CN105701289A - Integrated solution method for full-automatic harness processing device - Google Patents
Integrated solution method for full-automatic harness processing device Download PDFInfo
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- CN105701289A CN105701289A CN201610019652.9A CN201610019652A CN105701289A CN 105701289 A CN105701289 A CN 105701289A CN 201610019652 A CN201610019652 A CN 201610019652A CN 105701289 A CN105701289 A CN 105701289A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F30/00—Computer-aided design [CAD]
- G06F30/30—Circuit design
- G06F30/36—Circuit design at the analogue level
- G06F30/367—Design verification, e.g. using simulation, simulation program with integrated circuit emphasis [SPICE], direct methods or relaxation methods
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Abstract
The invention provides an EPLAN design data based method for an integrated harness processing device. The method mainly comprises the following steps of firstly, completing model building of a low-voltage compartment cabinet body and an electrical device component by three-dimensional software; secondly, importing EPLAN Pro Panel (a trial version) electrical design software, inputting a material number, directly calling or directly building a model on the EPLAN Pro Panel (the trial version) software, importing electrical design data from an electrical schematic diagram with one click, and planning a harness wiring path to complete three-dimensional wiring; thirdly, automatically calculating parameters such as an output wire length, a wire diameter size, wire color, a crimping wire nose, a wire skin-stripping length and printed address information, exporting the parameters into an EXCEL form, and converting the EXCEL form into a DDS file; and finally, importing to a Zeta633L harness processing device, and completing the processing of a low-voltage compartment harness per piece.
Description
Technical field
The present invention relates to the integrated solution of a kind of full-automatic wire harness processing, a kind of method more particularly relating to wire harness integrated processing device designing data based on EPLAN。
Background technology
Current domestic switch cubicle manufacturing industry wire harness processing majority adopts Traditional Man wire harness or is processed as auxiliary processing mode with single plane automation process equipment, does not also really realize wire harness and automatically processes。Even if the world-class equipment of some enterprise investment huge fund imports, but realize wire harness automatization and be required to be transfer matic beam device and improve complete machined parameters, and traditional machined parameters does not have relevant criterion。Current Electrical Design Software is also without associated components storehouse, and this just processes and bring difficulty thus causing equipment to waste for realizing full-automatic wire harness。But, domestic voltage switchgear manufacturing enterprise is generally adopted the mode of production of manual routing, connects up according to the assembling situation of personal experience and switch cubicle。Therefore, domestic switch cabinet wiring technique substantially also rest on two dimension wiring, but without being really transitioned into three dimensional wiring, be difficult to provide automatization wire harness equipment information needed (as conductor length, wire diameter size, colour of insulated conductor, crimping " line nose ", wire peeling length, printing the parameter such as address information), really systematization cannot solve the problem of automatic wire harness, cause the waste of equipment。
In traditional low pressure railway carriage or compartment assembly process, low pressure grid wiring, low-pressure chamber door-plate wiring, door-plate are low pressure assembly line operations the most consuming time to terminal row wiring these three operation。These three operation is consuming time to be included that wire harness is consuming time, wiring is consuming time and arranges consuming time etc., and wherein wire harness is consuming time the longest。The current wire harness of low pressure assembly line includes trimming, wire stripping, set number marking tube and line ball etc.。Non-full-automation in above-mentioned operation constrains the raising of production efficiency significantly, and traditional low pressure assembly line wire harness processing adopts DCS-250 computer wire stripper, further according to personal experience or abundant stream certain length, it is manually entered conductor length and quantity, carry out trimming, wire stripping, then by artificial wire harness, wiring。Before wherein needing again during wiring to cut, the wire of abundant stream, re-uses wire stripper wire stripping, crimping。Such production procedure causes human resources and wire material waste significantly。
Summary of the invention
In view of the foregoing, it is necessary to provide the integrated solution that a kind of full-automatic wire harness is processed, it is possible to effectively solve the problems referred to above。It comprises the steps:
The modeling of low pressure envelope and electric elements；
According to low pressure railway carriage or compartment model Selection and call structural model；
Import electrical design data, and assemble electric elements；
Plotted line wiring in bundles path；
It is automatically performed three dimensional wiring；
The information derivation formation text formatting that processing is required；
The text formatting formed is converted to the form that wiring harness processing device can recognise that；
Wiring harness processing device completes wire harness processing。
