CN105689879B - A kind of spot-welding welding tongs used cooperatively with robot intermediate frequency resistance welding switch board - Google Patents

A kind of spot-welding welding tongs used cooperatively with robot intermediate frequency resistance welding switch board Download PDF

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Publication number
CN105689879B
CN105689879B CN201610175827.5A CN201610175827A CN105689879B CN 105689879 B CN105689879 B CN 105689879B CN 201610175827 A CN201610175827 A CN 201610175827A CN 105689879 B CN105689879 B CN 105689879B
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China
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welding
switch board
cable
electrode arm
main power
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CN105689879A (en
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李琪
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HEFEI GUOSHENG ELECTRIC COMMUNICATION Ltd
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HEFEI GUOSHENG ELECTRIC COMMUNICATION Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/24Electric supply or control circuits therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/24Electric supply or control circuits therefor
    • B23K11/241Electric supplies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/24Electric supply or control circuits therefor
    • B23K11/25Monitoring devices
    • B23K11/252Monitoring devices using digital means
    • B23K11/257Monitoring devices using digital means the measured parameter being an electrical current
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/30Features relating to electrodes
    • B23K11/31Electrode holders and actuating devices therefor
    • B23K11/314Spot welding guns, e.g. mounted on robots

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Resistance Welding (AREA)

Abstract

The present invention relates to a kind of spot-welding welding tongs used cooperatively with robot intermediate frequency resistance welding switch board, spot-welding welding tongs include second electrode arm(31), electrode cap(32), first electrode arm(33), two welding tong arms(34), joystick(35), cylinder(36)And hanger for soldering pliers(37);Two welding tong arms(34)Between be connected with cylinder(36), joystick(35)For controlling cylinder(36)Unlatching;Two welding tong arms(34)Common connection end is provided with first electrode arm(33), electrode cap(32)Positioned at first electrode arm(33)On;Second electrode arm(31)Also two welding tong arms are connected to(34)On common connection end, the spacing stopper of fixture(38)Limit second electrode arm(31)Mobile scope and stroke.

Description

A kind of spot-welding welding tongs used cooperatively with robot intermediate frequency resistance welding switch board
Technical field
The present patent application is the applying date 2014 year 08 month 04, Application No.:201410379115.6, it is entitled " a kind of The divisional application of the application for a patent for invention of robot intermediate frequency resistance welding switch board ".The present invention relates to a kind of and robot intermediate frequency The spot-welding welding tongs that resistance welding switch board is used cooperatively.
Background technology
With China joined WTO, China's expanding economy and the world integrate with, the boundary of domestic compentition and international competition It will increasingly obscure, and transform the past mode of production and management mode is extremely urgent.It is also in welding field in this way, using certainly It has been trend of the times that dynamicization welding, which improves productivity ratio and product quality,.Large enterprise be so, be also to medium-sized and small enterprises as This.Productivity effect and business efficiency can be greatly enhanced by carrying out weld job using robot;On the other hand, the shifting of robot Bit rate is fast, up to 3m/s, or even faster.Therefore, it is however generally that, using robot welding than equally manually welding efficiency can 2~4 times are improved, welding quality is excellent and stably.The welding jig of spot welding robot is welded, it is necessary to employ integrated soldering turret Transformer is behind soldering turret, so transformer must be minimized as far as possible.
The content of the invention
The present invention devises a kind of spot-welding welding tongs used cooperatively with robot intermediate frequency resistance welding switch board, what it was solved Technical problem is currently on the market without a intermediate frequency resistance welding switch board specially used cooperatively with robot welding.
