CN105703134A - Movable socket, testing device and testing method for power-on test of household appliance - Google Patents
Movable socket, testing device and testing method for power-on test of household appliance Download PDFInfo
- Publication number
- CN105703134A CN105703134A CN201610186999.2A CN201610186999A CN105703134A CN 105703134 A CN105703134 A CN 105703134A CN 201610186999 A CN201610186999 A CN 201610186999A CN 105703134 A CN105703134 A CN 105703134A
- Authority
- CN
- China
- Prior art keywords
- household appliances
- active socket
- socket
- test
- energising
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/502—Bases; Cases composed of different pieces
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
- G01R1/0408—Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
- G01R1/0416—Connectors, terminals
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/01—Subjecting similar articles in turn to test, e.g. "go/no-go" tests in mass production; Testing objects at points as they pass through a testing station
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R31/00—Coupling parts supported only by co-operation with counterpart
- H01R31/06—Intermediate parts for linking two coupling parts, e.g. adapter
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R41/00—Non-rotary current collectors for maintaining contact between moving and stationary parts of an electric circuit
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/26—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for engaging or disengaging the two parts of a coupling device
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2201/00—Connectors or connections adapted for particular applications
- H01R2201/20—Connectors or connections adapted for particular applications for testing or measuring purposes
Abstract
The invention discloses a movable socket, testing device and testing method for a household appliance power-on test. The movable socket comprises a socket housing, a socket body, a limiting assembly and rollers, wherein the socket body is arranged in the socket housing and is in sliding connection with the socket housing, the limiting assembly is arranged between the socket body and the socket housing, the rollers are respectively arranged on the two sides of the lower part of the socket body, and a conducting assembly is arranged in the socket body. The testing device comprises a conveying mechanism, the movable sockets, an upper guide rail, a lower guide rail and a conducting rail, wherein household appliances and the movable sockets are respectively fixed on the conveying mechanism, the lower guide rail is arranged on a location section of the conveying mechanism, the conducting rail is arranged on a power-on section, and the upper guide rail is arranged on an output section. The testing method comprises the steps: firstly fixing a household appliance on the conveying mechanism, plugging a plug of the household appliance into one movable socket, feeding the household appliance into the power-on section to carry out the power-on test, and after the power-on test is completed, on the output section, separating the plug of the household appliance from the movable socket and conveying the household appliance out of the conveying mechanism. According to the movable socket, testing device and testing method for the household appliance power-on test, defects of the traditional plug-out power-off manner are overcome, and labors are saved.
Description
Technical field
The present invention relates to household appliances detection technique field, particularly to a kind of for the active socket of household appliances energising test, test device and method of testing。
Background technology
In household electrical appliances production line, after household electrical appliances Product Assembly completes, it is necessary to carry out many-sided detection, including energising detection。Only each qualified could dispatch from the factory as finished product packing。
Energising detection is a very important link, it is possible to whether qualified directly pass judgment on household appliances。Traditional family's electro-detection, is usually the form adopting human assistance。Such as, the energising detection of electric cooker, after assembling completes, whether electric cooker needs energising a period of time to be heated, to check product normal。Detection process is as follows:
Pipeline for the test that is energized is generally adopted slat chain belt conveyor, and chain-driving supporting plate runs continuously。On a conveyor, by certain spacing, having common socket supporting plate is surface-mounted, socket is by conductive casters and electrode track Structure deformation below。Electrode track input power, when, after the conductive roller injection of socket, socket being made to be energized。
During work, at conveyer upstream end, operative employee household appliances are placed on supporting plate, meanwhile, the plug correspondence of its power line are inserted the socket on supporting plate。After these household appliances have run the whole process of energising test, at the outlet section of conveyer, it is necessary to operative employee extracts the plug of power line rapidly from supporting plate socket。
