CN105709974B - A kind of overhead transmission line automatic spraying equipment - Google Patents
A kind of overhead transmission line automatic spraying equipment Download PDFInfo
- Publication number
- CN105709974B CN105709974B CN201610255703.8A CN201610255703A CN105709974B CN 105709974 B CN105709974 B CN 105709974B CN 201610255703 A CN201610255703 A CN 201610255703A CN 105709974 B CN105709974 B CN 105709974B
- Authority
- CN
- China
- Prior art keywords
- transmission line
- mechanical arm
- rack
- idler wheel
- automatic spraying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 230000005540 biological transmission Effects 0.000 title claims abstract description 51
- 238000005507 spraying Methods 0.000 title claims abstract description 21
- 239000007921 spray Substances 0.000 claims abstract description 30
- 239000003973 paint Substances 0.000 claims abstract description 26
- 239000011248 coating agent Substances 0.000 claims abstract description 22
- 238000000576 coating method Methods 0.000 claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 11
- 238000010276 construction Methods 0.000 claims abstract description 10
- 238000000889 atomisation Methods 0.000 claims 1
- 230000005611 electricity Effects 0.000 claims 1
- 238000007789 sealing Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 description 8
- 238000009413 insulation Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/65—Mounting arrangements for fluid connection of the spraying apparatus or its outlets to flow conduits
- B05B15/652—Mounting arrangements for fluid connection of the spraying apparatus or its outlets to flow conduits whereby the jet can be oriented
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/16—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for repairing insulation or armouring of cables
Landscapes
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention discloses a kind of overhead transmission line automatic spraying equipment, including rack, spray equipment, moving device and from gripping mechanism, the spray equipment, moving device and it is secured to the rack respectively from gripping mechanism；The moving device includes traveling idler wheel and driving motor；The spray equipment includes paint can, coating spout and air pressure tank, and the coating spout is matched with the power transmission line；The gripping mechanism includes clamping idler wheel, pull rod, connecting rod and resetting spring, and the clamping idler wheel is rotatably attached to one end of the connecting rod, and the pitman shaft is articulated in the rack, and forms using pivoting point as the lever construction of fulcrum.The present invention provides a kind of overhead transmission line automatic spraying equipment, high degree of automation, the functional reliability of the equipment are strong, the use demand being more in line in real work.
Description
Technical field
The present invention relates to a kind of automation equipment, it is more particularly to a kind of for the automatic spray insulation paint of overhead transmission line from
Dynamicization equipment.
Background technology
Early stage be laid with overhead transmission line, be generally laid with using bare wire form, to save construction cost, exist compared with
Big security risk.In order to improve the insulating properties of exposed overhead transmission line and security performance, circuit system has used larger
For manpower to overhead transmission line spray insulation paint, existing power transmission line spray insulation paint mode is mainly hand spray.Artificial mark spraying
Applying insulated paint, there are the shortcomings that construction efficiency is low, construction safety is low, speed is slow and insulation effect consistency is poor.
In order to solve the problems, such as that the construction of hand spray insulated paint is low, construction safety is low, slow-footed, circuit system once about
The automation equipment of automatic spray insulation paint makes research.But existing spray insulation paint automation equipment generally existing automation
The shortcomings that degree is low, complicated, installation is inconvenient, functional reliability is poor.Actual demand can not still be met well.In view of
The drawbacks described above of existing spray equipment or spray robot, applicant go deep into overhead transmission line automatic spraying equipment
Research.
Invention content
It is an object of the invention to overcome the deficiency of the prior art, a kind of overhead transmission line automatic spraying equipment is provided, it should
High degree of automation, the functional reliability of equipment are strong, the use demand being more in line in real work.