In order to solve above-mentioned technical problem, present invention employs following scheme:
A kind of spot-welding welding tongs used cooperatively with robot intermediate frequency resistance welding switch board, it is characterised in that:In robot Welding controller is provided with inside the switch board of frequency resistance welding switch board(1), 1000HZ induction coils(2), main power source breaker (3)And 1000HZ monitors(4), welding controller(1)Controlled provided with the welding used for welding gun welding transformer main power source Device main power source secondary end(5), provided with ground connection bronze medal in switch board cabinet(6);Police instruction is provided with the positive cabinet door of switch board Lamp(7), main power source rotary handle of circuit breaker(8), RS232 PORT COMs(10), flat recess band key door lock(11)And rotation Handle door lock(12), main power source rotary handle of circuit breaker(8)Control main power source breaker(3);Set in switch board back side middle There is cable fixed support(15), the switch board back side is located at cable fixed support(15)Lower section is provided with welding controller dissipating cover (17), the switch board back side is located at cable fixed support(15)Top is provided with welding gun signal cable socket(14), cable integrator (13), outside introduce 24VDC power supply cable-through holes(20), safety return circuit emergent stop signal cable-through hole(19), standby locking cable-through hole (16)And welding gun feed cable locked coil(18);Suspension ring are also connected with switch board top surface(9);1000HZ monitors(4) Including current monitor;Current transformer;Current monitor summation current transformer constitutes a residual current protective unit;Middle relay Device, its when welding gun temperature changes from control on-off action;X1 terminals, it is by this terminal that the KSR on controller is permanent Stream detection signal, the adaptive welding signals of UIR are signally attached to welding gun socket;XP terminals, 24VDC electricity is drawn by this terminal Source;F1 breakers, it is used for conventional 24V on/offs control, F2 breakers, and it is used for safe 24V on/offs control; V2 Terminal, relay generation action and welding gun signal intensity can be sent to outside and V1 terminals by this terminal, logical from outside Cross this terminal access 24V power supplys, it is characterised in that:Spot-welding welding tongs include second electrode arm(31), electrode cap(32), first electrode Arm(33), two welding tong arms(34), joystick(35), cylinder(36)And hanger for soldering pliers(37);Two welding tong arms (34)Between be connected with cylinder(36), joystick(35)For controlling cylinder(36)Unlatching;Two welding tong arms(34)Altogether Same connection end is provided with first electrode arm(33), electrode cap(32)Positioned at first electrode arm(33)On;Second electrode arm(31) It is connected to two welding tong arms(34)On common connection end, the spacing stopper of fixture(38)Limit second electrode arm(31)It is mobile Scope and stroke.
A kind of robot intermediate frequency resistance welding switch board, it is characterised in that:Welding controller is provided with inside switch board(1)、 1000HZ induction coils(2), main power source breaker(3)And 1000HZ monitors(4), welding controller(1)Provided with supplying welding gun The welding controller main power source secondary end that welding transformer main power source is used(5), provided with ground connection bronze medal in switch board cabinet(6); Alarm lamp is provided with the positive cabinet door of switch board(7), main power source rotary handle of circuit breaker(8), RS232 PORT COMs (10), flat recess band key door lock(11)And rotary handle door lock(12), main power source rotary handle of circuit breaker(8)Control main electricity Source breaker(3);Cable fixed support is provided with switch board back side middle(15), the switch board back side is located at cable fixed support (15)Lower section is provided with welding controller dissipating cover(17), the switch board back side is located at cable fixed support(15)Believe provided with welding gun top Number cable socket(14), cable integrator(13), outside introduce 24VDC power supply cable-through holes(20), safety return circuit emergent stop signal mistake String holes(19), standby locking cable-through hole(16)And welding gun feed cable locked coil(18);It is also connected with switch board top surface Suspension ring(9).
Further, mains power cable locked coil by mains power cable(11)Into switch board, cable outer layer is protected Set peels off 4 and is divided into tetra- strands of wires of L1, L2, L3 and PE, and four strands of wires pass through V-type insulation sleeve on annular cold pressure lines ose bag respectively Pipe, mains power cable L1, L2, L3 wire is coupled with the terminal of main circuit breaker upper end and insulated terminal cover is installed after compressing; PE wires are connected to cabinet inner top ground connection bronze medal(6)On.
