CN105707302A - Small two-layer far infrared fragrance enhancing device - Google Patents

Small two-layer far infrared fragrance enhancing device Download PDF

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Publication number
CN105707302A
CN105707302A CN201610150005.1A CN201610150005A CN105707302A CN 105707302 A CN105707302 A CN 105707302A CN 201610150005 A CN201610150005 A CN 201610150005A CN 105707302 A CN105707302 A CN 105707302A
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CN
China
Prior art keywords
far infrared
titian
vibra shoot
control chamber
main box
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610150005.1A
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Chinese (zh)
Inventor
袁海波
邓余良
董春旺
李佳
滑金杰
陈根生
江用文
尹军峰
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Tea Research Institute Chinese Academy of Agricultural Sciences
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Tea Research Institute Chinese Academy of Agricultural Sciences
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Application filed by Tea Research Institute Chinese Academy of Agricultural Sciences filed Critical Tea Research Institute Chinese Academy of Agricultural Sciences
Priority to CN201610150005.1A priority Critical patent/CN105707302A/en
Publication of CN105707302A publication Critical patent/CN105707302A/en
Pending legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23FCOFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
    • A23F3/00Tea; Tea substitutes; Preparations thereof
    • A23F3/06Treating tea before extraction; Preparations produced thereby

Abstract

The invention provides a small two-layer far infrared fragrance enhancing device which is mainly composed of a feeding system, a far infrared heating system, a humidifying system, an air control system, a conveying system and a control system and comprises a feed inlet, a main box body, a discharge positioner, an upper-layer vibration groove, a torsion spring, a supporting steel strip, a lower-layer vibration groove, a humidifying and atomizing pipeline, an ultrasonic wave atomizer, a control box, far infrared heating plates, a transmission mechanism, an axial fan, a cam device, a motor, a discharge outlet, temperature and humidity probes, a far infrared plate support and a water mist conveying pipeline. The structural limitation of one-layer operation of a traditional fragrance enhancing device is broken through, the inherent thought that only environment temperature of parameter conditions is adjusted is broken through, and the fragrance enhancing way design of the two-layer structure is adopted, so that the fragrance enhancing operation environment is always in the comprehensive conditions such as the specific temperature and humidity and the specific air flow speed, the product with the enhanced fragrance is strong in fragrance and good in fragrance durability, it is ensured that the tea sample with the enhanced fragrance is moist and fresh in appearance, the whole sensory quality is obviously improved, and the comprehensive quality is good.

Description

A kind of small size double-layer far infrared Titian device
Technical field
The invention belongs to food processing technology field, relate to Tea Processing technical equipment, particularly relate to a kind of small size double-layer far infrared Titian device.
Background technology
Along with the maturation of socioeconomic development and people's consumption concept, the endoplasm local flavor such as the fragrance of tea products, flavour becomes the focus and emphasis that business and consumer pays close attention to.In tradition manufacturing procedure, the importance of Titian post-treatment procedures highlights day by day, is increasingly becoming one of critical process of tea grower and manufacturing enterprise's work flow.Tradition Titian operation mainly includes drying, fried dry etc. for Titian mode, and heating measures then includes electrical heating, gas heating, diesel heating etc..
Produce the upper perfuming machine for tea used at present and mainly have several classes such as box fragrance extracting machine, drum-type fragrance extracting machine, tunnel type fragrance extracting machine.Wherein, drum-type fragrance extracting machine is mainly by treating that Titian sample and fragrance extracting machine barrel rub at a certain temperature, promote internal substance to be converted into fragrance component and complete Titian operation, box fragrance extracting machine, tunnel type fragrance extracting machine are then the aroma increasing equipment that two classes are relatively novel, use also relatively broad on producing, it is mainly by far ir ray as treating that Titian sample heats, so that Folium Camelliae sinensis is heated and promotes that the conversion of fragrance component is formed.Existing data and practice have shown that, above-mentioned several tradition Titian operating type (equipment) all only accounts for the temperature conditions of Titian environment, such as Titian temperature, Folium Camelliae sinensis Ye Wen etc., without the damp condition and the air mobility status (the air quantity parameter in drying operation) that consider environment, though the use making these several Titian devices can promote the lifting of Folium Camelliae sinensis inherence flavouring essence quality, but the persistency of fragrance is not good;And along with the prolongation (promote fragrance lasting) of Titian time, the deterioration of tea color is gradually increased.Industry need badly one can effective Titian, and do not affect appearance, fragrance persistence also preferably Titian device.
