CN102139362A - Ceramic-steel special composite lining board - Google Patents
Ceramic-steel special composite lining board Download PDFInfo
- Publication number
- CN102139362A CN102139362A CN 201110028303 CN201110028303A CN102139362A CN 102139362 A CN102139362 A CN 102139362A CN 201110028303 CN201110028303 CN 201110028303 CN 201110028303 A CN201110028303 A CN 201110028303A CN 102139362 A CN102139362 A CN 102139362A
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- Prior art keywords
- metal
- ceramic
- cast
- ceramic block
- iron
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- 239000002131 composite material Substances 0.000 title claims abstract description 16
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 14
- 239000010959 steel Substances 0.000 title claims abstract description 14
- 229910052751 metal Inorganic materials 0.000 claims abstract description 38
- 239000002184 metal Substances 0.000 claims abstract description 38
- 239000000919 ceramic Substances 0.000 claims abstract description 35
- 229910001208 Crucible steel Inorganic materials 0.000 claims abstract description 9
- 229910001018 Cast iron Inorganic materials 0.000 claims abstract description 7
- 229910001060 Gray iron Inorganic materials 0.000 claims abstract description 7
- 238000000034 method Methods 0.000 claims abstract description 5
- 238000005266 casting Methods 0.000 claims abstract description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 24
- 229910052742 iron Inorganic materials 0.000 claims description 12
- 239000007788 liquid Substances 0.000 claims description 5
- 238000005516 engineering process Methods 0.000 claims description 4
- 239000007769 metal material Substances 0.000 claims description 3
- 238000005245 sintering Methods 0.000 claims description 2
- 230000035939 shock Effects 0.000 abstract 2
- 239000000463 material Substances 0.000 description 6
- 239000002270 dispersing agent Substances 0.000 description 4
- 229910001141 Ductile iron Inorganic materials 0.000 description 2
- -1 cast iron Chemical class 0.000 description 2
- 238000013467 fragmentation Methods 0.000 description 2
- 238000006062 fragmentation reaction Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- XBBXDTCPEWHXKL-UHFFFAOYSA-N rhodium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[Rh+3].[Rh+3] XBBXDTCPEWHXKL-UHFFFAOYSA-N 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- SJLOMQIUPFZJAN-UHFFFAOYSA-N oxorhodium Chemical compound [Rh]=O SJLOMQIUPFZJAN-UHFFFAOYSA-N 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 229910003450 rhodium oxide Inorganic materials 0.000 description 1
- RUDFQVOCFDJEEF-UHFFFAOYSA-N yttrium(III) oxide Inorganic materials [O-2].[O-2].[O-2].[Y+3].[Y+3] RUDFQVOCFDJEEF-UHFFFAOYSA-N 0.000 description 1
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- Laminated Bodies (AREA)
Abstract
The invention discloses a ceramic-steel special composite lining plate, which is characterized by comprising a metal lining plate, wherein a special ceramic block is cast into the metal lining plate in the metal lining plate through a casting or founding process, and the special ceramic block and the metal lining plate are fused into a whole; the invention takes metal plates with good impact resistance and shock resistance, such as cast iron, cast steel or gray iron plates, as a framework, ceramics with good wear resistance and low cost as an inlay, and special ceramic blocks are suspended in the metal plate melt and are cooled and formed, so that the properties of the metal plates and the inlay are organically combined into a whole, and the invention has good thermal stability, impact resistance and shock resistance, has Rockwell hardness HRA of more than 85, good wear resistance and low cost.
Description
Technical field
The present invention relates to a kind of liner plate, the extraordinary composite liner of ceramic-steel iron.
Background technology
Equipment such as the hopper in the industry feeding system, hopper improve service life for preventing the apparatus body wearing and tearing, all at the position of materials flow process abrasion-proof backing block are set.The material of abrasion-proof backing block employing at present has cast steel liner plate, rubber ceramic composite lining board or the like, and the impact resistance of cast steel liner plate and anti-vibration resistance are good, be not easy fragmentation and come off, but its anti-wear performance is relatively poor, and cost is also higher; The rubber ceramic composite lining board is a ceramic embedded plate on rubber, is characterized in that anti-wear performance is good, and cost is lower, but impact resistance and anti-vibration resistance are poor, and heatproof not.Ceramic wafer comes off from rubber slab easily.At the problems referred to above, the applicant has developed the extraordinary composite liner of a kind of ceramic-steel iron, to improve the combination property of liner plate.
Summary of the invention
In order to overcome the deficiencies in the prior art, the invention provides a kind of extraordinary composite liner of ceramic-steel iron of good combination property.
The technical solution adopted for the present invention to solve the technical problems is:
The extraordinary composite liner of ceramic-steel iron is characterized in that it comprises metal backing, by casting or founding technology special ceramic block is cast in the metal backing in the described metal backing, and special ceramic block and metal backing merge in aggregates.
