by the length of the crank 1 and the connecting rod 2 when the radius of the arc track 4 is constant, so the crank 1 and the connecting rod 2 can be designed as axial Adjustable length of the horn, the length of the horn can be adjusted according to the needs of the actual situation, so as to ensure that the shape grinding requirements of the spherical surface to be processed are met. In other embodiments, only the crankshaft 1 may be designed as a horn or the connecting rod 2 may be designed as a horn structure.
上述实施例中的滑块驱动机构为曲柄连杆机构,在其他实施例中,滑块驱动机构可以采用其他的结构;如链轮驱动机构,该链轮驱动机构包括圆弧轨道上设置有位于滑块的内侧或外侧的驱动链条,驱动链条由伺服电机驱动的链轮带动,滑块固定连接在链条上,在滑块的另一侧装配有与圆弧轨道相对应导向配合的导向轮,当伺服电机驱动链轮转动时,驱动链条带动滑块在圆弧轨道中往复移动,当采用链条驱动机构时,滑块在圆弧轨道的两极限位置由链条的移动范围决定,而链条的移动范围则由伺服电机的工作时间决定,此时,可以通过调整伺服电机的正反转工作时间来实现对滑块在圆弧轨道中的两极限位置之间的调整。当然,还可以采用其他的驱动机构来驱动滑块在圆弧轨道中往复的滑动,保证滑块上的夹持转轴绕圆弧轨道圆心做定心摆动,既而实现在将工件安装在夹持转轴的夹持端上后,工件绕圆弧轨道的圆心做定心摆动,保证砂轮的磨削工作面对待加工球面的磨削加工。 The slider driving mechanism in the above-mentioned embodiment is a crank linkage mechanism. In other embodiments, the slider driving mechanism can adopt other structures; such as a sprocket driving mechanism. The drive chain on the inside or outside of the slider, the drive chain is driven by the sprocket driven by the servo motor, the slider is fixedly connected to the chain, and the other side of the slider is equipped with a guide wheel corresponding to the arc track. When the servo motor drives the sprocket to rotate, the drive chain drives the slider to reciprocate in the arc track. When the chain drive mechanism is used, the two limit positions of the slider on the arc track are determined by the movement range of the chain, and the movement of the chain The range is determined by the working time of the servo motor. At this time, the adjustment between the two limit positions of the slider in the arc track can be realized by adjusting the forward and reverse working time of the servo motor. Of course, other driving mechanisms can also be used to drive the slider to slide back and forth in the arc track, so as to ensure that the clamping shaft on the slider swings around the center of the arc track, so that the workpiece can be installed on the clamping shaft. After the clamping end is mounted, the workpiece swings around the center of the arc track to ensure that the grinding surface of the grinding wheel is ground to the spherical surface to be processed.
上述实施例中的转轴驱动机构在驱动电机和夹持转轴之间采用皮带传动,在其他实施例中,驱动电机和夹持转轴之间还可以采用其他的传动连接方式,如齿轮传动或者链传动。当然,在其他实施例中,驱动电机也可以不设置在滑块上,而设置在与滑块同步滑动的外设装置上,当然优选的还是直接固设在滑块上即可。 The rotating shaft driving mechanism in the above embodiments adopts belt transmission between the driving motor and the clamping rotating shaft. In other embodiments, other transmission connection methods can be used between the driving motor and the clamping rotating shaft, such as gear transmission or chain transmission. . Of course, in other embodiments, the driving motor may not be arranged on the slider, but on an external device that slides synchronously with the slider, and of course it is preferably directly fixed on the slider.
上述实施例中的砂轮位于圆弧轨道的圆心下方,在其他实施例中,设置在圆弧轨道的圆心附近即可,可以设置在圆弧轨道的圆心的一侧,只要保证圆弧轨道的圆心到砂轮的磨削工作面之间的距离等于待加工球面的半径即可。 The grinding wheel in the above-mentioned embodiments is located below the center of the arc track. In other embodiments, it can be set near the center of the arc track. It can be set on one side of the center of the arc track, as long as the center of the arc track The distance to the grinding face of the grinding wheel is equal to the radius of the spherical surface to be processed.
在上述实施例中,砂轮的自转方向可以与夹持转轴的自转方向一致,也可以相反,只要不影响正常磨削即可。 In the above embodiments, the rotation direction of the grinding wheel can be consistent with the rotation direction of the clamping shaft, or it can be opposite, as long as the normal grinding is not affected.
上述实施例中的夹持转轴为空心轴,棒状的工件可以直接插装在夹持转轴中,再由装配在夹持端的卡盘同轴的固定在夹持转轴上。在其他实施例中,可以采用其他结构的固定方式将工件固定在夹持转轴上,如将夹持转轴的夹持端设计成夹紧瓣状的结构,并自夹紧瓣的外周上套装锁紧环,同样可以将工件同轴的固定在夹持转轴上。 The clamping shaft in the above embodiment is a hollow shaft, and the rod-shaped workpiece can be directly inserted into the clamping shaft, and then coaxially fixed on the clamping shaft by a chuck assembled at the clamping end. In other embodiments, other structural fixing methods can be used to fix the workpiece on the clamping shaft, for example, the clamping end of the clamping shaft is designed as a clamping petal-shaped structure, and the lock is set from the outer periphery of the clamping petal. The tightening ring can also fix the workpiece coaxially on the clamping shaft.
上述实施例中,为便于加工轴向长度较长的棒状工件,将夹持转轴设计成空心轴结构,在其他实施例中,当不需要加工长度较长的工件时,也可以仅在夹持转轴的夹持端设计空心结构。如果工件较小,可以采用实心的夹持转轴,而仅将工件夹持安装在卡盘上。 In the above-mentioned embodiments, in order to facilitate the processing of long rod-shaped workpieces in the axial direction, the clamping shaft is designed as a hollow shaft structure. The clamping end of the rotating shaft is designed with a hollow structure. If the workpiece is small, a solid clamping shaft can be used and only the workpiece clamping is mounted on the chuck.
上述实施例中的夹持转轴的装配部位于夹持转轴的远离砂轮的一端附近,在其他实施例中,夹持转轴的装配部也可以设置在夹持转轴的中部或者靠近砂轮的一端附近。 In the above embodiments, the assembly portion of the clamping shaft is located near the end of the clamping shaft away from the grinding wheel. In other embodiments, the assembly portion of the clamping shaft can also be arranged near the middle of the clamping shaft or near the end of the grinding wheel.
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CN107584399B (en) * | 2017-08-30 | 2020-09-01 | 凯茂科技(深圳)有限公司 | Polishing equipment |
CN108436674B (en) * | 2018-05-08 | 2024-07-23 | 中核(天津)科技发展有限公司 | Self-adjusting grinding device and grinding method for special-shaped workpiece |
CN111391030A (en) * | 2020-04-01 | 2020-07-10 | 贺燕花 | Intelligent wood cutting machine capable of stably cutting different sizes based on reciprocating motion |
CN114367900B (en) * | 2021-10-28 | 2023-09-22 | 中国航发西安动力控制科技有限公司 | Device and method for grinding end spherical surface of shaft part |
CN114473839B (en) * | 2022-01-09 | 2023-04-07 | 华能澜沧江水电股份有限公司 | Grinding device for carbon brush of excitation collecting ring of hydroelectric generating set |
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