Summary of the invention
It is an object of the invention to provide a kind of small size double-layer far infrared fragrance extracting machine, this device is mainly by the innovation in the environmental condition of the optimization in aroma increasing equipment structural design and Titian micro-territory, make the small volume of aroma increasing equipment, tea fragrant upward adverse flow of QI after Titian and persistently, appearance color is moistened, selling lover, integrated quality is preferably.
Small size double-layer far infrared Titian device of the present invention is made up of feed system, far infrared heating system, humidification system, control wind system, induction system and control system, specifically includes charging aperture, main box, blanking location, upper strata vibra shoot, torsion spring, support steel bar, lower floor's vibra shoot, damping atomization conduit, soniclizer, control chamber, Far infrared heating plate, drive mechanism, aerofoil fan, cam gear, motor, discharging opening, humiture probe, the support of far infrared plate, water smoke transfer canal.
Feed system mainly includes charging aperture, main box and blanking location, and charging aperture is directly anchored on main box, and blanking location is the extension of charging aperture, is mainly used in controlling charging tea sample and directly drops in the vibra shoot of upper strata.
Induction system mainly includes upper strata vibra shoot, torsion spring, support steel bar, lower floor's vibra shoot, drive mechanism, cam gear, motor, control chamber, upper strata vibra shoot and lower floor's vibra shoot are connected on support steel bar each through torsion spring, support steel bar and be directly welded on main box, as the support of whole induction system;Cam gear is connected directly between on upper strata vibra shoot and lower floor's vibra shoot, and is connected with motor by drive mechanism, and motor is arranged on bottom main box, and control chamber is arranged on main box top;Being controlled the motion frequency of motor during motion by control chamber, driven drive mechanism by motor subsequently, drive mechanism drives cam gear, and then drives upper strata vibra shoot and lower floor's vibra shoot to shake motion do throwing so that can travel forward at goods.
Far infrared heating system mainly includes control chamber, Far infrared heating plate, humiture probe and far infrared plate and supports, Far infrared heating plate is provided with upper and lower 2, and it is supported and fixed on main box by far infrared, humiture probe is separately positioned on upper strata vibra shoot and lower floor's vibra shoot, far infrared supports and is mainly made up of hollow steel pipe, electrical wiring can be placed in inside, and the startup of Far infrared heating plate and temperature control are mainly by control chamber and humiture probe co-controlling.
Humidification system mainly includes damping atomization conduit, soniclizer, control chamber, humiture probe, water smoke transfer canal, soniclizer is arranged on bottom main box, damping atomization conduit is arranged on the left of main box, and be connected with soniclizer by water smoke transfer canal, upper strata vibra shoot and lower floor's vibra shoot are respectively provided with humiture probe.The startup of soniclizer is by control chamber and humiture probe co-controlling, after soniclizer starts, water smoke is transferred in damping atomization conduit by water smoke transfer canal, owing to there being close and numerous aperture on damping atomization conduit, water smoke humidifies out namely can to afterwards in aperture Titian environment.
Control wind system mainly includes control chamber, aerofoil fan, and aerofoil fan is arranged on the right side of main box.The startup of aerofoil fan and corresponding running frequency is determined by control chamber, on the one hand can so that humidification water mist spreads between vibra shoot and Far infrared heating plate preferably by control wind system, ensure that in far infrared Titian process, environment has certain humidity, on the other hand, after air flowing during by Titian makes Titian, tea aroma is lasting, and color is moistened.