Further, welding gun feed cable one end connection welding gun, the welding gun feed cable other end is locked by welding gun feed cable It is tight to cross coil(18)Into switch board, outer protective sleeve is peeled off tri- strands of wires of U, V and PE by welding gun feed cable, and three strands of wires lead to Cross pin type cold pressure lines nose to compress and put V-type insulating sleeve, welding gun feed cable U1, V1 wire is connected to the main electricity of welding controller Source secondary end(5)U1, the V1 at terminal-X4 ends are upper and compress, and it is secondary that welding gun feed cable PE lines are connected to welding controller main power source End(5)On the PE at terminal-X4 ends and compress.
Further, 1000HZ monitors(4)Including current monitor;Current transformer;Current monitor and Current Mutual Inductance Device constitutes a residual current protective unit;Auxiliary reclay, its when welding gun temperature changes from control on-off action;X1 terminals, KSR, UIR on controller is signally attached to by welding gun socket by this terminal;XP terminals, are drawn by this terminal 24VDC power supplys;F1 breakers, it is used for conventional 24V on/offs control, F2 breakers, and it is used for safe 24V on/offs Control;V2 terminals, relay generation action and welding gun signal intensity can be sent to outside and V1 terminals by this terminal, 24V power supplys are accessed from outside by this terminal.
The robot intermediate frequency resistance welding switch board has the advantages that:
Robot welding switch board of the present invention, robot welding can be applied to well, can not only welding quality enter Row monitoring, also there is scalability, the multiple communication modes of stable welding technological properties and function, can be good at reply various Resistance spot welding machine people.
Brief description of the drawings
Fig. 1:The front view of robot intermediate frequency resistance welding switch board of the present invention;
Fig. 2:The internal structure schematic diagram of robot intermediate frequency resistance welding switch board of the present invention;
Fig. 3:The rearview of robot intermediate frequency resistance welding switch board of the present invention;
Fig. 4:The matching used spot-welding welding tongs structural representation of robot intermediate frequency resistance welding switch board of the present invention;
Fig. 5:The matching used non-solder area protection structural scheme of mechanism of robot intermediate frequency resistance welding switch board of the present invention;
Fig. 6:Fig. 5 left view;
Fig. 7:Welding controller welding controller schematic diagram in robot intermediate frequency resistance welding switch board of the present invention.
Description of reference numerals:
1-welding controller;2-1000HZ induction coils;3-main power source breaker;4-1000HZ monitors;5-weldering Connect controller main power source secondary end;6-ground connection bronze medal;7-alarm lamp;8-main power source rotary handle of circuit breaker;9-hang Ring;10-RS232 PORT COMs;11-flat recess band key door lock;12-rotary handle door lock;13-cable integrator; 14-welding gun signal cable socket;15-cable fixed support;16-standby locking cable-through hole;17-welding controller radiates Lid;18-welding gun feed cable locked coil;19-safety return circuit emergent stop signal cable-through hole;20-outside introducing 24VDC is electric Source cable-through hole;
31-second electrode arm;32-electrode cap;33-first electrode arm;34-welding tong arm;35-joystick; 36-cylinder;37-hanger for soldering pliers;38-spacing stopper;
41-protective baffle plate;42-first rotating arm;43-connecting shaft;44-the second turning arm;45-drive link;46— Cylinder;47-pedestal;48-impeller-hub.