As can be seen here, traditional mode of operation is very loaded down with trivial details, simultaneously; inserted plug by workman at conveyer entrance, then extract at conveyer outfan, extract operation and usually there will be the phenomenon ignoring mistakes and omissions; thus cause the phenomenon that operation is chaotic, and cost of labor is also at a relatively high。
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, it is provided that a kind of active socket for household appliances energising test, this active socket uses flexibly, can be effectively improved testing efficiency, reduces cost of labor。
Another object of the present invention is to provide a kind of test device for household appliances energising test with above-mentioned active socket, this test device has been abandoned Traditional Man and has been pulled the plug out of the socket the mode cut off the electricity supply, it is achieved household appliances are automatically performed the test that is energized online on the conveyor line。
A further object of the present invention is in that to provide a kind of method of testing for household appliances energising test realized by above-mentioned test device。
The technical scheme is that a kind of active socket for household appliances energising test, including cover for seat, jack body, limit assembly and roller, jack body is located in cover for seat, and jack body and cover for seat are slidably connected, limit assembly it is provided with between jack body and cover for seat, the bottom of jack body is respectively provided on two sides with roller, with conductive component in jack body。
Described cover for seat is insulation sleeve, cover for seat be shaped as the top cylinder with ring flange, the sidewall symmetry of cylinder is provided with two vertical elongated holes, and limit assembly is located in vertical elongated hole。
Described limit assembly includes spacer pin and back-up ring, and spacer pin is after cover for seat and jack body, and spacer pin end is fixed by back-up ring。
Described jack body includes the upper pedestal and the lower base that are connected, and the cross section of upper pedestal is inverted "T"-shaped, and upper pedestal top is cylindric, and upper pedestal bottom is rectangular-shaped, and lower base is rectangular-shaped；Upper pedestal top is located in cover for seat, and the outside of upper pedestal bottom is arranged with two rollers, is connected by wheel shaft between two rollers。
Described conductive component includes electrode slice, wire and conductive casters, and electrode slice is located at upper pedestal top, and conductive casters is located at bottom lower base, is connected by wire between electrode slice and conductive casters。
A kind of test device for household appliances energising test with above-mentioned active socket, including conveying mechanism, active socket, upper rail, lower guideway and conductor rail, according to the conveying direction of household appliances, conveying mechanism includes the positioning section, energising section and the deferent segment that are sequentially connected with；Household appliances and active socket are individually fixed on conveying mechanism, the corresponding active socket of each household appliances, positioning section arranges lower guideway, lower guideway matches with the roller on active socket, energising section arranges conductor rail, conductor rail is positioned at below active socket, and deferent segment arranges upper rail, and upper rail matches with the roller on active socket。
Described upper rail is skewed, near one end of conductor rail higher than the one end away from conductor rail；
Described conductor rail matches with the conductive casters in active socket。
Described output mechanism includes carrier chain and supporting plate, and supporting plate both sides are respectively provided with carrier chain, household appliances and active socket and are individually fixed on supporting plate, and upper rail, lower guideway and conductor rail are respectively positioned on below supporting plate。
According to the household appliances type tested, corresponding positioning seat can be set on supporting plate, make household appliances be fixed on better on supporting plate, it is ensured that its conveying is stable。
By the method for testing for household appliances energising test that above-mentioned test device realizes, it is characterised in that comprise the following steps:
(1) on positioning section, household appliances are fixed on output mechanism, and the plug of household appliances is inserted in active socket；
(2) conveying mechanism drives household appliances and active socket to run forward, and when entering energising section, active socket departs from lower guideway, enters conductor rail, makes plant-grid connection household appliances, and completes energising test in energising section；