Control system mainly includes control chamber and humiture probe, control chamber can control the startup of aerofoil fan and corresponding running frequency, the startup of soniclizer can be controlled, the startup of Far infrared heating plate can be controlled, humiture probe predominantly detects ambient temperature and the damp condition in Titian region, and then feeds back to control chamber.
During Titian operation, first start control chamber, and set the initiation culture of Titian temperature, damp condition and aerofoil fan, later on soniclizer, Far infrared heating plate by control chamber.After the temperature and humidity conditions of Titian reaches setup parameter, namely can sample introduction Titian;Treat that Titian sample drops to the vibra shoot of upper strata from charging aperture by charging location, upper strata vibra shoot makes to treat that Titian sample travels forward due to the throwing of cam gear motion of shaking, after going to the upper strata vibra shoot end, directly drop to lower floor's vibra shoot, lower floor's vibra shoot promotes to treat that Titian sample travels forward equally under motion is shaken in the throwing of cam gear, go out from discharging opening after Titian, complete Titian process.
Usefulness of the present invention is: break through the structural limitation of tradition Titian device monolayer operation, and the intrinsic thinking of Parameter Conditions only Regulate Environment temperature, double-deck Titian approach is adopted to design, make Titian working environment be under the integrated conditions such as specific humiture and air flow rate all the time simultaneously, give off a strong fragrance so that the product after Titian on the one hand and persistency is good, guaranteeing that the exterior quality of Titian tea sample is moist, fresh and alive on the other hand, the overall more traditional Titian operation of organoleptic quality is obviously improved.
Accompanying drawing explanation
Fig. 1 is apparatus of the present invention structural representations.
Detailed description of the invention
The present invention is further described in conjunction with the accompanying drawings and embodiments.
Embodiment 1
With reference to Fig. 1, a kind of small size double-layer far infrared fragrance extracting machine, it is made up of feed system, far infrared heating system, humidification system, control wind system, induction system and control system, specifically includes charging aperture 1, main box 2, blanking location 3, upper strata vibra shoot 4, torsion spring 5, support steel bar 6, lower floor's vibra shoot 7, damping atomization conduit 8, soniclizer 9, control chamber 10, Far infrared heating plate 11, drive mechanism 12, aerofoil fan 13, cam gear 14, motor 15, discharging opening 16, humiture probe 17, far infrared plate support 18, water smoke transfer canal 19.
Feed system mainly includes charging aperture 1, main box 2 and blanking location 3 etc., and charging aperture 1 is directly anchored on main box 2, and blanking location 3 is the extension of charging aperture 1, is mainly used in controlling charging tea sample and directly drops in upper strata vibra shoot 4.
Induction system mainly includes upper strata vibra shoot 4, torsion spring 5, supports steel bar 6, lower floor's vibra shoot 7, drive mechanism 12, cam gear 14, motor 15, control chamber 10 etc..Upper strata vibra shoot 4 and lower floor's vibra shoot 7 are connected on support steel bar 6 each through torsion spring 5, support steel bar 6 and are directly welded on main box 2, as the support of whole induction system;Cam gear 14 is connected directly between on upper strata vibra shoot 4 and lower floor's vibra shoot 7, and is connected with motor 15 by drive mechanism 12, and motor 15 is arranged on bottom main box 2, and control chamber 10 is arranged on main box 2 top;Controlled the motion frequency of motor 15 during motion by control chamber 10, driven drive mechanism 12, drive mechanism 12 to drive cam gear 14 by motor 15 subsequently, and then drive upper strata vibra shoot 4 and lower floor's vibra shoot 7 to shake motion do throwing so that can travel forward at goods.
Far infrared heating system mainly includes control chamber 10, Far infrared heating plate 11, humiture probe 17 and far infrared plate support 18 etc..Far infrared heating plate 11 is provided with upper and lower 2, and it is separately fixed on main box 2 by far infrared support 18, humiture probe 17 is separately positioned on upper strata vibra shoot 4 and lower floor's vibra shoot 7, far infrared supports 18 and is mainly made up of hollow steel pipe, electrical wiring can be placed in inside, and the startup of Far infrared heating plate 11 and temperature control are mainly popped one's head in 17 co-controllings by control chamber 10 and humiture.