The technical solution adopted by the present invention to solve the technical problems is：
A kind of overhead transmission line automatic spraying equipment, including rack, spray equipment, moving device and from gripping mechanism, institute
It states spray equipment, moving device and is secured to the rack respectively from gripping mechanism；
The moving device includes traveling idler wheel and driving motor, which is equipped with recessed for being clamped with power transmission line
Slot, the driving motor drive upper side roll of the traveling idler wheel along the power transmission line；
The spray equipment includes paint can, coating spout and air pressure tank, and the coating spout is connected with the paint can
It connects, the air pressure tank is connected by a High-pressure air valve with the paint can, and the coating spout is matched with the power transmission line；
The gripping mechanism includes clamping idler wheel, pull rod, connecting rod and resetting spring, the clamping idler wheel rotationally attaching
In one end of the connecting rod, and the pitman shaft is articulated in the rack, and forms using pivoting point as the lever construction of fulcrum；It is described
One end of pull rod is articulated in the other end of the connecting rod, and the other end of the pull rod is vertically slideably secured to the machine
Frame；One end of the pull rod is connected by the resetting spring with the rack, and one end of the connecting rod is in the resetting spring
Pulling under rotate, and the clamping idler wheel is made to be matched with the bottom side of the power transmission line.
As a preferred embodiment, the spray equipment further includes first mechanical arm and second mechanical arm, the first mechanical arm,
Second mechanical arm and rack are articulated successively；The coating notch setting is in the first mechanical arm, and by adjusting institute
The position for stating first mechanical arm and second mechanical arm is matched with the power transmission line；And the first mechanical arm and second mechanical arm are set
There is the seal cavity interconnected, the coating spout is linked together by the seal cavity and the paint can.
As a preferred embodiment, the coating spout includes U-lag, solenoid valve and several nozzles, which sets
It is placed in the madial wall of the U-lag；Several nozzles are connected to the paint can by the solenoid valve, and when the electromagnetism
When valve is connected, several described nozzles are connected with the paint can.
As a preferred embodiment, the nozzle is atomizer.
As a preferred embodiment, further including control device, the control device is connect, and control with the spray equipment signal
The first mechanical arm and second mechanical arm movement are matched with the power transmission line；The control device and the moving device signal
Connection, and the driving motor is controlled to drive the traveling idler wheel rotation.
As a preferred embodiment, the control device includes the ground control system for remote control, is loaded into the machine
The aircraft mounted control system and wireless transmission unit of frame, the ground control system pass through wireless transmission with the aircraft mounted control system
Unit mutually connects with signal.
As a preferred embodiment, the control system further includes camera unit.
As a preferred embodiment, the traveling idler wheel includes front wheel and rear roller, the front wheel and the attaching of rear roller interval
In the rack.
As a preferred embodiment, the other end of the pull rod is equipped with the arc grab for lifting.
As a preferred embodiment, further including accumulator, the accumulator is electrically connected with the driving motor.
Beneficial effects of the present invention are：
(1) when lifting automatic spraying equipment by the pull rod, clamping idler wheel moves downward, and divides mutually with traveling idler wheel
From, when the groove of traveling idler wheel is connected in power transmission line, unclamp the pull rod, clamping idler wheel under the action of resetting spring upwards
Movement, and mutually clamped with the traveling idler wheel, it is realized without other installation operations from clamping, and be not in locking
Situation；
(2) equipped with control device, and including ground control system and aircraft mounted control system, it can be achieved that on ground in face of automatic spray
Automatic doubler surface glouer is operated, and aircraft mounted control system is respectively controlled spray equipment and moving device, can adjust coating spray at any time
The position of mouth realizes more perfect automation, and it is relatively reliable to work.
The present invention is described in further detail with reference to the accompanying drawings and embodiments；But a kind of overhead transmission line of the present invention
Automatic spraying equipment is not limited to embodiment.
Description of the drawings
Fig. 1 is the positive structure schematic of the present invention；
Fig. 2 is the structure schematic diagram of the present invention；
Fig. 3 is the dimensional structure diagram one of the present invention；
Fig. 4 is the dimensional structure diagram two of the present invention；
Fig. 5 is the control principle schematic diagram of the present invention.