Embodiment
With reference to Fig. 1 to Fig. 7, the present invention will be further described:
As shown in figure 1, a kind of robot intermediate frequency resistance welding switch board, inside switch board provided with welding controller 1, 1000HZ induction coils 2, main power source breaker 3 and 1000HZ monitors 4, welding controller 1 is provided with welds transformation for welding gun The welding controller main power source secondary end 5 that device main power source is used, provided with ground connection bronze medal 6 in switch board cabinet;In switch board front Cabinet door is provided with alarm lamp 7, main power source rotary handle of circuit breaker 8, RS232 PORT COMs 10, flat recess band key door lock 11 and rotary handle door lock 12, the control main power source of main power source rotary handle of circuit breaker 8 breaker 3;In the middle of the switch board back side Place is provided with cable fixed support 15, and the switch board back side is located at the lower section of cable fixed support 15 and is provided with welding controller dissipating cover 17, The switch board back side is located at the top of cable fixed support 15 provided with welding gun signal cable socket 14, cable integrator 13, outside introducing 24VDC power supplys cable-through hole 20, safety return circuit emergent stop signal cable-through hole 19, standby locking cable-through hole 16 and welding gun feed cable lock It is tight to cross coil 18;Suspension ring 9 are also connected with switch board top surface.
Mains power cable locked coil 11 by mains power cable and enters switch board, and cable outer layer sheath is peeled off into 4 points Into tetra- strands of wires of L1, L2, L3 and PE, four strands of wires are respectively by V-type insulating sleeve on annular cold pressure lines ose bag, by main power source Cable L1, L2, L3 wire is coupled with the terminal of main circuit breaker upper end and installs insulated terminal cover after compressing;PE wires are connected to cabinet On inner top ground connection bronze medal 6.
Welding gun feed cable one end connects welding gun, and the welding gun feed cable other end locked coil by welding gun feed cable 10 enter switch board, and outer protective sleeve is peeled off tri- strands of wires of U, V and PE by welding gun feed cable, and three strands of wires are cold-pressed by pin type Line nose is compressed and puts V-type insulating sleeve, and welding gun feed cable U1, V1 wire is connected into welding controller main power source secondary end 5 U1, the V1 at terminal-X4 ends are upper and compress, and welding gun feed cable PE lines are connected to the terminal-X4 ends of welding controller main power source secondary end 5 PE on and compress.
1000HZ monitors 4 include current monitor;Current transformer;Current monitor summation current transformer constitutes one and leaked Electric protection unit;Auxiliary reclay, its when welding gun temperature changes from control on-off action;X1 terminals, pass through this end KSR, UIR on controller is signally attached to welding gun socket by son;XP terminals, 24VDC power supplys are drawn by this terminal; F1 Breaker, it is used for conventional 24V on/offs control, F2 breakers, and it is used for safe 24V on/offs control;V2 terminals, Relay generation action and welding gun signal intensity can be sent to outside and V1 terminals by this terminal, from outside by this end Son access 24V power supplys.
Switch board technical parameter explanation:
Controller model:PSI 63C0.777L1
Power requirement:3P+PE (TN systems, TN systems)
Input voltage:400 V −20% to 480 V +10% 50/60 Hz
Output voltage:500V±3% 1000Hz±3%
Maximum heat continuous current:110A
Maximum output current:800A
No-load power:110W±10%
Application environment temperature:+ 5 DEG C~+45 DEG C
Switch board detection of electrical leakage scope:0~300mA in the range of 0~2000Hz
Welding transformer application:Electric resistance welding, projection welding, mixed weldering etc.
Weld switch board main feature:
1st, UIR adaptation functions during welding debugging, can be set up there is provided visual adjustment interface according to the sheet material of combination Corresponding invariable power sample curve;
2nd, welding gun electrode management program, possesses electrode tally function, can realize that electrode dressing or replacement request are indicated;
3rd, expansible more than 4 kinds communication modes of Profibus, Ethernet, Interbus, Devicenet.