Humidification system mainly includes damping atomization conduit 8, soniclizer 9, control chamber 10, humiture probe 17, water smoke transfer canal 19 etc., soniclizer 9 is arranged on bottom main box 2, damping atomization conduit 8 is arranged on the left of main box 2, and be connected with soniclizer 9 by water smoke transfer canal 19, upper strata vibra shoot 4 and lower floor's vibra shoot 7 are respectively provided with humiture probe 17.The startup of soniclizer 9 is popped one's head in 17 co-controllings by control chamber 10 and humiture, after soniclizer 9 starts, water smoke is transferred in damping atomization conduit 8 by water smoke transfer canal 19, owing to there being close and numerous aperture on damping atomization conduit 8, water smoke humidifies out namely can to afterwards in aperture Titian environment.
Control wind system includes control chamber 10, aerofoil fan 13 etc., and aerofoil fan 13 is arranged on the right side of main box 2.The startup of aerofoil fan 13 and corresponding running frequency is determined by control chamber 10, on the one hand can so that humidification water mist spreads between vibra shoot 4 and Far infrared heating plate 11 preferably by control wind system, ensure that in far infrared Titian process, environment has certain humidity, on the other hand, after air flowing during by Titian makes Titian, tea aroma is lasting, and color is moistened.
Control system includes control chamber 10 and humiture probe 17, control chamber 10 can control the startup of aerofoil fan 13 and corresponding running frequency, the startup of soniclizer 9 can be controlled, the startup of Far infrared heating plate 11 can be controlled, humiture probe 17 predominantly detects ambient temperature and the damp condition in Titian region, and then feeds back to control chamber 10.
Embodiment 2
During Titian operation, first startup control chamber 10, and the initiation culture of Titian temperature, damp condition and aerofoil fan, later on soniclizer 9, Far infrared heating plate 11 is set by control chamber 10.After the temperature and humidity conditions of Titian reaches setup parameter, namely can sample introduction Titian;Treat that Titian sample drops to upper strata vibra shoot 4 from charging aperture 1 by charging location 3, upper strata vibra shoot 4 makes to treat that Titian sample travels forward due to the throwing of cam gear 14 motion of shaking, after going to upper strata vibra shoot 4 end, directly drop to lower floor's vibra shoot 7, the same throwing at cam gear 14 of lower floor's vibra shoot 7 is shaken under moving and is promoted to treat that Titian sample travels forward, go out from discharging opening 16 after Titian, complete Titian process.
The method for increasing aroma of embodiment 3 one kinds artificial micro-territory regulation and control
The Titian raw material for the treatment of selected is: one-level Xihu Longjing Tea 2500g.
(1) one-level Xihu Longjing Tea is put in refrigerator-freezer, place 12 hours under-4 DEG C of conditions;Take out subsequently, be positioned in growth cabinet (the PRX-450D type intelligence growth cabinet that Prandtl instrument Fenghua, Ningbo branch company produces, temperature sets 25 DEG C, and ambient humidity sets 85%), allow its natural moisture absorption rehydration 2-3 hour;
(2) adopting far infrared Titian device (referring to Fig. 1) of the present invention to carry out Titian operation (with reference to embodiment 2 step), set the control temperature of fragrance extracting machine as 100 DEG C, ambient humidity is RH60%;Concurrently setting air flow rate is 0.5m/s;
(3) after Titian parameter reaches setting value, take out dragon well green tea and carry out Titian operation, after 5min, Folium Camelliae sinensis is all taken out, be cooled to after room temperature row second time Titian more in its natural state, between moisture content 5-6%;
(4) dragon well green tea from the West Lake is cooled down after completing by Titian operation in its natural state, when being cooled to high 5 DEG C of relatively room temperature, puts in double-layer aluminum-foil bag and stores.
The method for increasing aroma of embodiment 4 one kinds artificial micro-territory regulation and control
The Titian raw material for the treatment of selected is: one-level zigzag Fructus Mume 3000g.