Further, described low pressure envelope is complete in Three-dimensional Design Software with the modeling of electric elements。
Further, the Three-dimensional Design Software of described electric elements modeling is Solidworks, proe, MAYA, caxa, sketchup or AUTOCAD。
Further, described according to low pressure railway carriage or compartment model Selection and call structural model can pass through electric elements detail list one key import door-plate, or by input material number call parts palette base。
Further, the assembling of described electric elements can hand assembled can also be assembled by software automatically。
Further, described harness wiring path is virtual wire casing, and described virtual wire casing connects appliance component and length reconfigurable on door-plate。
Further, described three dimensional wiring is parameter the derived parameter text of the address information automatically being calculated output line length, wire diameter size, colour of insulated conductor, crimping " line nose ", wire peeling length, printing by software。
Further, the text of described derivation is Microsoft Excel。
Further, described wiring harness processing device is Zeta663L, and described wiring harness processing device is automatically performed wire harness processing。
Further, the form that described wiring harness processing device can recognise that is DDS file。
The method of a kind of wire harness integrated processing device designing data based on EPLAN provided by the invention has the advantages that 1. employing Zeta663L are as wiring harness processing device。Zeta633L main frame is supported up to 8 stations, extends also to 13 stations even as required, it is not necessary to change the wire that can process 36 kinds of different sizes。Zeta633L wiring harness processing device itself has multiple application, such as sequence function and Batch machining functions, can realize efficiently batch production。2. use EPLANProPanel (trial edition) Electrical Design Software and Zeta633L wiring harness processing device with the use of replacing artificial wire harness, realize wire harness assembling full-automation, reduce material waste, the raising low pressure railway carriage or compartment production efficiency brought due to semi-automation in low pressure railway carriage or compartment production cost and traditional mode of production。
Accompanying drawing explanation
Fig. 1 is the integrated solution FB(flow block) of the wire harness integrated processing device designing data based on EPLAN。
Fig. 2 is DDS code map。
Detailed description of the invention
Refer to Fig. 1, the approach application of a kind of wire harness integrated processing device designing data based on EPLAN that the present invention relates to is in automatic wiring harness processing device。Design the wire harness integrative solution of data based on EPLAN, mainly utilize EPLANProPanel (trial edition) to the three dimensional wiring of wire in low pressure railway carriage or compartment, conductor length, wire diameter size, colour of insulated conductor, crimping " line nose ", wire peeling length, printing the isoparametric design of address information with determine。According to these data, generate the DDS file that can directly run for Zeta633L wiring harness processing device, in order to Zeta633L automatic machining line bundle, improve low pressure railway carriage or compartment production efficiency and quality。This solution automatically generating wire harness includes step as described in Figure 1。
Embodiment 1:
1. low pressure railway carriage or compartment cabinet and electric elements modeling
The low pressure railway carriage or compartment cabinet of described standard and electric elements can model in three-dimensional software and be stored in EPLAN software to directly invoke when electrical design。Off-gauge then as requested, cabinet size and appliance component size thereof can use Three-dimensional Design Software to carry out Machine Design。Described Three-dimensional Design Software is Solidworks, proe, MAYA, caxa, sketchup, AUTOCAD and other similar designs software。Off-gauge low pressure railway carriage or compartment cabinet and appliance component thereof also can be stored in EPLAN software to directly invoke when electrical design。
2. assembling electric elements
Utilizing EPLAN software to complete the design of electrical schematic diagram, then a key imports the electric elements detail list on door-plate, or calls parts palette base by inputting material number, according to the installation dimension determining device position hand assembled device on door-plate。
3. plotted line wiring in bundles path
Present invention is disclosed according to practical wiring path and low pressure railway carriage or compartment model practical situation, the door-plate assembling electric elements is placed virtual wire casing, come plotted line wiring in bundles path。
4. automatic three dimensional wiring and derivation wiring detail list
Utilize EPLAN software automatically calculate output line length, wire diameter size, colour of insulated conductor, crimping " line nose ", wire peeling length, printing the parameter such as address information derive to Microsoft Excel。Then, being grouped by device screening result, each device is one group, carries out data for the automatic wire harness processing of Zeta633L and prepares。According to actual low pressure railway carriage or compartment cabinet wiring condition, plan the order of connection of the electric elements of the installation unit (such as door-plate) in whole low pressure railway carriage or compartment and assembling。Finally, with EPLAN software, the associated tracks file obtained is converted to DDS file, to import Zeta633L wiring harness processing device application sequence function setting bundle according to Quadratic Finite Element device, if the line of C device is as a bundle, the line of F device is a bundle, by that analogy, it is automatically performed the wire harness processing of low pressure railway carriage or compartment, and is a bundle classification by the line of a device。
