CN207220046U - A kind of reciprocating vibration machine - Google Patents
A kind of reciprocating vibration machine Download PDFInfo
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- CN207220046U CN207220046U CN201720688812.9U CN201720688812U CN207220046U CN 207220046 U CN207220046 U CN 207220046U CN 201720688812 U CN201720688812 U CN 201720688812U CN 207220046 U CN207220046 U CN 207220046U
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- roller
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- heater
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- air hose
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Abstract
The utility model discloses a kind of reciprocating vibration machine, including roller, air hose, wind turbine, heater, temperature sensor and controller, the roller rotary sleeve is arranged on the air hose, and the entrance of the air hose is connected with the air outlet of wind turbine, and is uniformly provided with through hole on the air hose of drums inside；The heater is installed on the air outlet of the wind turbine and the air into Gas inlet tube is heated；The temperature sensor is arranged in the roller, and the temperature sensor, wind turbine and heater are electrically connected with the controller；It is provided with material mouth on the roller, and roller is equipped with and can open or the cover board of lid material mouth；The inner wall of the roller is equipped with the raised line raised to central axial direction, the central axis out of plumb of the raised line and roller.The utility model has automation leaf rotation, leaf rotation high uniformity and the high beneficial effect of tea leaf quality.
Description
Technical field
A kind of vibration machine is the utility model is related to, refers in particular to a kind of reciprocating vibration machine.
Background technology
Rock tea is one kind of blue or green tea or oolong tea, belongs to semi-fermented tea, main product is in Fujian China Wuyi camellia area, Wuyi
Mountain rock tea is one of Chinese well-known tea.Traditional rock tea process shares ten three process, complicated, need to expend substantial amounts of
Man power and material.With gradually forming for Chinese tea production line, rock tea preparation method is progressively reduced to：Wither, make conventional green grass or young crops, fried green,
Knead, six procedures such as primary drying for baking, final firing.Process after make conventional green grass or young crops are withered as linking is rock tea quality responses and fixed key
Process.Blue or green taste or ferment taste are carried in the bad sample tea that will cause to process of make conventional green grass or young crops, greatly reduces the quality of tealeaves.By hand
Make conventional green grass or young crops i.e. withering leaf is spread on water sieve, 5~7min of leaf rotation at a temperature of 20~26 DEG C, stand 1~2h, repeatedly leaf rotation and
Stand program 5~7 times.Patent No. CN 104920668A disclose a kind of processing method of rock tea and its make conventional green grass or young crops process uses
Green making machine, wherein describing rock tea from manually picking, wither, make conventional green grass or young crops, finish, knead, just do, clean to the processing side of baking
Method, and the structure and leaf rotation technique of rotating cylinder green making machine are disclosed, although the patent can preferably solve temperature mistake during leaf rotation
It is high or it is too low cause the non-uniform temperature of leaf rotation, but its make conventional green grass or young crops technique only accounts for humiture and uniformity, the finished product of processing
Tea cannot reach the effect of traditional-handwork leaf rotation completely, reduce the quality of tealeaves.In addition, existing vibration machine is typically employed in rolling
Cylinder is outer to open up ventilation hole and by being arranged air-supply arrangement outside roller, its air-supply arrangement is complicated and bulky.And
During work, since ventilation hole follows roller to be constantly in rotating working status, air-supply arrangement is caused to be difficult to stably toward ventilation
Air-flow is injected in hole, causes unstable situation of blowing.
Utility model content
The purpose of this utility model is that in view of the above-mentioned problems, provide a kind of automation leaf rotation, leaf rotation high uniformity and tea
The high reciprocating vibration machine of leaf quality.
The purpose of this utility model can be reached using following technical scheme：
A kind of reciprocating vibration machine and its leaf rotation method, including roller, air hose, wind turbine, heater, temperature sensor and control
Device processed, the roller rotary sleeve are arranged on the air hose, and the entrance of the air hose is connected with the air outlet of wind turbine, and is located at roller
Through hole is uniformly provided with internal air hose；The heater is installed on the air outlet of the wind turbine and to the air into Gas inlet tube
Heated；The temperature sensor is arranged in the roller, and the temperature sensor, wind turbine and heater and the control
Device is electrically connected；It is provided with material mouth on the roller, and roller is equipped with and can open or the cover board of lid material mouth；The inner wall of the roller
It is equipped with the raised line raised to central axial direction, the central axis out of plumb of the raised line and roller.
As a preferred solution, the raised line is set to multiple, and central axial direction of multiple raised lines along roller
Spiral intermittent type distribution is set.
