CN103658113A - 5000kV multifunctional full-automatic high-pressure electrified cleaning robot - Google Patents

5000kV multifunctional full-automatic high-pressure electrified cleaning robot Download PDF

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Publication number
CN103658113A
CN103658113A CN201210331057.0A CN201210331057A CN103658113A CN 103658113 A CN103658113 A CN 103658113A CN 201210331057 A CN201210331057 A CN 201210331057A CN 103658113 A CN103658113 A CN 103658113A
Authority
CN
China
Prior art keywords
cleaning
insulating
clean
insulation
lifter
Prior art date
Application number
CN201210331057.0A
Other languages
Chinese (zh)
Inventor
张刚平
Original Assignee
张刚平
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 张刚平 filed Critical 张刚平
Priority to CN201210331057.0A priority Critical patent/CN103658113A/en
Publication of CN103658113A publication Critical patent/CN103658113A/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools, brushes, or analogous members
    • B08B1/04Cleaning by methods involving the use of tools, brushes, or analogous members using rotary operative members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays

Abstract

The invention relates to a 5000kV multifunctional full-automatic high-pressure electrified cleaning robot which is composed of a monitoring system, a cleaning system, a sweeping system and an operation system. The monitoring system transmits an operation image to a monitoring display through a wireless camera. The cleaning system is characterized in that a liquid box is connected with a high-pressure cleaning machine and a connection hose is connected with a cleaning nozzle. Cleaning liquid is sprayed onto an insulator. The sweeping system is characterized in that a power motor is connected with a three-grade square insulating telescopic shaft connected with a tong-shaped cleaning head. A brush is installed on the tong-shaped cleaning head. An insulating rope on a lifter is used for ascending and descending all grades of insulating frames on a three-grade insulating frame through a lifting pulley. The operation system is composed of a remote control operation plate, a manual operation plate and a remote control box. According to the 5000kV multifunctional full-automatic high-pressure electrified cleaning robot, three grades of ascending and descending are adopted, sweeping, cleaning and monitoring are integrated, the cleaning effect can be clearly seen and the cleaning effect can be recorded.