Specific embodiment
Embodiment
It refers to shown in Fig. 1 to Fig. 4,5 automatic spraying equipment of a kind of overhead transmission line of the invention, including rack 1, spraying
Device 2, moving device 3 and from gripping mechanism 4, the spray equipment 2, moving device 3 and are secured to institute respectively from gripping mechanism 4
State rack 1；The moving device 3 include traveling idler wheel 32,33 and driving motor 31, the traveling idler wheel 32,33 be equipped with for
The groove that power transmission line 5 is clamped, the driving motor 31 drive upper side roll of the traveling idler wheel 32,33 along the power transmission line 5；
The spray equipment 2 includes paint can 23, coating spout 21 and air pressure tank 22, the coating spout 21 and 23 phase of paint can
Connection, the air pressure tank 22 are connected by a High-pressure air valve 26 with the paint can 23, and the coating spout 21 is matched with institute
State power transmission line 5；The gripping mechanism includes clamping idler wheel 41, pull rod 42, connecting rod 44 and resetting spring, and the clamping idler wheel 41 can
One end of the connecting rod 44 is rotationally secured to, and 44 axis of connecting rod is articulated in the rack 1, and forms using pivoting point as fulcrum
Lever construction；One end of the pull rod 42 is articulated in the other end of the connecting rod 44, the vertical side in other end edge of the pull rod 42
To being slideably secured to the rack 1；One end of the pull rod 42 is connected by the resetting spring with the rack 1, institute
The one end for stating connecting rod 44 rotates under the pulling of the resetting spring, and makes the bottom of the clamping idler wheel 41 and the power transmission line 5
Side matches.
Further, the driving motor 31 be direct current generator, and the driving motor 31 pass sequentially through output gear 34,
Reduction gearing 35 is interlocked with the traveling idler wheel 32,33 phases.
Further, accumulator 6 is further included, the accumulator 6 is electrically connected with the driving motor 31.
For the ease of statement, front that rack 1 is walked along overhead transmission line 5 is set before, that is, with the arrow institute in Fig. 1
Before finger direction is, with it is preceding be round about after.Using one side shown in FIG. 1 as front, using one side shown in Fig. 2 as the back side.
Further, rack 1 includes mounting platform 11 and installation backboard 12, and mounting platform 11 is horizontally disposed, the installation back of the body
Plate 12 is vertically connected at the side parallel with overhead transmission line 5 of mounting platform 11.Accumulator 6 is installed in mounting platform 11
Portion.The installation backboard 12 offers vertically arranged strip through-hole 121, and the lower part of the strip through-hole 121 has extension diameter section, institute
It states connecting rod 44 to be actively located in the strip through-hole 121, one end of connecting rod 44 extend out to the back side of installation backboard 12, connecting rod 44
The other end extend out to the front of installation backboard 12, and the middle part of connecting rod 44 is equipped with carries out hinged articulated section, and this is hinged with rack 1
Portion forms the fulcrum of the lever construction；The lower end of resetting spring is fixedly mounted on installation backboard 12 and under connecting rod 44
Side, the upper end of resetting spring are connected to the other end of connecting rod 44, and the wheel shaft of clamping idler wheel 41 is articulated in one end of connecting rod 44.
Further, the spray equipment 2 further includes first mechanical arm 24 and second mechanical arm 25, first machinery
Arm 24, second mechanical arm 25 and rack 1 are articulated successively；The coating spout 21 is set to the first mechanical arm 24,
And it is matched with the power transmission line 5 by adjusting the position of the first mechanical arm 24 and second mechanical arm 25；And first machine
Tool arm 24 and second mechanical arm 25 are equipped with the seal cavity interconnected, the coating spout 21 by the seal cavity with it is described
Paint can 23 links together.
Further, it is additionally provided in the first mechanical arm 24 clear for being cleared up before spraying power transmission line 5
Reason brush.
Further, the coating spout 21 includes U-lag, solenoid valve 27 and several nozzles 211, several sprays
Mouth 211 is set to the madial wall of the U-lag；Several nozzles 211 are connected to the paint can by the solenoid valve 27
23, and when the solenoid valve 27 is connected, several described nozzles 211 are connected with the paint can 23.The nozzle 211 is mist
Change nozzle 211, and the quantity of the nozzle 211 is 6~8.