Further, the both ends of the roller are installed with drive, and the drive is connected by driving wheel and motor
Connect, the motor is electrically connected with the controller.
As a preferred solution, the heater is charcoal stove, the controller be connected with the air door of charcoal stove and
Control the aperture of air door.
Implement the utility model, have the advantages that：
1st, the roller of the utility model by axis of air hose by doing fixed-axis rotation, during roller is rotating, roller band
It is dynamic that tealeaves is upper and lower stirs so that and tealeaves is constantly in contact with inner wall of rotary drum and air hose, and while tealeaves is stirred,
Realize the purpose that parch is carried out to tealeaves, and controller is detected the temperature in roller by temperature sensor, then
Output control information controls the working status of heater to heater, whole process automated control, easy to use, greatly
Labor intensity is reduced, is improved work efficiency.
2nd, the utility model is due to the central axis out of plumb of the raised line on inner wall of rotary drum and roller, i.e., raised line is tilted and set
Put, during roller is rotating, tealeaves can preferably be overturn under the barrier effect of raised line and improve tea green-shaking
Uniformity.And under the limitation of raised line and guiding role, tealeaves constantly by the raised line on cylindrical wall drive and along before roller,
After moved so that tealeaves is carried out at the same time front and rear in roller and stirs up and down, drastically increases the uniformity of leaf rotation,
Improve the flavor and quality of tealeaves.
Brief description of the drawings
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, drawings in the following description are only
It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor
Under, other attached drawings can also be obtained according to these attached drawings.
Fig. 1 is the structure diagram of the reciprocating vibration machine of the utility model；
Fig. 2 is the dimensional structure diagram of the reciprocating vibration machine of the utility model.
Embodiment
The following is a combination of the drawings in the embodiments of the present utility model, and the technical scheme in the embodiment of the utility model is carried out
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are without creative efforts
All other embodiments obtained, shall fall within the protection scope of the present invention.
Embodiment
Referring to Figures 1 and 2, the present embodiment is related to vibration machine, including roller 1, air hose 2, wind turbine 3, heater 4, temperature pass
Sensor and controller, 1 rotary sleeve of roller are arranged on the air hose 2, and the entrance of the air hose 2 connects with the air outlet of wind turbine 3
It is logical, and uniformly it is provided with through hole on the air hose 2 inside roller 1；The heater 4 is installed on the air outlet of the wind turbine 3
And to being heated into the air of Gas inlet tube 2；The temperature sensor is arranged in the roller 1, and the temperature sensor, wind
Machine 3 and heater 4 are electrically connected with the controller；It is provided with material mouth 11 on the roller 1, and roller 1 is equipped with and can open or cover
The cover board 12 of body material mouth 11；The inner wall of the roller 1 is equipped with the raised line 13 raised to central axial direction, the raised line 13 with
The central axis out of plumb of roller 1.
Roller 1 for axis with air hose 2 by doing fixed-axis rotation, and during roller 1 is rotating, roller 1 drives tealeaves upper and lower
Stirring so that tealeaves is constantly in contact with 1 inner wall of roller and air hose 2, and while tealeaves is stirred, realize to tealeaves
The purpose of parch is carried out, and controller is detected the temperature in roller 1 by temperature sensor, and then output control is believed
Cease heater 4 and control the working status of heater 4, whole process automated control is easy to use, significantly reduces labor
Fatigue resistance, improves work efficiency.
Due to the central axis out of plumb of the raised line 13 on 1 inner wall of roller and roller 1, i.e. raised line 13 is obliquely installed, is rolling
During cylinder 1 is rotating, tealeaves can preferably be overturn under the barrier effect of raised line 13 and improve the uniform of tealeaves megger
Property.And under the limitation of raised line 13 and guiding role, tealeaves is constantly driven and along roller 1 by the raised line 13 on cylindrical wall
It is forward and backward to be moved so that tealeaves is carried out at the same time front and rear in roller 1 and stirs up and down, drastically increases the equal of leaf rotation
Even property, improves the flavor and quality of tealeaves.
The raised line is set to multiple, and the spiral intermittent type distribution of central axial direction of multiple raised lines along roller is set.
Tealeaves carries out the fortune of tortuous detour along helical duct under the limitation and guiding role for the raised line 13 that helically intermittent type is distributed
It is dynamic, so as to drastically increase the efficiency for the speed that tealeaves is stirred.And tealeaves is when moving to the incision position being threaded through,
It is subject to the inhibition of fracture, tealeaves can preferably be overturn and improve the uniformity of tealeaves megger.