The special ceramic block that the present invention adopts is to form at 1700 ± 50 ℃ of high temperature sinterings, by in the alundum (Al more than 90%, adding rare earth metal, and as yttria, unique formula productions such as rhodium oxide.Special ceramic block can be embedded in the metallic plate by following pouring procedure: fixedly be suspended at special ceramic block in the mould, melt metal liquid is cast in the mould, promptly obtains special ceramic block and sheet metal after the molten metal bath cooled and solidified and be fused into the extraordinary composite liner of holistic ceramic-steel iron.
Above-mentioned metal backing can adopt metal materials such as cast iron, cast steel or gray iron.
The special ceramic block that the present invention adopts can adopt main material preparation by following weight percentage to form: the Al about 90%
2O
3Reach rhodium sesquioxide, oxidation hundred million, dispersant, wherein dispersant is colourless or weak yellow liquid.Special ceramic block have good wearability can and heat endurance.
The invention has the beneficial effects as follows: the present invention is a skeleton with metal backing such as the metals such as cast iron, cast steel or gray iron sheet material with excellent impact resistance and anti-vibration resistance, with the good pottery of anti-wear performance as insert, and by special ceramic block being suspended in the metal backing fused solution, cooling forming again, thereby both performances are organically combined, make the present invention have good heat endurance, impact resistance, anti-vibration resistance and high temperature resistant.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples:
Fig. 1 is a structural representation of the present invention;
Fig. 2 is a cross-sectional schematic of the present invention.
The specific embodiment
With reference to Fig. 1, Fig. 2, the extraordinary composite liner of ceramic-steel iron disclosed by the invention, comprise metal backing 1, be inlaid with several special ceramic blocks 2 by technologies such as casting or founding in the sheet metal 1, and special ceramic block 2 merges in aggregates with metal backing 1, the shape of metal backing can be made into square, polygon or other shape, also can be according to hopper, the interior shape of equipment such as hopper is determined, this metal backing can adopt cast iron, metal material such as cast steel or gray iron, cast iron preferably adopts spheroidal graphite cast-iron, wherein the fusing point of spheroidal graphite cast-iron reaches 1600 ℃, and the fusing point of cast steel reaches 1700 ℃, and the fusing point of gray iron also reaches 1200-1300 ℃.That special ceramic block can be made into is cylindrical, box-shaped or the like shape, and special ceramic block can mainly adopt the material preparation by following weight percentage to form: the Al about 90%
2O
3Reach rhodium sesquioxide, oxidation hundred million, dispersant, wherein dispersant is colourless or weak yellow liquid, and special ceramic block has good abrasion resistance, resistance to elevated temperatures and heat endurance.The high temperature of special ceramic block ability more than 1700 ℃ that adopts above-mentioned ceramic material to make.
The present invention is a skeleton with metal backing such as the metals such as cast iron, cast steel or gray iron sheet material with excellent impact resistance and anti-vibration resistance, with the good pottery of anti-wear performance as insert, thereby both performances are organically blended, therefore the present invention has good heat endurance, impact resistance and anti-vibration resistance and high temperature resistant, its Rockwell hardness HRA reaches more than 85, anti-wear performance is good, can directly the present invention be welded in the equipment such as hopper, hopper, thereby be convenient to installation of the present invention.
And; the special ceramic block that the present invention adopts is to be embedded in by the following method in the metallic plate: fixedly be suspended at special ceramic block in the mould; melt metal liquid is cast in the mould; get final product after making the molten metal bath cooled and solidified; the fusion of sheet metal and special ceramic block is in aggregates like this, and special ceramic block is not easy to come off from sheet metal, and sheet metal also plays a protective role to special ceramic block simultaneously; make special ceramic block be not easy fragmentation, can be adapted to various working conditions.
More than be that preferable enforcement of the present invention is specified, but the invention is not limited to described embodiment, those skilled in the art also can make various equivalent variations or replacement under the prerequisite of spirit of the present invention, modification that these are equal to or replacement all are included in the application's claim institute restricted portion.
Claims (4)
1. the extraordinary composite liner of ceramic-steel iron is characterized in that it comprises metal backing, by casting or founding technology special ceramic block is cast in the metal backing in the described metal backing, and special ceramic block and metal backing merge in aggregates.
2. the extraordinary composite liner of ceramic-steel iron according to claim 1 is characterized in that described special ceramic block is that temperature high temperature sintering by 1700 ± 50 ℃ forms.
3. the extraordinary composite liner of ceramic-steel iron according to claim 1, it is characterized in that described special ceramic block is embedded in the metallic plate by following pouring procedure: fixedly be suspended at special ceramic block in the mould, melt metal liquid is cast in the mould, promptly obtain special ceramic block and metal backing after the molten metal bath cooled and solidified and be fused into the extraordinary composite liner of holistic ceramic-steel iron.