Further, the traveling idler wheel 32,33 includes front wheel 32 and rear roller 33, the front wheel 32 and rear roller
33 are secured to the rack 1 with certain time interval.
Further, the other end of the pull rod 42 is equipped with the arc grab 421 for lifting.
Further, it is shown in Figure 5, further include control device, the control device and 2 signal of spray equipment
Connection, and the first mechanical arm 24 and second mechanical arm 25 is controlled to move and be matched with the power transmission line 5；The control device with
3 signal of the moving device connection, and control the driving motor 31 that the traveling idler wheel 32,33 is driven to rotate.
Further, the control device includes the ground control system 71 for remote control, is loaded into the machine
The aircraft mounted control system 72 and wireless transmission unit of frame 1, the ground control system 71 pass through with the aircraft mounted control system 72
Wireless transmission unit mutually connects with signal.
Further, the control system further includes camera unit 73, which is secured to the rack 1,
The video information that operator is returned by the camera unit 73, adjustment and the work of operation each section device.
The aircraft mounted control system 72 respectively with the driving motor 31, the High-pressure air valve 26, the solenoid valve 27, institute
It states coating spout 21 and the camera unit 73 is connected.
Above-described embodiment is only used for a kind of overhead transmission line automatic spraying equipment further illustrated the present invention, but the present invention
It is not limited to embodiment, it is any simple modification that every technical spirit according to the present invention makees above example, equivalent
Variation and modification, each fall in the protection domain of technical solution of the present invention.
Claims (7)
1. a kind of overhead transmission line automatic spraying equipment, it is characterised in that：Block including rack, spray equipment, moving device and certainly
Tight device, the spray equipment, moving device and is secured to the rack from gripping mechanism respectively；
The moving device includes traveling idler wheel and driving motor, which is equipped with the groove for being clamped with power transmission line,
The driving motor drives upper side roll of the traveling idler wheel along the power transmission line；
The spray equipment includes paint can, coating spout and air pressure tank, and the coating spout is connected with the paint can, institute
It states air pressure tank by a High-pressure air valve with the paint can be connected, the coating spout is matched with the power transmission line；
The gripping mechanism includes clamping idler wheel, pull rod, connecting rod and resetting spring, and the clamping idler wheel is rotatably attached to institute
One end of connecting rod is stated, and the pitman shaft is articulated in the rack, and forms using pivoting point as the lever construction of fulcrum；The pull rod
One end be articulated in the other end of the connecting rod, the other end of the pull rod is vertically slideably secured to the rack；
One end of the pull rod is connected by the resetting spring with the rack, and one end of the connecting rod is in the drawing of the resetting spring
Dynamic lower rotation, and the clamping idler wheel is made to be matched with the bottom side of the power transmission line；
The spray equipment further includes first mechanical arm and second mechanical arm, the first mechanical arm, second mechanical arm and rack
It is articulated successively；The coating notch setting is in the first mechanical arm, and by adjusting the first mechanical arm and
The position of two mechanical arms is matched with the power transmission line；And the first mechanical arm and second mechanical arm are equipped with the sealing interconnected
Cavity, the coating spout are linked together by the seal cavity and the paint can；The coating spout include U-lag,
Solenoid valve and several nozzles, several nozzles are set to the madial wall of the U-lag；Several nozzles pass through the electricity
Magnet valve is connected to the paint can, and when the solenoid valve conduction, several described nozzles are connected with the paint can；
Further include control device, the control device is connect with the spray equipment signal, and control the first mechanical arm and
Second mechanical arm movement is matched with the power transmission line；The control device is connect with the moving device signal, and described in control
Driving motor drives the traveling idler wheel rotation.
2. a kind of overhead transmission line automatic spraying equipment according to claim 1, it is characterised in that：The nozzle is atomization
Nozzle.