At work, air hose be fixed do not rotate and so that the through hole on air hose is constantly in stationary state, while roller
In rotating state；The structure is directly blown from the air hose at centre of the drum's axis into roller, is only needed simply past
Air quantity is passed through in air hose, then air quantity energy ground stably brushes tealeaves by the through hole on air hose, solves existing rolling
Cylinder is outer open up ventilation hole and caused by being arranged air-supply arrangement outside roller complicated whole supply air system, bulky and
Blow the problem of unstable, have the characteristics that simple in structure, easy to use and air-supply is stablized.
The both ends of the roller 1 are installed with drive 5,5 external connection power of drive and driving drum 1 rotates.
Drive 5 can be driven by external driving wheel and motor, and motor is electrically connected with the controller；Controller goes out control information and arrives
The velocity of rotation of motor control motor and steering, so as to control velocity of rotation and the steering of roller 1.
In order to preferably keep the flavor of tealeaves and quality, the heater 4 is charcoal stove, the controller and charcoal stove
Air door connection and control the aperture of air door.The control of fire device of charcoal stove can be controlled by increasing or decreasing the aperture of air door
The intensity of a fire of charcoal stove, so as to control the temperature of the hot wind in air hose 2.When temperature sensor detects that the temperature in roller 1 is less than
At 30 DEG C, the aperture of controller increase air door, so as to increase the intensity of a fire, improves the temperature in roller 1 to increase intake；Work as temperature
During higher than 35 DEG C, controller reduces the aperture of air door to reduce intake, so as to reduce the intensity of a fire, reduces the temperature in roller 1；Make
Obtain tealeaves to be maintained at during leaf rotation in appropriate temperature, preferably to keep the flavor of tealeaves and quality.
The present embodiment additionally provides a kind of reciprocating leaf rotation method, as shown in Fig. 2, comprising the following steps：
1) controller control roller 1 is rotated forward with speed V1, and roller 1 rotates forward the first rotation time of setting,
Then stop the first dwell time to setting, restart roller 1 and reversely rotate the first rotation time to setting；Roller 1 with
Speed D1Rotate forward, roller 1 rotates forward the second rotation time of setting, then stops to during the second stopping of setting
Between, restart roller 1 and reversely rotate the second rotation time to setting；
2) roller 1 is with speed V2Rotate forward, roller 1 rotates forward the first rotation time of setting, then stops arriving
First dwell time of setting, restarts roller 1 and reversely rotates the first rotation time to setting；Roller 1 is with speed D2It is positive
Rotation, roller 1 rotate forward the second rotation time of setting, then stop the second dwell time to setting, restart rolling
Cylinder 1 reversely rotates the second rotation time to setting；
N) roller 1 is with VNVelocity of rotation rotates forward, and roller 1 rotates forward the first rotation time of setting, then
Stop the first dwell time to setting, restart roller 1 and reversely rotate the first rotation time to setting；Roller 1 is with speed
DNRotating forward, roller 1 rotates forward the second rotation time of setting, then stops the second dwell time to setting, then
Start roller 1 and reversely rotate the second rotation time to setting, untill the rotational time of roller 1 reaches the time of setting；
Wherein, VN=4N~5N revs/min, DN=4N+2~4N+3 revs/min.
First rotation time, the first dwell time and the first rotation time are 2~4 minutes, and described second rotates
Time, the second dwell time and the second rotation time are 5~7 minutes.More preferably, first rotation time, first stop
Time and the first rotation time are 3 minutes, and second rotation time, the second dwell time and the second rotation time are 6
Minute.
When the rotational time of the roller 1 is 8~10 small, the sky in air hose 2 is kept when wherein roller 1 is first 2 rotating
Temperature degree at 30~35 degree, then controller control heater 4 be stopped, roller 1 continue rotation 6~8 it is small when.
When being in the later stage due to tealeaves, its water content has greatly reduced, and radiating uneven and causing tea easily occur in tealeaves
The uneven situation of the appearance quality of leaf, the speed of the roller 1 of this method increase over time and gradually, it is ensured that
The uniformity of tea green-shaking, improves the uniformity of tea leaf quality.