As shown in fig. 7, a kind of spot-welding welding tongs, the weldering that spot-welding welding tongs are connected with above-mentioned robot intermediate frequency resistance welding switch board Rifle is used cooperatively, and it includes second electrode arm 31, electrode cap 32, first electrode arm 33, two welding tong arms 34, joysticks 35th, cylinder 36 and hanger for soldering pliers 37.Cylinder 36 is connected between two welding tong arms 34, joystick 35 is used to control cylinder 36 unlatching.Two common connection ends of welding tong arm 34 are provided with first electrode arm 33, and electrode cap 32 is located at first electrode arm 33 On.Second electrode arm 31 is also connected on two welding common connection ends of tong arm 34, the limitation of spacing stopper 38 second of fixture Scope and stroke that horn 31 is moved.
The operation principle of the spot-welding welding tongs is:When controlling the work of cylinder 36 by joystick 35, cylinder 36 is to two welderings The pressure of tong arm 34 is connect, two welding tong arms 34 give the tension force of first electrode arm 33 under the effect of the pressure, and second electrode arm 31 is being opened Fixture upper limit stopper 38 is contacted in the presence of power, spacing stopper 38 is produced by second electrode arm 31 to first electrode arm 33 Electrode cap 32 on raw reaction force, first electrode arm 33 makes electrode cap 32 in the presence of the reaction force of second electrode arm 31 Possess pressure, and further contacted with sheet metal component and complete high-quality welding.
As it can be seen in figures 5 and 6, present invention additionally comprises non-solder area protection mechanism, the non-solder area protection mechanism and sheet Welding gun is used cooperatively in invention.The non-solder area protection mechanism includes multiple protective baffle plates 41, multiple first rotating arms 42, many Individual connecting shaft 43, multiple second turning arms 44, drive link 45, cylinder 46, pedestal 47 and multiple impeller-hubs 48.Each first rotation The turning arm 44 of pivoted arm 42 and 1 second is integrated part, and protective baffle plate 41, which is arranged on first rotating arm 42, to be used to stop and protect non- Welding region.Axle mounting hole, any one connection of the vertical plane of pedestal 47 are provided between the turning arm 44 of first rotating arm 42 and second In an axle mounting hole between the insertion correspondence turning arm 44 of first rotating arm 42 and second of axle 43.It also is provided with second turning arm 44 Vertical and parallel provided with multiple impeller-hubs 48 on axle mounting hole, drive link 45, each impeller-hub 48 inserts corresponding second rotation In the axle mounting hole of arm 44.The horizontal movement under the effect of cylinder 46 of drive link 45.
The operation principle of non-solder area protection mechanism is as follows in the present invention:Welding gun is in welding, by body structure Influence, some positions necessarily occur be partially welded, the least bit and rosin joint have influence on non-solder region, main cause is behaviour in welding process Make personnel can not visual solder joint position.
When non-solder area protection mechanism cylinder 46 of the present invention works, to the thrust of the horizontal direction of drive link 45, drive link 45 drive impeller-hubs 48 also do the movement of horizontal direction, and the turning arm 44 of first rotating arm 42 and second is in impeller-hub 48 and connecting shaft Rotated under 43 styles of work around connecting shaft 43.Protective baffle plate 41 is also accordingly sent out positioned at vertical height during rotation Changing, thus for the non-solder region of different height, can be by under cylinder action so that protective baffle plate 41 is hidden Gear, can thus greatly reduce occur being partially welded, the least bit and rosin joint situation, also non-solder region is arrived in protection well.Anti- bib The size of plate 41 is the interchangeable non-solder region to adapt to different areas.Because many automobile same areas are carried out together When weld, it is possible to use multiple protective baffle plates 41.
As shown in fig. 6, the middle welding controller control method of robot intermediate frequency resistance welding switch board of the present invention is as follows:It is logical The analysis to qualified solder joint is crossed, sample curve is established;In welding process, each millisecond all can be to the electric current and resistance of welding Detected and fed back, contrasted by the analysis of welding controller 1 and with sample curve, automatically to welding current and time It is adjusted;Be adjusted according to energy conservation principle, when soldered between extend and be unlocked, the regulatory function of welding controller 1 is true The energy for protecting actual soldered solder joint is more than or equal to the energy of sample solder joint;When compensating if there is splashing, finding to splash Afterwards, the loss of metal liquid will be compensated by extending weld interval;During if there is disturbance compensation, procedure parameter deviates from sample This, causes disturbance, can be found and be compensated by the change of electric current and time, and changing value depends on the type of disturbance.