3. a kind of overhead transmission line automatic spraying equipment according to claim 1, it is characterised in that：The control device packet
The ground control system for remote control, the aircraft mounted control system and wireless transmission unit that are loaded into the rack are included, it is described
Ground control system is mutually connected with signal with the aircraft mounted control system by wireless transmission unit.
4. a kind of overhead transmission line automatic spraying equipment according to claim 3, it is characterised in that：The airborne control system
System further includes camera unit.
5. a kind of overhead transmission line automatic spraying equipment according to claim 1, it is characterised in that：The traveling idler wheel packet
Front wheel and rear roller are included, the front wheel and rear roller interval are secured to the rack.
6. a kind of overhead transmission line automatic spraying equipment according to claim 1, it is characterised in that：The pull rod it is another
End is equipped with the arc grab for lifting.
7. a kind of overhead transmission line automatic spraying equipment according to claim 1, it is characterised in that：Further include accumulator,
The accumulator is electrically connected with the driving motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610255703.8A CN105709974B (en) | 2016-04-22 | 2016-04-22 | A kind of overhead transmission line automatic spraying equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610255703.8A CN105709974B (en) | 2016-04-22 | 2016-04-22 | A kind of overhead transmission line automatic spraying equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105709974A CN105709974A (en) | 2016-06-29 |
| CN105709974B true CN105709974B (en) | 2018-06-15 |
Family
ID=56161563
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610255703.8A Active CN105709974B (en) | 2016-04-22 | 2016-04-22 | A kind of overhead transmission line automatic spraying equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105709974B (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10461512B2 (en) * | 2017-05-11 | 2019-10-29 | General Cable Technologies Corporation | Systems and methods for aerial treatment of overhead cabling |
| CN108176530B (en) * | 2018-02-09 | 2018-10-26 | 重庆洎皋电力科技有限责任公司 | A kind of electrification in high voltage spray equipment of RTV anti-pollution flashover coatings |
| CN108262187B (en) * | 2018-04-05 | 2023-09-08 | 广东冠能电力科技发展有限公司 | Stable extrusion type overhead bare conductor insulation coating robot |
| CN108418137B (en) * | 2018-04-19 | 2024-07-12 | 金华铂腾科技有限公司 | Single track wire running gear and single track robot |
| CN110479524A (en) * | 2019-07-22 | 2019-11-22 | 国网上海市电力公司 | A kind of coating control system for overhead bare conductor coating unit |
| CN117526153A (en) * | 2024-01-05 | 2024-02-06 | 威海中能电气有限公司 | Cable protection device for cable laying |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10326604A1 (en) * | 2003-06-13 | 2004-12-30 | Daimlerchrysler Ag | Control device for an atomizer for a spraying robot in a paint line especially for motor vehicles has scanner automatic control and transport system with separating walls |
| CN102228876A (en) * | 2011-07-01 | 2011-11-02 | 北京深浪电子技术有限公司 | Remote control automatic coating robot for preventing icing on transmission line |
| CN103934139A (en) * | 2014-03-29 | 2014-07-23 | 国家电网公司 | Insulating varnish automatic spray painting robot for overhead transmission line |
| CN103944102A (en) * | 2014-03-29 | 2014-07-23 | 国家电网公司 | Overhead transmission line cleaning robot |
-
2016
- 2016-04-22 CN CN201610255703.8A patent/CN105709974B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10326604A1 (en) * | 2003-06-13 | 2004-12-30 | Daimlerchrysler Ag | Control device for an atomizer for a spraying robot in a paint line especially for motor vehicles has scanner automatic control and transport system with separating walls |
| CN102228876A (en) * | 2011-07-01 | 2011-11-02 | 北京深浪电子技术有限公司 | Remote control automatic coating robot for preventing icing on transmission line |
| CN103934139A (en) * | 2014-03-29 | 2014-07-23 | 国家电网公司 | Insulating varnish automatic spray painting robot for overhead transmission line |
| CN103944102A (en) * | 2014-03-29 | 2014-07-23 | 国家电网公司 | Overhead transmission line cleaning robot |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105709974A (en) | 2016-06-29 |
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