CN105694157A - Preparation method of automobile brake pad - Google Patents

Preparation method of automobile brake pad Download PDF

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Publication number
CN105694157A
CN105694157A CN201610145409.1A CN201610145409A CN105694157A CN 105694157 A CN105694157 A CN 105694157A CN 201610145409 A CN201610145409 A CN 201610145409A CN 105694157 A CN105694157 A CN 105694157A
Authority
CN
China
Prior art keywords
automobile brake
preparation
brake sheet
epoxy resin
metal material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610145409.1A
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Chinese (zh)
Inventor
郑坚雄
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kunshan Yibangtai Auto Parts Manufacturing Co Ltd
Original Assignee
Kunshan Yibangtai Auto Parts Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kunshan Yibangtai Auto Parts Manufacturing Co Ltd filed Critical Kunshan Yibangtai Auto Parts Manufacturing Co Ltd
Priority to CN201610145409.1A priority Critical patent/CN105694157A/en
Publication of CN105694157A publication Critical patent/CN105694157A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L11/00Compositions of homopolymers or copolymers of chloroprene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/06Coating with compositions not containing macromolecular substances
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02Composition of linings ; Methods of manufacturing
    • F16D69/025Compositions based on an organic binder
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2311/00Characterised by the use of homopolymers or copolymers of chloroprene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2463/00Characterised by the use of epoxy resins; Derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention relates to the field of automobile part preparation, in particular to a preparation method of an automobile brake pad. The automobile brake pad is prepared from, by weight, 15-20 parts of neoprene, 0.5-1 part of epoxy resin, 0.5-1 part of bismuth nanoparticles, 0.2-0.5 part of talcum powder, 0.2-0.5 part of magnesium oxide powder, 0.2-0.5 part of calcium silicate powder and 0.2-0.5 part of curing agent. The raw materials are mixed and heated to 250-280 DEG C and maintained for 1-2 h, the mixture is poured into a sand mold, cooling is conducted, an automobile brake pad crude product is formed and taken out, and the surface of the crude product is electroplated with an abrasion resistant metal material layer. According to the preparation method of the automobile brake pad, a novel material which contains a nanomaterial is adopted, nano bismuth is mixed into the epoxy resin, other components and the abrasion resistant metal material layer are additionally arranged, and the automobile brake pad has high hardness and excellent abrasion resistance.