Description

The multi-functional full-automatic electrification in high voltage clean robot of 500kV
Technical field
The invention belongs to the multi-functional full-automatic electrification in high voltage clean robot of 500kV.
Background technology
Along with expanding economy, a large amount of factories are also along with appearance, and problem of environmental pollution is also following.Its external insulation level of transformer station is limited by the pollution level of environment of living in, and it is more and more frequent that pollution flashover accident occurs, for fear of pollution flashover accident in electrical network, the harm bringing occurs, and carries out transformer station's insulator arrangement pollution flashover accident and takes precautions against and seem exceptionally important.
The dunghill of insulating surface is from pollution sources and atmospheric environment.Dirty source pollution sources have Coastal contaminative, industry filth and agricultural filth etc. substantially.Coastal contaminative comprises that the common filth and the strong wind-induced salt rapidly that by quiet wind, are deposited are dirty.Coastal contaminative is surperficial at insulating part by the fog of seawater or droplet deposition, and water evaporates salt is stayed insulating surface, forms surperficial salt deposit through after a while.When salts substances dissolves in water, at insulating surface, form the adhesion layer of conduction, thereby flashover voltage is declined.
Industry filth comprises the particle matter of the flying dust in the neighbourhood such as thermal power plant, Metallurgical Factory, chemical plant, cement plant, coal dust, silica, cement etc.These particulates that fly upward in air are deposited on the adhesion layer that insulator surface forms conduction gradually, also will cause flashover under proper condition.Transformer station pollutes and is divided into contamination by dust and chemical contamination, and contamination by dust needs frictional force clean, and chemical contamination needs cleaning agent to dissolve.The Substation Insulator height of 500kV is generally more than 8 meters, and insulator is in layer overlapping, and one deck blocks the sight line of one deck, and charged cleanup crew has no idea to see in station the cleaning effect of groove of insulator the inside on the ground at all.Charged cleaning equipment together with that be eager at present to solve once clean dust and chemical contamination and monitoring.
Summary of the invention
The technical problem that the present invention solves: provide a kind of 500kV transformer station multi-functional full-automatic electrification in high voltage clean robot, it can be to dust and chemical contamination on 500kV high voltage substation insulator in 50 meters, carry out high-pressure wash, cleaning simultaneously, monitor and record a video in real time, real real full-automatic unmanned clean, the chemical contamination that not only can adapt to coastal area and chemical engineering industry is clean, the insulator that can also adapt to the severe contaminations such as cement plant is clean, and reliable safe practice is more provided.
The technical scheme that the present invention solves: for the multi-functional full-automatic electrification in high voltage clean robot of 500kV transformer station, comprise that mobile power buggy, three class B insulation cranes, three grades of cubic insulating telescopic axles, wireless camera, display, manual manipulation dish, straighforward operation dish, pincerlike cleaning heads form.Lifter, power motor, three class B insulation cranes, fluid box, jetting machine, remote control control cabinet on power mobile dolly, have been designed.
Three class B insulation cranes are at different levels is provided with a plurality of lifting pulleys, and when lifter rotates, insulating cord drives a plurality of lifting pulleys.Promote one-level insulating frame and secondary insulating frame simultaneously.Insulating frames at different levels upper end is fixed with three grades of cubic insulating telescopic axles and is fixed with High-Voltage Insulation flexible pipe, in the lifting of insulated lift frame, three grades of cubic insulating telescopic axles and High-Voltage Insulation flexible pipe also and then together with lift telescopic, three class B insulation framves trapped orbit wheel, wireless stop and the insulation buckles of being provided with at different levels.Trapped orbit wheel: guarantee the gap of insulating frame liftings at different levels freely and between insulating frame.Unlimited stop: unlimited stop is to guarantee that insulating frame is elevated to certain position, just automatically closes.Unlimited stop links by signal, safer.Insulation buckle: insulation buckle is the High-Voltage Insulation flexible pipe of binding purging system, three class B insulation frame lower ends are provided with lifter, power motor, jetting machine and fluid box, on lifter, be wound with insulating cord, insulating cord is connected by the sling of the secondary frame upper end of a plurality of lifting pulleys and three class B insulation framves, power motor is connected with three grades of cubic insulating telescopic axles, jetting machine water inlet pipe is connected with fluid box, and the water out adapter of jetting machine is connected with the High-Voltage Insulation flexible pipe on three class B insulation framves.
Above pincerlike cleaning head, monitoring system, purging system and purging system are installed, monitoring system is comprised of a plurality of unlimited cameras and display, mainly monitors clean effect and record.Purging system is by guide gear, a plurality of turning joint, and joint is saved brush axle with pass and is connected, brushes on axle brush and synchronizing wheel are installed, and uses toothed belt transmission between synchronizing wheel.Purging system: purging system is by a plurality of high pressure nozzles, and High-Voltage Insulation flexible pipe connects.Turning joint place is provided with insulating blanked clamper hornwork.
Pincerlike cleaning head is connected with the one-level insulating frame upper end on three class B insulation framves, three grades of cubic insulating telescopic axles on three class B insulation framves are connected with the guide gear above pincerlike cleaning head, and the High-Voltage Insulation flexible pipe on three class B insulation framves is connected with the flexible pipe on pincerlike cleaning head.
