CN105709691A - 一种磁性活性炭的制备方法 - Google Patents

一种磁性活性炭的制备方法 Download PDF

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CN105709691A
CN105709691A CN201610125895.0A CN201610125895A CN105709691A CN 105709691 A CN105709691 A CN 105709691A CN 201610125895 A CN201610125895 A CN 201610125895A CN 105709691 A CN105709691 A CN 105709691A
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宋宏芳
赵东辉
戴涛
周鹏伟
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Fujian Xfh New Energy Materials Co ltd
Shenzhen City Cheung Polytron Technologies Inc Fenghua
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Fujian Xfh Battery Material Co Ltd
SHENZHEN CITY XIANGFENGHUA TECHNOLOGY Co Ltd
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Abstract

本发明公开一种磁性活性炭的制备方法,包括有如下步骤:1)取竹屑、月桂酸、K2CO3、FeSO4·7H2O、H2O2和水按一定质量比1:0.1~0.5:10-50:10-50:10-50:100-500进行混合,超声0.5~2h后浸渍12-24h,烘干得到混合物A;2)微波加热:将混合物A移至压力为0.01~0.05mPa高压反应釜中,然后将反应釜放置在功率为200~1000w的微波炉中,加热60~200s,得到混合物B;3)过滤干燥:将混合物B在0.2um PTFE膜的过滤器中过滤,所得滤饼在温度为80~150℃下干燥20~200分钟,得到磁性活性炭。活性炭在活化的过程中,生成的Fe3O4微粒进入到活性炭结构的内部,既保证了达到磁性的要求,又克服了磁性粒子易脱落的缺点。

Description

一种磁性活性炭的制备方法
技术领域
本发明涉及活性炭领域技术,特别是提供一种磁性活性炭的制备方法。
背景技术
随着我国工业生产的迅速发展,向环境水体中排放的工业废水量不断增加。印染行业用水量大,产生的印染废水具有排放量大、水质复杂和处理难度高的特点,近年来受到广泛研究。亚甲基蓝,又称碱性湖蓝,属于比较常见的阳离子染料,可用于棉、麻、蚕丝织物、纸张的染色和竹、木的着色。亚甲基蓝染料废水色度大,有一定毒性作用,排入到自然水体中会给生态环境和人类健康带来严重危害。目前,印染废水处理的常见技术包括生物处理法,化学混凝法,化学氧化法和吸附法。其中,吸附法方法简单,如活性炭,处理成本低,但现有的吸附剂合成成本较高,难以再生,回收重复利用受限。
磁选法是一种已被广泛使用的选矿分离技术,具有分选效率高、成本低和环境污染小等优点。然而普通活性炭的磁性极其小,不能使用磁选法进行分选。因此,将普通活性炭赋磁,可以有效回收活性炭。但是,按现有磁性活性炭制备方法所得活性炭磁强度低、磁性能不稳定,不仅难以实现活性炭孔结构和吸附性能进行有效的调控,甚至还会引发活性炭的堵孔效应,大大降低活性炭的吸附能力。
发明内容
有鉴于此,本发明针对现有技术存在之缺失,本发明的目的在于提供一种比表面积高、吸附性能好、磁性稳定的磁性活性炭制备方法。
为实现上述目的,本发明采用如下之技术方案:一种磁性活性炭的制备方法,包括有如下步骤:
1)取竹屑、月桂酸、K2CO3、FeSO4·7H2O、H2O2和水按一定质量比1:0.1~0.5:10-50:10-50:10-50:100-500进行混合,超声0.5~2h后浸渍12-24h,烘干得到混合物A,;
2)微波加热:将混合物A移至压力为0.01~0.05mPa高压反应釜中,然后将反应釜放置在功率为200~1000w的微波炉中,加热60~200s,得到混合物B;
3)过滤干燥:将混合物B在0.2umPTFE膜的过滤器中过滤,所得滤饼在温度为80~150℃下干燥20~200分钟,得到磁性活性炭。
本发明与现有技术相比具有明显的优点和有益效果,具体为:本发明方法结合化学活化法与磁化剂法,以微波为加热源,同时实现磁性氧化物Fe3O4和活性炭的制备,整个反应过程在短时间内即可实现磁性活性炭的高效快速制备;活性炭在活化的过程中,生成的Fe3O4微粒进入到活性炭结构的内部,既保证了达到磁性的要求,又克服了磁性粒子易脱落的缺点。同时,Fe3O4微粒向周围活性炭表面向内部打洞前进,进行造孔,故制备的磁性活性炭不会产生堵孔现象,真空下,Fe3O4微粒活性大幅度提高,更有利于中孔的形成。所制备的磁性活性炭表现出很高比表面积、吸附性能好和易于回收等优点。
2、本发明方法使用微波加热高压釜,未涉及高温,能耗低,密闭环境下对环境污染低;本发明工艺简单,操作方便,生产设备少,从而进一步降低成本,便于推广应用,适于大规模生产。
具体实施方式
实施例1
一种磁性活性炭的制备方法,包括有如下步骤:
1)取竹屑、月桂酸、K2CO3、FeSO4·7H2O、H2O2和水按一定质量比1:0.1:10:10:10:100进行混合,超声0.5h后浸渍12h,烘干得到混合物A,;
2)微波加热:将混合物A移至压力为0.01mPa高压反应釜中,然后将反应釜放置在功率为1000w的微波炉中,加热60s,得到混合物B;
3)过滤干燥:将混合物B在0.2umPTFE膜的过滤器中过滤,所得滤饼在温度为80℃下干燥200分钟,得到磁性活性炭。
实施例2
一种磁性活性炭的制备方法,包括有如下步骤:
1)取竹屑、月桂酸、K2CO3、FeSO4·7H2O、H2O2和水按一定质量比1:0.5:50:50:50:500进行混合,超声2h后浸渍24h,烘干得到混合物A,;
2)微波加热:将混合物A移至压力为0.05mPa高压反应釜中,然后将反应釜放置在功率为200w的微波炉中,加热200s,得到混合物B;
3)过滤干燥:将混合物B在0.2umPTFE膜的过滤器中过滤,所得滤饼在温度为150℃下干燥20分钟,得到磁性活性炭。
实施例3
一种磁性活性炭的制备方法,包括有如下步骤:
1)取竹屑、月桂酸、K2CO3、FeSO4·7H2O、H2O2和水按一定质量比1:0.1:50:50:10:500进行混合,超声0.5h后浸渍12h,烘干得到混合物A,;
2)微波加热:将混合物A移至压力为0.02mPa高压反应釜中,然后将反应釜放置在功率为500w的微波炉中,加热100s,得到混合物B;
3)过滤干燥:将混合物B在0.2umPTFE膜的过滤器中过滤,所得滤饼在温度为100℃下干燥100分钟,得到磁性活性炭。
实施例4
一种磁性活性炭的制备方法,包括有如下步骤:
1)取竹屑、月桂酸、K2CO3、FeSO4·7H2O、H2O2和水按一定质量比1:0.3:30:40:15:200进行混合,超声1h后浸渍14h,烘干得到混合物A,;
2)微波加热:将混合物A移至压力为0.03mPa高压反应釜中,然后将反应釜放置在功率为500w的微波炉中,加热100s,得到混合物B;
3)过滤干燥:将混合物B在0.2umPTFE膜的过滤器中过滤,所得滤饼在温度为120℃下干燥80分钟,得到磁性活性炭。
实施例1~4所制得磁性活性炭的测试实验如下:
亚甲基蓝吸附值测试方法:称取经粉碎至71um干燥试样0.100g,置于100mL具磨口塞的锥形瓶中,用滴定管加入适量的亚甲基蓝试液,待试样全部湿润后,立即置于振荡机上振荡20min,环境温度为25℃左右,用直径12.4cm的中速定性过滤纸进行过滤。将滤液置于光径为1cm的比色皿中,用分光光度计在波长665nm下测定吸光度,与硫酸铜标准滤色液(称取4.000g结晶硫酸铜溶于1000mL水中)的吸光度相对照,所消耗的亚甲基蓝试验液的毫升数即为试样的亚甲基蓝吸附值。
比表面积和孔容测试方法:采用美国Micrometric公司的ASAP2020型全自动比表面积分析仪,在液氮温度(-196℃)下以高纯氮为吸附介质,在相对压力为10-6-1的范围内,测定高性能活性炭的N2吸附-脱附等温线,测量前所有的样品均在250℃下脱气12h。采用BET方程计算活性炭比表面积,孔容积由相对压力为0.99时的吸附总量决定。
对上述各个实施例制得之磁性活性炭的比表面积、孔容、亚甲基蓝吸附值、磁性能进行检测,得到的数据如下表1所示:
表1表示的实施例1~4的制备的活化石墨烯的比表面积和比容量。
从表1中可以看出,本发明制得磁性活性炭磁性达到磁选所需强度,具有高比表面积、高孔容、高吸附值,制备方法简单、经济,满足规模生产和绿色环保的双重要求。
以上所述,仅是本发明的较佳实施例而已,并非对本发明的技术范围作任何限制,故凡是依据本发明的技术实质对以上实施例所做的任何细微修改、等同变化和修饰,均仍属于本发明技术方案的范围内。