The automatic wire harness processing of 5.Zeta633L
Fig. 2 is DDS code。According to described DDS file, application Zeta633L software sequence function the low pressure railway carriage or compartment designing requirement processing wire harness according to engineering project。First correct wire (wire diameter, color, low smoke and zero halogen and plain conductor etc.) is selected, then the length that cutting is suitable, two ends wire stripping, and crimp " wiring line nose ", on wire, spray printing goes out black or white font for showing the link position information of wire。Above-mentioned steps is automatically performed by software。In low pressure railway carriage or compartment produces, Zeta633L processes this low pressure railway carriage or compartment wire harness by platform, processes one, and wire is stored in Turnover Box。Then, the processing of wire needed for next low pressure railway carriage or compartment is prepared。And arranging bundle according to Quadratic Finite Element device, the line opened such as a sky is as a bundle, and the line of an auxiliary reclay is a bundle etc., and a low pressure railway carriage or compartment has how many components and parts just to have several bundle。
Preferred: described automatic wiring harness processing device is that Zata633L. to realize equipment automatic machining line bundle and is necessary for providing enough information into automatic processing device。Realize the automatic wire harness processing information needed of Zeta633L as shown in (table one):
Automatic wire harness machining information table (table one)
In prior art, line nose does not have relevant criterion, EPLAN Electrical Design Software also without line nose associated components storehouse。Present invention is disclosed the model (such as table two) of line nose used in the assembly line of low pressure railway carriage or compartment, in order to set up line nose standard and EPLAN part library。Line nose model is added up
(table two)
After line nose model statistics, establish the standard determining line nose model according to terminal model, wire diameter size, and in EPLAN software, establish line nose part library。Can pass through to input material number to directly invoke when calling structural model, in order to derive wire harness processing information needed finally by report capability。
Optional: in the step of assembling electric elements, EPLAN software is utilized to complete the design of electrical schematic diagram, after then a key imports the electric elements detail list on door-plate, it is possible to call parts palette base by inputting material number, utilize device installation diagram, door-plate perforate figure etc., automatic assembler part。
Optional: the device terminal order at door-plate low pressure railway carriage or compartment door-plate: device C-device F-device E-device T-device H。The wire data screening and splitting in EXCEL are carried out then according to device packet。Such as: in EXCEL table, first find the related data of device C the wire file of generating device C, then find again and the related data of device F, and the wire file of generating device F, by that analogy generating device E, T, H associated tracks file。Finally, with EPLAN software, the associated tracks file obtained is converted to DDS file, to import Zeta633L wiring harness processing device application sequence function arranging bundle according to Quadratic Finite Element device, if the line of C device is as a bundle, the line of F device is a bundle, by that analogy, it is automatically performed the wire harness processing of low pressure railway carriage or compartment, and is a bundle classification by the line of a device。
Note, above are only presently preferred embodiments of the present invention and institute's application technology principle。It will be appreciated by those skilled in the art that and the invention is not restricted to specific embodiment described here, various obvious change can be carried out for a person skilled in the art, readjust and substitute without departing from protection scope of the present invention。Therefore, although the present invention being described in further detail by above example, but the present invention is not limited only to above example, when without departing from present inventive concept, other Equivalent embodiments more can also be included, and the scope of the present invention is determined by appended right。
Claims (10)
1. an integrated solution for full-automatic wire harness processing, it comprises the steps:
The modeling of low pressure envelope and electric elements；
According to low pressure railway carriage or compartment model Selection and call structural model；
Import electrical design data, and assemble electric elements；
Plotted line wiring in bundles path；
It is automatically performed three dimensional wiring；
The information derivation formation text formatting that processing is required；
The text formatting formed is converted to the form that wiring harness processing device can recognise that；
Wiring harness processing device completes wire harness processing。