(1) one-level zigzag Fructus Mume is put in refrigerator-freezer, place 12 hours under-4 DEG C of conditions;Take out subsequently, be positioned in growth cabinet (the PRX-450D type intelligence growth cabinet that Prandtl instrument Fenghua, Ningbo branch company produces, temperature sets 25 DEG C, and ambient humidity sets 80%), allow its natural moisture absorption rehydration 3-4 hour.
(2) adopting far infrared Titian device (referring to Fig. 1) of the present invention to carry out Titian operation (with reference to embodiment 2 step), set the control temperature of fragrance extracting machine as 100 DEG C, ambient humidity is RH65%;Concurrently setting air flow rate is 0.4m/s.
(3) after Titian parameter reaches setting value, take out zigzag Fructus Mume and carry out Titian operation, after 5min, Folium Camelliae sinensis is all taken out, be cooled to after room temperature row second time Titian more in its natural state, between moisture content 5-6%.
(4) zigzag Fructus Mume tea is cooled down after completing by Titian operation in its natural state, when being cooled to high 5 DEG C of relatively room temperature, puts in double-layer aluminum-foil bag and stores.
Embodiment 5
With tradition Titian sample (for finished product tea product, adopt Yixing make innovations microwave equipment company limited produce DXCHW 05 type perfuming machine for tea carry out Titian operation, Titian temperature is set as 100 DEG C, the always 5min of being set as consuming time) and non-Titian sample (refer to not past Titian process finished product tea product) for comparison, sensory review's result for the tea sample of different Titians process can be seen that, after Titian processes, comparing non-Titian sample, the flavouring essence quality of two class Folium Camelliae sinensis all has and to a certain degree promotes;After aroma increasing equipment processes, the more non-Titian sample of tea sample flavouring essence quality all promotes to some extent, and its score improves 23 points;During Titian processes, new method processes the flavour of sample, the more traditional Titian of color and luster has clear improvement, and odor prolongation strengthens;Especially in exterior quality, avoid the defect that the color and luster that the tradition dry tea surface dehydration that is easily caused of Titian comparatively fast causes does not work.
The different Titian of table 1 processes sample sensory review's result

Claims (6)

1. a small size double-layer far infrared Titian device, it is characterized in that: described Titian device is by feed system, induction system, far infrared heating system, humidification system, control wind system and control system are constituted, specifically there is charging aperture (1), main box (2), blanking location (3), upper strata vibra shoot (4), torsion spring (5), support steel bar (6), lower floor's vibra shoot (7), damping atomization conduit (8), soniclizer (9), control chamber (10), Far infrared heating plate (11), drive mechanism (12), aerofoil fan (13), cam gear (14), motor (15), discharging opening (16), humiture probe (17), far infrared plate supports (18), water smoke transfer canal (19);Feed system is positioned (3) by charging aperture (1), main box (2) and blanking and constitutes, charging aperture (1) is directly anchored on main box (2), and blanking location (3) is the extension of charging aperture (1);Induction system is by upper strata vibra shoot (4), torsion spring (5), support steel bar (6), lower floor's vibra shoot (7), drive mechanism (12), cam gear (14), motor (15), control chamber (10) is constituted, upper strata vibra shoot (4) and lower floor's vibra shoot (7) are connected in support steel bar (6) each through torsion spring (5), support steel bar (6) and be directly welded on main box (2), cam gear (14) is connected directly between on upper strata vibra shoot (4) and lower floor's vibra shoot (7), and be connected with motor (15) by drive mechanism (12), motor (15) is arranged on main box (2) bottom, control chamber (10) is arranged on main box (2) top;Far infrared heating system is supported (18) by control chamber (10), Far infrared heating plate (11), humiture probe (17) and far infrared plate and constitutes, Far infrared heating plate (11) is provided with 2, and it being separately fixed on main box (2) by far infrared support (18), humiture probe (17) is separately positioned on upper strata vibra shoot (4) and lower floor's vibra shoot (7);Humidification system is made up of damping atomization conduit (8), soniclizer (9), control chamber (10), humiture probe (17), water smoke transfer canal (19), soniclizer (9) is arranged on main box (2) bottom, damping atomization conduit (8) is arranged on main box (2) left side, and be connected with soniclizer (9) by water smoke transfer canal (19), soniclizer (9) is arranged on main box (2) bottom;Control wind system is made up of control chamber (10), aerofoil fan (13), and aerofoil fan (13) is arranged on main box (2) right side;Control system is made up of control chamber (10) and humiture probe (17).