(3), after completing energising test, conveying mechanism drives household appliances and active socket to enter deferent segment, and active socket departs from conductor rail, enters upper rail, is separated with active socket by the plug of household appliances with coordinating of upper rail by roller。
In described step (2), active socket enters after conductor rail, and being contacted with conductor rail by conductive casters is energized；
In described step (3), after active socket enters upper rail, due to the inclined shape of upper rail, and the height residing for upper rail is gradually lowered, roller matches with upper rail, drive the jack body of active socket relative to cover for seat slide downward, so that the plug of household appliances and jack body are separated。
The present invention, relative to prior art, has the advantages that
This movable plug simple in construction, uses flexibly, can be applicable to the energising of multiple household electrical appliances product test, effectively reduces manual operation, and that improves testing efficiency is simultaneously also beneficial to reduction cost of labor。
This test device being used for household appliances energising test and method of testing thoroughly overcome the defect of tradition unplugg power-down mode, and saving labour force, as long as the household appliances of self-powered line and plug are all applicable, its operation is simple and reliable。
After this test device is applied to production line, it may be achieved household appliances are automatically performed the test that is energized online on the conveyor line, it is effectively improved testing efficiency, also reduces testing cost simultaneously。
Accompanying drawing explanation
Fig. 1 is the structural representation of this active socket。
Fig. 2 is the A direction view of Fig. 1。
Fig. 3 is the B direction view of Fig. 1。
Fig. 4 is the structural representation of cover for seat in this active socket。
Fig. 5 is the C direction view of Fig. 4。
Fig. 6 is the D direction view of Fig. 4。
Fig. 7 is the structural representation of jack body in this active socket。
Fig. 8 is the E direction view of Fig. 7。
Fig. 9 is the F direction view of Fig. 8。
Figure 10 is the structural representation of the test device with active socket。
Figure 11 is the principle schematic of this method of testing。
Figure 12 is the G-G cross sectional view of Figure 11。
Figure 13 is the H-H cross sectional view of Figure 11。
Figure 14 is the I-I cross sectional view of Figure 11。
Figure 15 is the J-J cross sectional view of Figure 11。
In above-mentioned each figure, 1 is cover for seat, and 2 is jack body, and 3 is spacer pin, 4 is back-up ring, and 5 is roller, and 2-1 is upper pedestal, and 2-2 is lower base, 2-3 is electrode slice, and 2-4 is wire, and 2-5 is conductive casters, and 6 is supporting plate, 7 is carrier chain, and 8 is the plug of household appliances, and 9 is household appliances, 10 is lower guideway, and 11 is conductor rail, and 12 is upper rail, a is positioning section, and b is energising section, and c is deferent segment。
Detailed description of the invention
Below in conjunction with embodiment, the present invention is described in further detail, but embodiments of the present invention are not limited to this。
Embodiment 1
A kind of active socket for household appliances energising test of the present embodiment, its structure, such as shown in Fig. 1～9, is mainly made up of cover for seat, jack body, spacer pin, back-up ring and roller。
The upper cylinder (i.e. the top of upper pedestal) of jack body from bottom to top inserts cover for seat, and both are slidably matched。Spacer pin crosses cover for seat and jack body, and end is positioned by back-up ring clamping。
When cover for seat maintains static, jack body can be promoted to slide up and down by external force, drive spacer pin to move simultaneously。Due to the elongated hole that spacer pin two ends spindle nose embedded seat puts, therefore its displacement is all restricted up and down, and namely shift length is limited to the length dimension of elongated hole。When jack body slides up to peak, on it, cylinder end face maintains an equal level (see Fig. 1) with the end face of cover for seat。
The rectangular pedestal both sides, bottom (i.e. the bottom of upper pedestal) of jack body, are respectively provided with a roller, can around center-wheel arbor rotation, and wheel shaft is fixedly mounted on pedestal。
Wherein, cover for seat is plastic insulation material, and it is shaped as the cylinder of top tape ring flange。Cylinder is symmetrily processed with elongated hole, as illustrated in fig. 4 or 6。
Jack body is mainly made up of upper pedestal, lower base, electrode slice, wire and conductive casters。
Upper pedestal and lower base can bulk-breaking injection molding, then assembling is bonded into one again。
3 electrode slices of top assembling of upper pedestal, coordinate with standard electrical sockets。Electrode slice connects the conductive casters of bottom by internal wire。