This method uses the leaf rotation technique of rotating forward-stopping-reversion so that tealeaves is during leaf rotation, constantly by roller 1
Raised line 13 on inner wall constrains and along stirring before and after roller 1 and up and down；Tealeaves is contacted with air hose 2 and hot wind to be heated, warp
Repeatedly scratching for roller 1, raised line 13 and air hose 2 is crossed, tealeaves edge becomes soft by breakage, and with leaf rotation time tealeaves edge
Color uniformly deepens to become the brown side in green bottom；And intermediate calender rolls 1 are when being stopped, tealeaves is allowed to stand for fermenting and that oxidation occurs is anti-
Should so that tealeaves can give out pure and fresh flowers and fruits fragrance, drastically increase flavor and quality in tea；Finally, roller 1 is passed through
Reversion tealeaves can be driven reversely to stir, further improve the uniformity of tea green-shaking.
It is 3 minutes with the first rotation time, the first dwell time and the first rotation time, the second rotation time, second
Dwell time and the second rotation time are exemplified by 6 minutes, and each unit cycle period of tea green-shaking is 36min, whole past
The leaf rotation process duration of compound vibration machine is 8~10h, wherein it is preceding 2 it is small when maintain hot blast temperature be 30~35 DEG C, pass through control
The intensity of a fire of device processed control charcoal stove to control the temperature in roller 1, using charcoal stove bake the traditional Wuyi cliff tea of maintenance " it is living, sweet,
Clearly, the distinguishing character flavor of perfume ".In leaf rotation when before leading to hot wind 2 is small, there occurs larger change for the color and fragrance of tealeaves
Change, tealeaves color is due to heating and stirring, and chloroplaset gradually becomes yellow green by partial destruction by bottle green, and tealeaves edge becomes
Into bronzing；The fragrance of tealeaves with tealeaves self-temperature gradually rise and oxidizing brown stain, the fragrance distributed is gradually by light
Micro-perfume gas becomes stronger flowers and fruits tea perfume.The 6~8 of the leaf rotation later stage it is small when, charcoal stove will be stopped using, wind turbine 3 directly absorbs
Enter natural air, the tealeaves in roller 1 is gradually cooled to room temperature, and the initial green gloss of tealeaves also disappears therewith, and tealeaves withers
Withering becomes more soft and overall volume diminution.Rotating speed gradually increases during leaf rotation, should control rotating speed 4~20 turns/min it
Between, with the too fast overall quality for influencing tealeaves of prevent-browning, the later stage ensures that upset and time of repose are constant.By the leaf rotation of 8~10h
Afterwards, tealeaves removal biodiversity reaches the 28%~30% of initial weight.
Above disclosed is only a kind of the utility model preferred embodiment, cannot limit this practicality with this certainly
New interest field, therefore the equivalent variations made according to the utility model claims, still belong to what the utility model was covered
Scope.
Claims (4)
1. a kind of reciprocating vibration machine, it is characterised in that including roller, air hose, wind turbine, heater, temperature sensor and control
Device, the roller rotary sleeve are arranged on the air hose, and the entrance of the air hose is connected with the air outlet of wind turbine, and in roller
Through hole is uniformly provided with the air hose in portion；The heater be installed on the air outlet of the wind turbine and to the air into Gas inlet tube into
Row heating；The temperature sensor is arranged in the roller, and the temperature sensor, wind turbine and heater and the controller
It is electrically connected；It is provided with material mouth on the roller, and roller is equipped with and can open or the cover board of lid material mouth；On the inner wall of the roller
Equipped with the raised line raised to central axial direction, the central axis out of plumb of the raised line and roller.
2. a kind of reciprocating vibration machine according to claim 1, it is characterised in that the raised line is set to multiple, and multiple
The spiral intermittent type distribution of central axial direction of raised line along roller is set.
3. a kind of reciprocating vibration machine according to claim 1, it is characterised in that the both ends of the roller are installed with
Drive, the drive are connected by driving wheel with motor, and the motor is electrically connected with the controller.
4. a kind of reciprocating vibration machine according to claim 1, it is characterised in that the heater is charcoal stove, described
Controller is connected with the air door of charcoal stove and controls the aperture of air door.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720688812.9U CN207220046U (en) | 2017-06-13 | 2017-06-13 | A kind of reciprocating vibration machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720688812.9U CN207220046U (en) | 2017-06-13 | 2017-06-13 | A kind of reciprocating vibration machine |
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| CN207220046U true CN207220046U (en) | 2018-04-13 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107279326A (en) * | 2017-06-13 | 2017-10-24 | 广东省现代农业装备研究所 | A kind of reciprocating vibration machine and its leaf rotation method |
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- 2017-06-13 CN CN201720688812.9U patent/CN207220046U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107279326A (en) * | 2017-06-13 | 2017-10-24 | 广东省现代农业装备研究所 | A kind of reciprocating vibration machine and its leaf rotation method |
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