Operating system: straighforward operation dish, manual manipulation dish, remote control control cabinet, display, remote manual control joystick control and straighforward operation dish have ascending, descending, stop, forward open and close, oppositely open, and cleaning machine, leaves and stops.
The left and right arms that pincerlike cleaning head is installed above by pallet forms, left and right arms is connected by a plurality of turning joint, brush axle is installed in turning joint, hairbrush is arranged on brush axle, on the insulation board of the hairbrush back side, high pressure nozzle is installed, a plurality of high pressure nozzles connect with High-Voltage Insulation flexible pipe mutually, the rotation direction of left and right arms is counter-rotation, hairbrush is installed as one on the other, toothed belt transmission is saved in joint and pass, hairbrush rotation direction on left and right arms is led by the gear on axle and pinion, above pincerlike cleaning head, a plurality of wireless cameras are installed, by display, control the effect of cleaning.The hairbrush of pincerlike cleaning head and cleaning shower nozzle are to control lifting, cleaning, cleaning through remote manual control joystick control and straighforward operation dish, also can control respectively.
While operating manual joystick control or straighforward operation dish lifter switch, insulated lift frame just slowly rises, be raised to clean position, start the switch of motor switch and cleaning machine, at this moment the multi-functional full-automatic electrification in high voltage clean robot of 500kV just from top to bottom, play a minor role and wash by limit, operating personnel can control cleaning effect and grasp situation on display screen, not only improve efficiency, improved cleaning effect, also saved manpower.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the transmission structures schematic diagram of pincerlike cleaning head of the present invention.
In figure 1, mobile power buggy 2, fluid box 3, jetting machine 4, power motor 5, rail wheel 6, lifting pulley 7, one-level insulating frame 8, secondary insulating frame 9, three grades of cubic insulating telescopic axles 10, High-Voltage Insulation flexible pipe 11, location bearing 12, three class B insulation framves 13, insulating cord fixture 14, insulating cord 15, wireless stop 16, remote control control cabinet 17, lifter 18, manual manipulation dish 19, straighforward operation dish 20, display 21, pincerlike cleaning head 22, wireless camera 23, Timing Belt 24, hairbrush 25, high pressure nozzle 26, high pressure connecting hose 27, guide gear 28, synchronizing wheel 29, brush axle 30, angle device 31, turning joint.
The specific embodiment
Below in conjunction with accompanying drawing 1,2, a kind of embodiment of the present invention is described.
For the multi-functional full-automatic electrification in high voltage clean robot of 500kV, comprise mobile power buggy, insulated lift frame, pincerlike cleaning head.Mobile power buggy 1, fluid box 2 and jetting machine 3 are installed, fluid box 2 is connected with the water inlet pipe of jetting machine 3, and jetting machine 3 outlet pipes are connected with High-Voltage Insulation flexible pipe 10, High-Voltage Insulation flexible pipe 10 is connected with the high pressure connecting hose 26 on cleaning head bracket 21, high pressure connecting hose 26 is connected with high pressure nozzle 25.
Mobile power buggy 1 is fixed with remote control and controls case 16, manual manipulation dish 18, three class B insulation framves 12, lifter 4.Three class B insulation framves 12 are interior have been installed interior installation of secondary insulating frame 8 pincerlike cleaning head 21 has been installed on one-level insulating frame 7.Three class B insulation framves 12 are provided with lifting pulley 6 and rail wheel 5, and upper end is provided with location bearing 11.Secondary insulating frame 8 upper ends are provided with location bearing 11, and upper side is provided with insulating cord fixture 13 and lifting pulley 6, and inner side is provided with rail wheel 5, and lower end is provided with lifting pulley 6 and wireless stop 15.One-level insulating frame 8 lower ends are provided with lifting pulley 6 and rail wheel 5.
Pincerlike cleaning head 21 is provided with wireless camera 22 and guide gear 27 and turning joint 31 above, between turning joint 31, with brush axle 29, connect, on brush axle 29, synchronizing wheel 28 and hairbrush 24 and high pressure nozzle 25 are installed, between brush axle 29, use Timing Belt 23 transmissions, between high pressure nozzle 25, with high pressure connecting hose 26, connect, turning joint 31 is provided with angle device 30.
It is fixing that insulating cord 14 on lifter 4 is provided with insulating cord fixture 13 by the lifting pulley 6 on three class B insulation framves 12 and secondary insulating frame 8 upper sides.
Three class B insulation framves 12 are provided with power motor 17 below and are connected three grades of cubic insulating telescopic axles 9 with three grades of cubic insulating telescopic axle 9 lower ends and are connected with guide gear 27 above pincerlike cleaning head 21 by location bearing 11.
Operation principle: the power of power motor 17 passes to guide gear 27 on pincerlike cleaning head 21 with three grades of cubic insulating telescopic axles 9 and passes to brush axle 29 brush axles 29 by Timing Belt 23 again and hairbrush 24 is installed above rotates cleaning.
Clean principle: the water of jetting machine 3 inspiration fluid boxes 2 flows to high pressure nozzle 25 generation high pressures by high pressure connecting hose 26 and is ejected into insulator, plays cleaning action.
Lifting principle: lifter 17 tightens up insulating cord 14 and pulls secondary insulating frame 8 three class B insulation framves 12 to rise by lifting pulley 6, and during decline, lifter 17 reversings, allow gravity own play and fall down to fall effect.
Monitoring principle: the image that wireless camera 22 is collected passes sends it to display 20, according to image operating and remote controlling operation board 19 or manual manipulation dish 18 again, can do down policer operation in real time.Carry out cleaning not only time saving and energy savingly.Can also clearly see the situation that insulator is clean.
Above-described embodiment, is preferred embodiment of the present invention, is not used for limiting the scope of the present invention, and the equivalence of being done with content described in the claims in the present invention therefore all changes, within all should being included in the claims in the present invention scope.