Conductive casters is copper structure, is fixedly mounted on the lower section of lower base, is arranged side by side, the socket cap on its top and installing hole tight fit, compresses the conducting strip of top respectively, make 3 conductive casterses respectively with 3 electrode slice lines。
Embodiment 2
The present embodiment is a kind of test device for household appliances energising test with active socket described in embodiment 1, as shown in Figure 10～15。
Active socket is arranged on the supporting plate of conveying mechanism, determines mutual installing space according to the overall dimensions of household appliances。When active socket is installed, by 3 screws, cover for seat is fixed on supporting plate surface, as shown in Figure 10。
In the lower section of active socket, the conductor rail coordinated with conductive casters is installed。It addition, also need to be provided with suitable upper rail and lower guideway, to drive active socket to work。Supporting plate is driven to carry with household appliances and active socket by carrier chain。
During the work of above-mentioned test device, operative employee inserts active socket at the input of conveying mechanism the power-line plug treating electricity measurer。
Figure 11 show an active socket and runs 4 stations experienced from right to left, the sectional view of 4 stations of the corresponding display in Figure 12～15, and running is as follows:
(1) roller of active socket runs on lower guideway, and jack body end face maintains an equal level with cover for seat surface。Herein, operative employee can insert active socket plug super for household electrical appliances；
(2) after the roller of active socket leaves lower guideway, namely its conductive casters enters conductor rail, the whole process that active socket runs at conductor rail, plant-grid connection household appliances, carries out energising test；
(3) conductive casters leaves conductor rail, household appliances power-off, and subsequently, the roller of active socket contacts with upper rail；
(4) roller of active socket runs along upper rail, and downward-sloping upper rail forces roller to move down, thus pulling jack body to move down so that it is separate with the plug of household appliances；
So can eliminate the work of this station manipulation work, it is achieved the continuous conveying after household appliances test。
This test device and method of testing thoroughly overcome the defect of tradition unplugg power-down mode, save labour force, as long as the household appliances of self-powered line and plug are all applicable, run simple and reliable。
As it has been described above, just can realize the present invention preferably, above-described embodiment is only presently preferred embodiments of the present invention, is not used for limiting the practical range of the present invention；Namely all equalizations made according to present invention change and modify, and are all contained by the claims in the present invention scope required for protection。
Claims (10)
1. for the active socket of household appliances energising test, it is characterized in that, including cover for seat, jack body, limit assembly and roller, jack body is located in cover for seat, and jack body and cover for seat are slidably connected, being provided with limit assembly between jack body and cover for seat, the bottom of jack body is respectively provided on two sides with roller, with conductive component in jack body。
2. according to claim 1 for the active socket of household appliances energising test, it is characterized in that, described cover for seat is insulation sleeve, cover for seat be shaped as the top cylinder with ring flange, the sidewall symmetry of cylinder is provided with two vertical elongated holes, and limit assembly is located in vertical elongated hole。
3., according to claim 2 for the active socket of household appliances energising test, it is characterised in that described limit assembly includes spacer pin and back-up ring, spacer pin is after cover for seat and jack body, and spacer pin end is fixed by back-up ring。
4. according to claim 1 for the active socket of household appliances energising test, it is characterized in that, described jack body includes the upper pedestal and the lower base that are connected, the cross section of upper pedestal is inverted "T"-shaped, upper pedestal top is cylindric, upper pedestal bottom is rectangular-shaped, and lower base is rectangular-shaped；Upper pedestal top is located in cover for seat, and the outside of upper pedestal bottom is arranged with two rollers, is connected by wheel shaft between two rollers。
5. according to claim 4 for the active socket of household appliances energising test, it is characterized in that, described conductive component includes electrode slice, wire and conductive casters, and electrode slice is located at upper pedestal top, conductive casters is located at bottom lower base, is connected by wire between electrode slice and conductive casters。