Description

A kind of preparation method of automobile brake sheet
Technical field
The present invention relates to auto parts and components preparation field, the preparation method being specifically related to a kind of automobile brake sheet。
Background technology
Automobile brake sheet belongs to the parts using frequency height to be also easily worn in automobile use procedure。The intensity of current brake block is less enough still easily weares and teares in normal use procedure。
Summary of the invention
For solving problem of the prior art, the preparation method that it is an object of the invention to provide a kind of automobile brake sheet improving hardness, raising anti-wear performance。
In order to realize above-mentioned target, the present invention adopts the following technical scheme that: the preparation method of a kind of automobile brake sheet, it is characterized in that, consist of according to its material of parts by weight: neoprene 15-20 part, epoxy resin 0.5-1 part, Bi nanoparticles 0.5-1 part, Pulvis Talci 0.2-0.5 part, magnesium oxide powder 0.2-0.5 part, calcium silicates powder 0.2-0.5 part, firming agent 0.2-0.5 part, said components is mixed post-heating and to 250-280 degree Celsius and keeps 1-2h, reinject in sand mo(u)ld, automobile brake sheet first product is formed after cooling, take out automobile brake sheet first product and at one layer of wear-resistant metal material layer of first product electroplating surface。
The preparation method of aforesaid a kind of automobile brake sheet, described wear-resistant metal material layer is chromium。
The preparation method of aforesaid a kind of automobile brake sheet, the thickness of described wear-resistant metal material layer is 1-2mm。
The preparation method of aforesaid a kind of automobile brake sheet, the diameter of described Bi nanoparticles is 50nm。
The preparation method of aforesaid a kind of automobile brake sheet, described epoxy resin is propane type epoxy resin of di phenolic group, and described firming agent is vinyl triamine or diamino-cyclohexane。
The preparation method of aforesaid a kind of automobile brake sheet, consist of according to its material of parts by weight: neoprene 15 parts, epoxy resin 0.6 part, Bi nanoparticles 0.7 part, Pulvis Talci 0.3 part, magnesium oxide powder 0.2 part, 0.3 part of calcium silicates powder, 0.3 part of firming agent, said components is mixed post-heating and to 250-280 degree Celsius and keeps 1-2h, reinject in sand mo(u)ld, form automobile brake sheet first product after cooling, take out automobile brake sheet first product and at one layer of wear-resistant metal material layer of first product electroplating surface。
The present invention adopts new material, wherein contains nano material, and nano pen is mixed in epoxy resin, adds other components and wear-resistant metal material layer so that automobile brake sheet has high rigidity and superior anti-wear performance。
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention done concrete introduction。
Embodiment 1
Consist of according to its material of parts by weight: neoprene 15 parts, epoxy resin 0.5 part, Bi nanoparticles 0.5 part, Pulvis Talci 0.2 part, magnesium oxide powder 0.2 part, 0.2 part of calcium silicates powder, 0.2 part of firming agent, said components is mixed post-heating and to 250 degrees Celsius and keeps 1-2h, reinject in sand mo(u)ld, form automobile brake sheet first product after cooling, take out automobile brake sheet first product and at one layer of wear-resistant metal material layer of first product electroplating surface。Described wear-resistant metal material layer is chromium。The thickness of described wear-resistant metal material layer is 1mm。The diameter of described Bi nanoparticles is 50nm。Described epoxy resin is propane type epoxy resin of di phenolic group, and described firming agent is vinyl triamine。The hardness HRM of the automobile brake sheet obtained is 54, detects coefficient of friction when temperature is 100,200,300,00 degree Celsius and is: 0.41,0.42,0.42,0.415, wear rate is respectively as follows: 0.15,0.18,0.3,0.4cm3/n.m。
Embodiment 2
Consist of according to its material of parts by weight: neoprene 20 parts, epoxy resin 1 part, Bi nanoparticles 1 part, Pulvis Talci 0.3 part, magnesium oxide powder 0.4 part, 0.4 part of calcium silicates powder, 0.4 part of firming agent, said components is mixed post-heating and to 280 degrees Celsius and keeps 1-2h, reinject in sand mo(u)ld, form automobile brake sheet first product after cooling, take out automobile brake sheet first product and at one layer of wear-resistant metal material layer of first product electroplating surface。Described wear-resistant metal material layer is chromium。The thickness of described wear-resistant metal material layer is 2mm。The diameter of described Bi nanoparticles is 50nm。Described epoxy resin is propane type epoxy resin of di phenolic group, and described firming agent is vinyl triamine。The hardness HRM of the automobile brake sheet obtained is 53, detects coefficient of friction when temperature is 100,200,300,00 degree Celsius and is: 0.40,0.41,0.41,0.415, wear rate is respectively as follows: 0.16,0.17,0.45,0.4cm3/n.m。
Embodiment 3
Except not containing Bi nanoparticles, with embodiment 1。The hardness HRM of the automobile brake sheet obtained is 53, detects coefficient of friction when temperature is 100,200,300,00 degree Celsius and is: 0.35,0.35,0.36,0.34, wear rate is respectively as follows: 0.3,0.4,0.5,0.5cm3/n.m。
Embodiment 4
Except without except having magnesium oxide powder, calcium silicates powder, with embodiment 1。The hardness HRM of the automobile brake sheet obtained is 48, detects coefficient of friction when temperature is 100,200,300,00 degree Celsius and is: 0.36,0.37,0.38,0.37, wear rate is respectively as follows: 0.2,0.3,0.45,0.42cm3/ n.m。Visible magnesium oxide powder, calcium silicates powder also have certain effect reducing abrasion。
It should be noted that above-described embodiment does not limit the present invention in any form, all employings are equal to the technical scheme that the mode of replacement or equivalent transformation obtains, and all fall within protection scope of the present invention。

Claims (6)