Claims (5)

1. the multi-functional full-automatic electrification in high voltage clean robot of 500kV, it is comprised of mobile power buggy, three class B insulation cranes, pincerlike cleaning deskitte, wireless camera, display, lifter, fluid box, jetting machine, high pressure nozzle, straighforward operation dish, manual manipulation dish, remote control control cabinet.
2. it is characterized in that: the power of power motor 17 passes to guide gear 27 on pincerlike cleaning head 21 with three grades of cubic insulating telescopic axles 9 and by Timing Belt 23, passes to brush axle 29 brush axles 29 again and hairbrush 24 is installed above rotates cleaning.
3. it is characterized in that: the water of jetting machine 3 inspiration fluid boxes 2 flows to high pressure nozzle 25 generation high pressures by high pressure connecting hose 26 and is ejected into insulator, plays cleaning action.
4. it is characterized in that: lifter 17 tightens up insulating cord 14 and pulls secondary insulating frame 8 three class B insulation framves 12 to rise by lifting pulley 6, and during decline, lifter 17 reversings, allow gravity own play and fall down to fall effect.
5. it is characterized in that: the image that wireless camera 22 is collected passes sends it to display 20, according to image operating and remote controlling operation board 19 or manual manipulation dish 18 again, can do down policer operation in real time.This equipment carries out cleaning not only time saving and energy savingly.Can also clearly see the situation that insulator is clean.Operation is extremely easily simple, and a people can complete.Not contact electrification of personnel body, safer.Can clean and can clean, clean more thorough, to clean cleaning and once complete simultaneously, efficiency also improves greatly.
CN201210331057.0A 2012-08-29 2012-08-29 5000kV multifunctional full-automatic high-pressure electrified cleaning robot CN103658113A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201210331057.0A CN103658113A (en) 2012-08-29 2012-08-29 5000kV multifunctional full-automatic high-pressure electrified cleaning robot

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201210331057.0A CN103658113A (en) 2012-08-29 2012-08-29 5000kV multifunctional full-automatic high-pressure electrified cleaning robot

Publications (1)

Publication Number Publication Date
CN103658113A true CN103658113A (en) 2014-03-26