6. with the test device for household appliances energising test of active socket described in any one of Claims 1 to 5, it is characterized in that, including conveying mechanism, active socket, upper rail, lower guideway and conductor rail, according to the conveying direction of household appliances, conveying mechanism includes the positioning section, energising section and the deferent segment that are sequentially connected with；Household appliances and active socket are individually fixed on conveying mechanism, the corresponding active socket of each household appliances, positioning section arranges lower guideway, lower guideway matches with the roller on active socket, energising section arranges conductor rail, conductor rail is positioned at below active socket, and deferent segment arranges upper rail, and upper rail matches with the roller on active socket。
7. according to claim 6 for the test device of household appliances energising test, it is characterised in that described upper rail is skewed, near one end of conductor rail higher than the one end away from conductor rail；
Described conductor rail matches with the conductive casters in active socket。
8. according to claim 6 for the test device of household appliances energising test, it is characterized in that, described output mechanism includes carrier chain and supporting plate, supporting plate both sides are respectively provided with carrier chain, household appliances and active socket are individually fixed on supporting plate, and upper rail, lower guideway and conductor rail are respectively positioned on below supporting plate。
9. according to any one of claim 6～8, test the method for testing for household appliances energising test that device realizes, it is characterised in that comprise the following steps:
(1) on positioning section, household appliances are fixed on output mechanism, and the plug of household appliances is inserted in active socket；
(2) conveying mechanism drives household appliances and active socket to run forward, and when entering energising section, active socket departs from lower guideway, enters conductor rail, makes plant-grid connection household appliances, and completes energising test in energising section；
(3), after completing energising test, conveying mechanism drives household appliances and active socket to enter deferent segment, and active socket departs from conductor rail, enters upper rail, is separated with active socket by the plug of household appliances with coordinating of upper rail by roller。
10. according to claim 9 for the method for testing of household appliances energising test, it is characterised in that in described step (2), active socket enters after conductor rail, and being contacted with conductor rail by conductive casters is energized；
In described step (3), after active socket enters upper rail, due to the inclined shape of upper rail, and the height residing for upper rail is gradually lowered, roller matches with upper rail, drive the jack body of active socket relative to cover for seat slide downward, so that the plug of household appliances and jack body are separated。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610186999.2A CN105703134B (en) | 2016-03-28 | 2016-03-28 | Be powered active socket, test device and the method for testing tested for household appliances |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610186999.2A CN105703134B (en) | 2016-03-28 | 2016-03-28 | Be powered active socket, test device and the method for testing tested for household appliances |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105703134A true CN105703134A (en) | 2016-06-22 |
| CN105703134B CN105703134B (en) | 2018-02-09 |
Family
ID=56233047
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610186999.2A Expired - Fee Related CN105703134B (en) | 2016-03-28 | 2016-03-28 | Be powered active socket, test device and the method for testing tested for household appliances |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105703134B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107248645A (en) * | 2017-07-28 | 2017-10-13 | 贵州鑫阳科技股份有限公司 | Power line plate |
| CN107290614A (en) * | 2017-06-29 | 2017-10-24 | 歌尔股份有限公司 | Electronic product test device and method |
| CN108508834A (en) * | 2018-03-19 | 2018-09-07 | 广东万家乐燃气具有限公司 | A kind of auto-power on mechanism of gas heater production |
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| WO2015179930A1 (en) * | 2014-05-29 | 2015-12-03 | Destro Luiz Fernando | Arrangement for live rail used in movable sockets |
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| CN2935541Y (en) * | 2006-06-22 | 2007-08-15 | 深圳Tcl新技术有限公司 | Slideway conductive groove and socket assembly |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107248645A (en) * | 2017-07-28 | 2017-10-13 | 贵州鑫阳科技股份有限公司 | Power line plate |
| CN108508834A (en) * | 2018-03-19 | 2018-09-07 | 广东万家乐燃气具有限公司 | A kind of auto-power on mechanism of gas heater production |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105703134B (en) | 2018-02-09 |
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