Claims (1)

1.一种磁性活性炭的制备方法,其特征在于:包括有如下步骤:
1)取竹屑、月桂酸、K2CO3、FeSO4·7H2O、H2O2和水按一定质量比1:0.1~0.5:10-50:10-50:10-50:100-500进行混合,超声0.5~2h后浸渍12-24h,烘干得到混合物A,;
2)微波加热:将混合物A移至压力为0.01~0.05mPa高压反应釜中,然后将反应釜放置在功率为200~1000w的微波炉中,加热60~200s,得到混合物B;
3)过滤干燥:将混合物B在0.2umPTFE膜的过滤器中过滤,所得滤饼在温度为80~150℃下干燥20~200分钟,得到磁性活性炭。
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CN110237815A (zh) * 2019-06-27 2019-09-17 西安建筑科技大学 一种吸附型渗透性反应墙复合材料及其制备方法和应用

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CN103585956A (zh) * 2013-11-25 2014-02-19 西南交通大学 一种磁性木质素基活性炭的制备方法
CN103736457A (zh) * 2013-12-19 2014-04-23 中南大学 一种磁性活性炭的制备方法及由该方法制备的磁性活性炭
CN103816868A (zh) * 2014-03-03 2014-05-28 石河子大学 一种中孔甜菜渣活性炭及其微波辅助制备方法

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Publication number Priority date Publication date Assignee Title
CN102225792A (zh) * 2011-04-27 2011-10-26 辽宁大学 一种磁性氧化物负载活性炭催化微波降解表面活性剂的方法
CN103585956A (zh) * 2013-11-25 2014-02-19 西南交通大学 一种磁性木质素基活性炭的制备方法
CN103736457A (zh) * 2013-12-19 2014-04-23 中南大学 一种磁性活性炭的制备方法及由该方法制备的磁性活性炭
CN103816868A (zh) * 2014-03-03 2014-05-28 石河子大学 一种中孔甜菜渣活性炭及其微波辅助制备方法

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110237815A (zh) * 2019-06-27 2019-09-17 西安建筑科技大学 一种吸附型渗透性反应墙复合材料及其制备方法和应用

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