2. a kind of small size double-layer far infrared Titian device according to claim 1, it is characterized in that: during induction system motion, controlled the motion frequency of motor (15) by control chamber (10), drive mechanism (12) is driven subsequently by motor (15), drive mechanism (12) drives cam gear (14), and then drive upper strata vibra shoot (4) and lower floor's vibra shoot (7) to shake motion do throwing so that can travel forward at goods.
3. a kind of small size double-layer far infrared Titian device according to claim 1, it is characterised in that: the startup of Far infrared heating plate (11) and temperature control are by control chamber (10) and humiture probe (17) co-controlling.
4. a kind of small size double-layer far infrared Titian device according to claim 1, it is characterised in that: far infrared supports (18) and is made up of hollow steel pipe, and electrical wiring can be placed in inside.
5. a kind of small size double-layer far infrared Titian device according to claim 1, it is characterized in that: the startup of soniclizer (9) is by control chamber (10) and humiture probe (17) co-controlling, after soniclizer (9) starts, water smoke is transferred in damping atomization conduit (8) by water smoke transfer canal (19), and the aperture that water smoke is provided with by damping atomization conduit (8) out humidifies to Titian environment.
6. a kind of small size double-layer far infrared Titian device according to claim 1, it is characterized in that: control chamber (10) controls startup and the running frequency of aerofoil fan (13), control the startup of soniclizer (9), control the startup of Far infrared heating plate (11), the ambient temperature in humiture probe (17) detection Titian region and damp condition, and then feed back to control chamber (10).
CN201610150005.1A 2016-03-16 2016-03-16 Small two-layer far infrared fragrance enhancing device Pending CN105707302A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110771703A (en) * 2019-10-22 2020-02-11 中国农业科学院茶叶研究所 Novel multi-factor regulation fermentation system and control method thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101301013A (en) * 2008-06-26 2008-11-12 四川中测量仪有限公司 Perfuming machine for tea
JP2009072172A (en) * 2007-09-19 2009-04-09 Taisei:Kk Roasting apparatus and roasting method
CN102599274A (en) * 2012-02-29 2012-07-25 中国农业科学院茶叶研究所 Microenvironment humidity control method for tea scenting operation
CN203105497U (en) * 2013-01-14 2013-08-07 刘文新 Far infrared fragrance enhancing equipment
CN203181926U (en) * 2013-05-02 2013-09-11 马边金星茶业开发有限责任公司 Far infrared tea drying and fragrance enhancing machine
CN204949366U (en) * 2015-08-07 2016-01-13 雷元胜 Tea leaf fragrance enhancement machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009072172A (en) * 2007-09-19 2009-04-09 Taisei:Kk Roasting apparatus and roasting method
CN101301013A (en) * 2008-06-26 2008-11-12 四川中测量仪有限公司 Perfuming machine for tea
CN102599274A (en) * 2012-02-29 2012-07-25 中国农业科学院茶叶研究所 Microenvironment humidity control method for tea scenting operation
CN203105497U (en) * 2013-01-14 2013-08-07 刘文新 Far infrared fragrance enhancing equipment
CN203181926U (en) * 2013-05-02 2013-09-11 马边金星茶业开发有限责任公司 Far infrared tea drying and fragrance enhancing machine
CN204949366U (en) * 2015-08-07 2016-01-13 雷元胜 Tea leaf fragrance enhancement machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110771703A (en) * 2019-10-22 2020-02-11 中国农业科学院茶叶研究所 Novel multi-factor regulation fermentation system and control method thereof

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Application publication date: 20160629