4. according to claim 1 or the extraordinary composite liner of 2 or 3 described ceramic-steel iron, it is characterized in that metal backing is metal materials such as cast iron, cast steel or gray iron.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201110028303 CN102139362A (en) | 2011-01-26 | 2011-01-26 | Ceramic-steel special composite lining board |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201110028303 CN102139362A (en) | 2011-01-26 | 2011-01-26 | Ceramic-steel special composite lining board |
Publications (1)
Publication Number | Publication Date |
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CN102139362A true CN102139362A (en) | 2011-08-03 |
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CN 201110028303 Pending CN102139362A (en) | 2011-01-26 | 2011-01-26 | Ceramic-steel special composite lining board |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102921927A (en) * | 2012-11-15 | 2013-02-13 | 北京工业大学 | Preparation method of double-liquid bimetal composite wear-resistant lining board |
CN103883373A (en) * | 2014-03-27 | 2014-06-25 | 潍柴动力股份有限公司 | Valve guide pipe and manufacturing method thereof |
CN104139172A (en) * | 2013-05-08 | 2014-11-12 | 陈威 | Method for forming mullite-based ceramic cylinder reinforced composite wear-resistant steel plate |
WO2017035918A1 (en) * | 2015-08-28 | 2017-03-09 | 南通高欣耐磨科技股份有限公司 | High-strength impact-resistant cermet composite liner plate and preparation method therefor |
CN110523956A (en) * | 2019-09-04 | 2019-12-03 | 马鞍山海华耐磨材料科技有限公司 | A kind of preparation process of the anticorrosive liner plate of high-strength abrasion-proof |
US10543985B2 (en) * | 2015-01-19 | 2020-01-28 | Flsmidth A/S | Interlocking wear-resistant panel system |
CN114421221A (en) * | 2022-01-25 | 2022-04-29 | 贵州航天电器股份有限公司 | Miniature heat-resisting socket of electric connector that drops |
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CN1061365A (en) * | 1990-11-08 | 1992-05-27 | 陈启星 | The mold air retaining wall produces the method for foundry goods coating or infiltration layer |
CN101412097A (en) * | 2008-12-03 | 2009-04-22 | 西安建筑科技大学 | Method for preparing cyclone separator steel bushing inner lining wear-resistant composite bed |
CN101537483A (en) * | 2009-04-28 | 2009-09-23 | 西安建筑科技大学 | Preparation method of reinforced composite wear-resistant lining board of precast framework |
CN101628330A (en) * | 2009-08-21 | 2010-01-20 | 郑州大学 | Multi-phase honeycomb ceramic and steel composite material and preparation method thereof |
CN101817069A (en) * | 2010-04-01 | 2010-09-01 | 钱兵 | Manufacture technology for compositing high-chromium alloy ceramic grain composite on surface of wear-proof machine part |
CN202089904U (en) * | 2011-01-26 | 2011-12-28 | 潘起雄 | Ceramic-steel special type composite lining plate |
-
2011
- 2011-01-26 CN CN 201110028303 patent/CN102139362A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1061365A (en) * | 1990-11-08 | 1992-05-27 | 陈启星 | The mold air retaining wall produces the method for foundry goods coating or infiltration layer |
CN101412097A (en) * | 2008-12-03 | 2009-04-22 | 西安建筑科技大学 | Method for preparing cyclone separator steel bushing inner lining wear-resistant composite bed |
CN101537483A (en) * | 2009-04-28 | 2009-09-23 | 西安建筑科技大学 | Preparation method of reinforced composite wear-resistant lining board of precast framework |
CN101628330A (en) * | 2009-08-21 | 2010-01-20 | 郑州大学 | Multi-phase honeycomb ceramic and steel composite material and preparation method thereof |
CN101817069A (en) * | 2010-04-01 | 2010-09-01 | 钱兵 | Manufacture technology for compositing high-chromium alloy ceramic grain composite on surface of wear-proof machine part |
CN202089904U (en) * | 2011-01-26 | 2011-12-28 | 潘起雄 | Ceramic-steel special type composite lining plate |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102921927A (en) * | 2012-11-15 | 2013-02-13 | 北京工业大学 | Preparation method of double-liquid bimetal composite wear-resistant lining board |
CN102921927B (en) * | 2012-11-15 | 2014-06-11 | 北京工业大学 | Preparation method of double-liquid bimetal composite wear-resistant lining board |
CN104139172A (en) * | 2013-05-08 | 2014-11-12 | 陈威 | Method for forming mullite-based ceramic cylinder reinforced composite wear-resistant steel plate |
CN103883373A (en) * | 2014-03-27 | 2014-06-25 | 潍柴动力股份有限公司 | Valve guide pipe and manufacturing method thereof |
US10543985B2 (en) * | 2015-01-19 | 2020-01-28 | Flsmidth A/S | Interlocking wear-resistant panel system |
WO2017035918A1 (en) * | 2015-08-28 | 2017-03-09 | 南通高欣耐磨科技股份有限公司 | High-strength impact-resistant cermet composite liner plate and preparation method therefor |
CN110523956A (en) * | 2019-09-04 | 2019-12-03 | 马鞍山海华耐磨材料科技有限公司 | A kind of preparation process of the anticorrosive liner plate of high-strength abrasion-proof |
CN114421221A (en) * | 2022-01-25 | 2022-04-29 | 贵州航天电器股份有限公司 | Miniature heat-resisting socket of electric connector that drops |
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Application publication date: 20110803 |
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