1. the preparation method of an automobile brake sheet, it is characterized in that, consist of according to its material of parts by weight: neoprene 15-20 part, epoxy resin 0.5-1 part, Bi nanoparticles 0.5-1 part, Pulvis Talci 0.2-0.5 part, magnesium oxide powder 0.2-0.5 part, calcium silicates powder 0.2-0.5 part, firming agent 0.2-0.5 part, said components is mixed post-heating and to 250-280 degree Celsius and keeps 1-2h, reinject in sand mo(u)ld, form automobile brake sheet first product after cooling, take out automobile brake sheet first product and at one layer of wear-resistant metal material layer of first product electroplating surface。
2. the preparation method of a kind of automobile brake sheet according to claim 1, it is characterised in that described wear-resistant metal material layer is chromium。
3. the preparation method of a kind of automobile brake sheet according to claim 2, it is characterised in that the thickness of described wear-resistant metal material layer is 1-2mm。
4. the preparation method of a kind of automobile brake sheet according to claim 2, it is characterised in that the diameter of described Bi nanoparticles is 50nm。
5. the preparation method of a kind of automobile brake sheet according to claim 1, it is characterised in that described epoxy resin is propane type epoxy resin of di phenolic group, described firming agent is vinyl triamine or diamino-cyclohexane。
6. the preparation method of a kind of automobile brake sheet according to claim 1, it is characterized in that, consist of according to its material of parts by weight: neoprene 15 parts, epoxy resin 0.6 part, Bi nanoparticles 0.7 part, Pulvis Talci 0.3 part, magnesium oxide powder 0.2 part, 0.3 part of calcium silicates powder, 0.3 part of firming agent, said components is mixed post-heating and to 250-280 degree Celsius and keeps 1-2h, reinject in sand mo(u)ld, form automobile brake sheet first product after cooling, take out automobile brake sheet first product and at one layer of wear-resistant metal material layer of first product electroplating surface。
CN201610145409.1A 2016-03-15 2016-03-15 Preparation method of automobile brake pad Pending CN105694157A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610145409.1A CN105694157A (en) 2016-03-15 2016-03-15 Preparation method of automobile brake pad

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610145409.1A CN105694157A (en) 2016-03-15 2016-03-15 Preparation method of automobile brake pad

Publications (1)

Publication Number Publication Date
CN105694157A true CN105694157A (en) 2016-06-22

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CN201610145409.1A Pending CN105694157A (en) 2016-03-15 2016-03-15 Preparation method of automobile brake pad

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108034198A (en) * 2017-12-29 2018-05-15 重庆全茂合渝科技有限公司 A kind of motorcycle brake friction plate and its preparation process
CN108105296A (en) * 2017-12-15 2018-06-01 重庆友拓汽车零部件有限公司 A kind of high life automobile brake sheet and its preparation process

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1493416A (en) * 2002-11-01 2004-05-05 黄小弟 Manufacturing method of component part having composite layer
CN101074289A (en) * 2007-06-26 2007-11-21 华南理工大学 Double hot-rolling composite friction material and its production
CN102994046A (en) * 2012-11-30 2013-03-27 常熟钰泰隆摩擦新材料科技有限公司 Friction material containing bismuth oxychloride/sulphur/potassium titanate compound ingredient
CN103174781A (en) * 2013-04-05 2013-06-26 青岛文晟汽车零部件有限公司 High-intensity and corrosion-resistant auto brake pad
CN104788906A (en) * 2015-04-10 2015-07-22 重庆交通大学 Wear-resistant material for brake block of heavy duty automobile
CN104893256A (en) * 2015-04-10 2015-09-09 重庆交通大学 High-performance composite brake disc material

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1493416A (en) * 2002-11-01 2004-05-05 黄小弟 Manufacturing method of component part having composite layer
CN101074289A (en) * 2007-06-26 2007-11-21 华南理工大学 Double hot-rolling composite friction material and its production
CN102994046A (en) * 2012-11-30 2013-03-27 常熟钰泰隆摩擦新材料科技有限公司 Friction material containing bismuth oxychloride/sulphur/potassium titanate compound ingredient
CN103174781A (en) * 2013-04-05 2013-06-26 青岛文晟汽车零部件有限公司 High-intensity and corrosion-resistant auto brake pad
CN104788906A (en) * 2015-04-10 2015-07-22 重庆交通大学 Wear-resistant material for brake block of heavy duty automobile
CN104893256A (en) * 2015-04-10 2015-09-09 重庆交通大学 High-performance composite brake disc material

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
张津等: ""金属摩擦表面耐磨自修复技术的研究"", 《表面技术》 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108105296A (en) * 2017-12-15 2018-06-01 重庆友拓汽车零部件有限公司 A kind of high life automobile brake sheet and its preparation process
CN108034198A (en) * 2017-12-29 2018-05-15 重庆全茂合渝科技有限公司 A kind of motorcycle brake friction plate and its preparation process

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Application publication date: 20160622

RJ01 Rejection of invention patent application after publication