Exemplary description is carried out to the present invention above in conjunction with accompanying drawing, it is clear that realization of the invention is not by aforesaid way Limitation, it is or not improved by the present invention as long as employing the various improvement of inventive concept and technical scheme of the present invention progress Design and technical scheme directly apply to other occasions, within the scope of the present invention.

Claims (1)

1. a kind of spot-welding welding tongs used cooperatively with robot intermediate frequency resistance welding switch board, robot intermediate frequency resistance welding control Welding controller is provided with inside the switch board of cabinet(1), 1000Hz induction coils(2), main power source breaker(3)And 1000Hz prisons Survey device(4), welding controller(1)Provided with the welding controller main power source secondary end used for welding gun welding transformer main power source (5), provided with ground connection bronze medal in switch board cabinet(6);Alarm lamp is provided with the positive cabinet door of switch board(7), main power source break Road device rotary handle(8), RS232 PORT COMs(10), flat recess band key door lock(11)And rotary handle door lock(12), it is main Power circuit breaker rotary handle(8)Control main power source breaker(3);Cable fixed support is provided with switch board back side middle (15), the switch board back side is located at cable fixed support(15)Lower section is provided with welding controller dissipating cover(17), switch board back side position In cable fixed support(15)Top is provided with welding gun signal cable socket(14), cable integrator(13), outside introduce 24VDC electricity Source cable-through hole(20), safety return circuit emergent stop signal cable-through hole(19), standby locking cable-through hole(16)And welding gun feed cable lock It is tight to cross coil(18);Suspension ring are also connected with switch board top surface(9);1000Hz monitors(4)Including current monitor, Current Mutual Inductance Device, current monitor summation current transformer constitutes a residual current protective unit;Auxiliary reclay, it is when welding gun temperature changes Play control on-off action;X1 terminals, detect that signal, UIR adaptively weld letter by this terminal by the KSR constant currents on controller Number it is connected to welding gun socket;XP terminals, 24VDC power supplys are drawn by this terminal;F1 breakers, it is used for conventional 24V power supplys Break-make is controlled;F2 breakers, it is used for safe 24V on/offs control;V2 terminals, relay generation action and welding gun signal become Change can be sent to outside and V1 terminals by V2 terminals, and 24V power supplys are accessed from outside by V2 terminals, it is characterised in that: Spot-welding welding tongs include second electrode arm(31), electrode cap(32), first electrode arm(33), two welding tong arms(34), control hand Handle(35), cylinder(36)And hanger for soldering pliers(37);Two welding tong arms(34)Between be connected with cylinder(36), joystick (35)For controlling cylinder(36)Unlatching;Two welding tong arms(34)Common connection end is provided with first electrode arm(33), electricity Polar cap(32)Positioned at first electrode arm(33)On;Second electrode arm(31)Also two welding tong arms are connected to(34)Common connection end On, the spacing stopper of fixture(38)Limit second electrode arm(31)Mobile scope and stroke.
CN201610175827.5A 2014-08-04 2014-08-04 A kind of spot-welding welding tongs used cooperatively with robot intermediate frequency resistance welding switch board Active CN105689879B (en)

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CN201410379115.6A CN104191080B (en) 2014-08-04 2014-08-04 A kind of robot intermediate frequency resistance welded switch board
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CN106271247B (en) * 2016-08-26 2018-06-12 唐山松一科技有限公司 Multi-function robot welds switch board
CN106270998A (en) * 2016-08-28 2017-01-04 合肥国声电子通信有限责任公司 A kind of robot intermediate frequency resistance welding switch board
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