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Cited By (28)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103962320A (en) * 2014-05-15 2014-08-06 盐城工学院 Intelligent cleaning machine for electric locomotive power transmission lines
CN104289477A (en) * 2014-09-25 2015-01-21 国家电网公司 Cleaning machine suitable for isodiametric china bottles in transformer substation
CN104858167A (en) * 2015-04-28 2015-08-26 国家电网公司 Safety protection system and method for electrified water washing robot for substation
CN104998850A (en) * 2014-09-10 2015-10-28 山东鲁能智能技术有限公司 Electrification water washing robot system of transformer substation and method
CN105013732A (en) * 2014-09-10 2015-11-04 山东鲁能智能技术有限公司 Transformer substation live washing robot for low-air insulators and method
CN105214989A (en) * 2015-11-02 2016-01-06 山东建筑大学 Transformer station livewire work water flushing device people and hydraulic system control method thereof
CN105290025A (en) * 2015-10-29 2016-02-03 重庆勤俭节电科技有限公司 Live cleaning equipment for transformer substation
CN105290027A (en) * 2015-10-29 2016-02-03 重庆勤俭节电科技有限公司 Cleaning equipment for transformer substation
CN105290032A (en) * 2015-10-29 2016-02-03 重庆勤俭节电科技有限公司 Long-distance electrified cleaning equipment for transformer substation
CN105290026A (en) * 2015-10-29 2016-02-03 重庆勤俭节电科技有限公司 Long-distance transformer substation cleaning device
CN105290030A (en) * 2015-10-29 2016-02-03 重庆勤俭节电科技有限公司 Transformer substation cleaning equipment based on wireless monitoring
CN105290029A (en) * 2015-10-29 2016-02-03 重庆勤俭节电科技有限公司 Live cleaning equipment for transformer substation
CN105415384A (en) * 2015-12-30 2016-03-23 天津市安卓公共设施服务有限公司 Sweeping and patrolling integrated operation robot used for transformer substation
CN105435724A (en) * 2015-02-02 2016-03-30 贵阳铝镁设计研究院有限公司 Reactor inner wall attachment cleaning apparatus
CN105489325A (en) * 2015-12-18 2016-04-13 合保电气(芜湖)有限公司 Multifunctional insulator cleaning rod
CN105537175A (en) * 2015-12-18 2016-05-04 合保电气(芜湖)有限公司 High-altitude insulator clearing device
CN105583180A (en) * 2015-10-29 2016-05-18 重庆勤俭节电科技有限公司 Long-distance electrified cleaning equipment for transformer substation
CN105944994A (en) * 2016-07-05 2016-09-21 无锡宏纳科技有限公司 Double cotton swab optical fiber head cleaner with infrared positioning device
CN106129899A (en) * 2016-08-18 2016-11-16 国网湖南省电力公司带电作业中心 Ultra-high/extra-high voltage transmission line insulator live detects/cleans integrated robot
CN106269649A (en) * 2016-08-31 2017-01-04 李长娟 The cleaning device of the power components be applicable to electrical network and using method thereof
CN106269650A (en) * 2016-08-31 2017-01-04 李长娟 The flusher of power components and using method thereof in electrical network
CN106345725A (en) * 2016-08-31 2017-01-25 李长娟 Flushing device of electric part in power grid and using method thereof
CN106914438A (en) * 2017-05-09 2017-07-04 国网湖南省电力公司带电作业中心 A kind of cleaning device that can automatically clean insulator
CN107214136A (en) * 2017-07-28 2017-09-29 义乌市摩亚光电科技有限公司 A kind of novel cable device
CN107234087A (en) * 2017-07-28 2017-10-10 王杰 A kind of power cable device
CN108548136A (en) * 2018-04-16 2018-09-18 吴国良 A kind of cell intelligent lighting street lamp
FR3068274A1 (en) * 2017-06-30 2019-01-04 Spie Citynetworks ROBOT CLEANING MATS
CN110465515A (en) * 2019-08-09 2019-11-19 深圳供电局有限公司 Substation Insulator cleaning device