2. the integrated solution of a kind of wire harness as described in claim 1 processing, it is characterised in that: the modeling of described low pressure envelope and electric elements is to complete in Three-dimensional Design Software。
3. the integrated solution of a kind of wire harness as described in claim 2 processing, it is characterised in that: the Three-dimensional Design Software of described electric elements modeling is Solidworks, proe, MAYA, caxa, sketchup or AUTOCAD。
4. a kind of wire harness as described in claim 1 processing integrated solution, it is characterised in that: described according to low pressure railway carriage or compartment model Selection and call structural model by electric elements detail list one key import door-plate, or by input material number call parts palette base。
5. the integrated solution of a kind of wire harness as described in claim 1 processing, it is characterised in that: the fitting through hand assembled or automatically assembled by software of described electric elements。
6. the integrated solution of a kind of wire harness as described in claim 1 processing, it is characterised in that: described harness wiring path is virtual wire casing, and described virtual wire casing connects appliance component and length reconfigurable on door-plate。
7. the integrated solution of a kind of wire harness as described in claim 1 processing, it is characterised in that: described three dimensional wiring is parameter the derived parameter text of the address information automatically being calculated output line length, wire diameter size, colour of insulated conductor, crimping " line nose ", wire peeling length, printing by software。
8. the integrated solution of a kind of wire harness as described in claim 1 processing, it is characterised in that: the text formatting of described derivation is Microsoft Excel。
9. the integrated solution of a kind of wire harness as described in claim 1 processing, it is characterised in that: described wiring harness processing device is Zeta663L, and described wiring harness processing device is automatically performed wire harness processing。
10. the integrated solution of a kind of wire harness as described in claim 1 processing, it is characterised in that: the form that described wiring harness processing device can recognise that is DDS file。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610019652.9A CN105701289B (en) | 2016-01-13 | 2016-01-13 | A kind of integrated solution of full-automatic wiring harness processing device |
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| CN201610019652.9A CN105701289B (en) | 2016-01-13 | 2016-01-13 | A kind of integrated solution of full-automatic wiring harness processing device |
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| CN105701289A true CN105701289A (en) | 2016-06-22 |
| CN105701289B CN105701289B (en) | 2019-08-02 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107784139A (en) * | 2016-08-26 | 2018-03-09 | 沈阳鼓风机集团自动控制系统工程有限公司 | Compressor control system electrical schematic diagram automatic generation method |
| CN108054640A (en) * | 2017-11-27 | 2018-05-18 | 江苏南瑞帕威尔电气有限公司 | A kind of method for strand design of rationally arranging |
| CN110060820A (en) * | 2019-04-24 | 2019-07-26 | 南京宏晟智能科技有限公司 | Digitize the harness product assembly system of electrical complete sets of products |
| CN110909462A (en) * | 2019-11-13 | 2020-03-24 | 中国第一汽车股份有限公司 | Control cabinet automatic wiring method based on virtual environment |
| CN110943373A (en) * | 2019-11-25 | 2020-03-31 | 珠海格力电器股份有限公司 | Wiring arrangement method and device for electric cabinet and computer readable storage medium |
| CN111371041A (en) * | 2018-12-25 | 2020-07-03 | 北京风折科技有限公司 | Intelligent cable assembly system and control method |
| CN111830918A (en) * | 2020-07-20 | 2020-10-27 | 北京广利核系统工程有限公司 | EPLAN platform-based nuclear power DCS control cabinet complete drawing upgrading method and system |
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| US7107197B1 (en) * | 2001-01-26 | 2006-09-12 | Mentor Graphics Corporation | Wiring harness data systems |
| CN101667212A (en) * | 2008-09-02 | 2010-03-10 | 中国北车集团大同电力机车有限责任公司 | Three dimensional wiring design method and device for electric locomotive equipment |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107784139A (en) * | 2016-08-26 | 2018-03-09 | 沈阳鼓风机集团自动控制系统工程有限公司 | Compressor control system electrical schematic diagram automatic generation method |
| CN107784139B (en) * | 2016-08-26 | 2021-08-24 | 沈阳鼓风机集团自动控制系统工程有限公司 | Automatic generation method of electrical schematic diagram of compressor control system |
| CN108054640A (en) * | 2017-11-27 | 2018-05-18 | 江苏南瑞帕威尔电气有限公司 | A kind of method for strand design of rationally arranging |
| CN111371041A (en) * | 2018-12-25 | 2020-07-03 | 北京风折科技有限公司 | Intelligent cable assembly system and control method |
| CN111371041B (en) * | 2018-12-25 | 2022-02-18 | 北京风折科技有限公司 | Intelligent cable assembly system and control method |
| CN110060820A (en) * | 2019-04-24 | 2019-07-26 | 南京宏晟智能科技有限公司 | Digitize the harness product assembly system of electrical complete sets of products |
| CN110060820B (en) * | 2019-04-24 | 2022-04-22 | 南京宏晟智能科技有限公司 | Wire harness production and assembly system of digitalized electrical complete set product |
| CN110909462A (en) * | 2019-11-13 | 2020-03-24 | 中国第一汽车股份有限公司 | Control cabinet automatic wiring method based on virtual environment |
| CN110943373A (en) * | 2019-11-25 | 2020-03-31 | 珠海格力电器股份有限公司 | Wiring arrangement method and device for electric cabinet and computer readable storage medium |
| CN111830918A (en) * | 2020-07-20 | 2020-10-27 | 北京广利核系统工程有限公司 | EPLAN platform-based nuclear power DCS control cabinet complete drawing upgrading method and system |
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