Cited By (30)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103962320B (en) * 2014-05-15 2016-09-07 盐城工学院 Electric locomotive power transmission line intelligent cleaning machine
CN103962320A (en) * 2014-05-15 2014-08-06 盐城工学院 Intelligent cleaning machine for electric locomotive power transmission lines
CN104998850B (en) * 2014-09-10 2017-02-15 山东鲁能智能技术有限公司 Electrification water washing robot system of transformer substation and method
CN104998850A (en) * 2014-09-10 2015-10-28 山东鲁能智能技术有限公司 Electrification water washing robot system of transformer substation and method
CN105013732A (en) * 2014-09-10 2015-11-04 山东鲁能智能技术有限公司 Transformer substation live washing robot for low-air insulators and method
CN104289477A (en) * 2014-09-25 2015-01-21 国家电网公司 Cleaning machine suitable for isodiametric china bottles in transformer substation
CN105435724A (en) * 2015-02-02 2016-03-30 贵阳铝镁设计研究院有限公司 Reactor inner wall attachment cleaning apparatus
CN104858167A (en) * 2015-04-28 2015-08-26 国家电网公司 Safety protection system and method for electrified water washing robot for substation
CN105290032A (en) * 2015-10-29 2016-02-03 重庆勤俭节电科技有限公司 Long-distance electrified cleaning equipment for transformer substation
CN105290026A (en) * 2015-10-29 2016-02-03 重庆勤俭节电科技有限公司 Long-distance transformer substation cleaning device
CN105290030A (en) * 2015-10-29 2016-02-03 重庆勤俭节电科技有限公司 Transformer substation cleaning equipment based on wireless monitoring
CN105290029A (en) * 2015-10-29 2016-02-03 重庆勤俭节电科技有限公司 Live cleaning equipment for transformer substation
CN105290027A (en) * 2015-10-29 2016-02-03 重庆勤俭节电科技有限公司 Cleaning equipment for transformer substation
CN105290025A (en) * 2015-10-29 2016-02-03 重庆勤俭节电科技有限公司 Live cleaning equipment for transformer substation
CN105583180A (en) * 2015-10-29 2016-05-18 重庆勤俭节电科技有限公司 Long-distance electrified cleaning equipment for transformer substation
CN105214989A (en) * 2015-11-02 2016-01-06 山东建筑大学 Transformer station livewire work water flushing device people and hydraulic system control method thereof
CN105489325A (en) * 2015-12-18 2016-04-13 合保电气(芜湖)有限公司 Multifunctional insulator cleaning rod
CN105537175A (en) * 2015-12-18 2016-05-04 合保电气(芜湖)有限公司 High-altitude insulator clearing device
CN105415384A (en) * 2015-12-30 2016-03-23 天津市安卓公共设施服务有限公司 Sweeping and patrolling integrated operation robot used for transformer substation
CN105944994A (en) * 2016-07-05 2016-09-21 无锡宏纳科技有限公司 Double cotton swab optical fiber head cleaner with infrared positioning device
CN106129899A (en) * 2016-08-18 2016-11-16 国网湖南省电力公司带电作业中心 Ultra-high/extra-high voltage transmission line insulator live detects/cleans integrated robot
CN106269649A (en) * 2016-08-31 2017-01-04 李长娟 The cleaning device of the power components be applicable to electrical network and using method thereof
CN106269650A (en) * 2016-08-31 2017-01-04 李长娟 The flusher of power components and using method thereof in electrical network
CN106345725A (en) * 2016-08-31 2017-01-25 李长娟 Flushing device of electric part in power grid and using method thereof
CN106914438A (en) * 2017-05-09 2017-07-04 国网湖南省电力公司带电作业中心 A kind of cleaning device that can automatically clean insulator
FR3068274A1 (en) * 2017-06-30 2019-01-04 Spie Citynetworks ROBOT CLEANING MATS
CN107214136A (en) * 2017-07-28 2017-09-29 义乌市摩亚光电科技有限公司 A kind of novel cable device
CN107234087A (en) * 2017-07-28 2017-10-10 王杰 A kind of power cable device
CN108548136A (en) * 2018-04-16 2018-09-18 吴国良 A kind of cell intelligent lighting street lamp
CN110465515A (en) * 2019-08-09 2019-11-19 深圳供电局有限公司 Substation Insulator cleaning device

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Application publication date: 20140326