CN105689276A - Separation system - Google Patents

Separation system Download PDF

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Publication number
CN105689276A
CN105689276A CN201410706810.9A CN201410706810A CN105689276A CN 105689276 A CN105689276 A CN 105689276A CN 201410706810 A CN201410706810 A CN 201410706810A CN 105689276 A CN105689276 A CN 105689276A
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China
Prior art keywords
sorting unit
sorting
discharging opening
separation system
feed arrangement
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Granted
Application number
CN201410706810.9A
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Chinese (zh)
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CN105689276B (en
Inventor
林茂先
闫朝民
郭晓军
何波
陈锡文
马俊
胡丽丽
贺成玉
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Hefei Meyer Optoelectronic Technology Inc
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Hefei Meyer Optoelectronic Technology Inc
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Priority to CN201410706810.9A priority Critical patent/CN105689276B/en
Publication of CN105689276A publication Critical patent/CN105689276A/en
Application granted granted Critical
Publication of CN105689276B publication Critical patent/CN105689276B/en
Active legal-status Critical Current
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Abstract

The invention discloses a separation system. The separation system comprises a support, a feeding device, a first separation device, a second separation device and a third separation device, wherein the first separation device is provided with a first separation discharge outlet and a first removal discharge outlet; the first separation device and the second separation device are mounted on the upper portion of the support, and the second separation device is provided with a second separation discharge outlet and a second removal discharge outlet; the third separation device can move among a first position, a second position and a third position, when located in the first position, the third separation device communicates with the first removal discharge outlet, when located in the second position, the third separation device communicates with the second removal discharge outlet, and when located in the third position, the third separation device communicates with the second separation discharge outlet. According to the separation system provided by the embodiment of the invention, two times of waste separation, two times of inferior-quality product separation and two or three times of finished product separation can be achieved, the separation efficiency is high, and labor and energy consumption is small.

Description

Separation system
Technical field
The present invention relates to material separation device technical field, in particular to a kind of separation system。
Background technology
Color in correlation technique selects system, is generally divided into two-layer separation system and three layers separation system。Wherein, two-layer separation system needs material different phase sub-elected repeatedly to put into, and not only affects the efficiency of separation, adds manpower and energy consumption, and material is easily broken, affects discharging quality。And three layers separation system has the disadvantage that material impurity content hour in actual use, two-layer sorting has enough met sorting requirement, and third time sorts wholly redundant;When material is famousr and precious, containing part honest material in the waste material that sub-elects of first time, it is impossible to disposable waste material is recycled;For partial material, it is impossible to disposable substandard products material is carried out classification and recycling。
Summary of the invention
It is contemplated that one of above-mentioned technical problem solved at least to a certain extent in correlation technique。For this, the present invention proposes a kind of separation system, and this separation system is capable of twice sorting waste material, twice sorting substandard products material, twice or three times sorting finished product material, and efficiency of separation height, manpower and energy resource consumption are little。
For achieving the above object, proposing a kind of separation system according to embodiments of the invention, described separation system includes: support;Feed arrangement, described feed arrangement is installed on the bracket;First sorting unit, the first sorting unit is installed on the bracket and is positioned at below described feed arrangement, and described first sorting unit connects with described feed arrangement and described first sorting unit has the first sorting discharging opening and first and rejects discharging opening;Second sorting unit, described second sorting unit is installed on the bracket and is positioned at below described first sorting unit, and described second sorting unit connects with described first sorting discharging opening and described second sorting unit has the second sorting discharging opening and second and rejects discharging opening;3rd sorting unit, described 3rd sorting unit is movably arranged at below described second sorting unit between primary importance, the second position and the 3rd position, described 3rd sorting unit is rejected discharging opening and is connected, connects with described second rejecting discharging opening when the described second position, connects with described second sorting discharging opening when described three position when described primary importance with described first, and described 3rd sorting unit has the 3rd sorting discharging opening and the 3rd and rejects discharging opening。
Separation system according to embodiments of the present invention is capable of twice sorting waste material, twice sorting substandard products material, twice or three times sorting finished product material, and efficiency of separation height, manpower and energy resource consumption are little。
It addition, separation system according to the above embodiment of the present invention can also have following additional technical characteristic:
According to one embodiment of present invention, described first sorting unit, described second sorting unit and described 3rd sorting unit include respectively: be scanned and obtain the scanning camera of image information by treating sorting material;Described image information is compared the controller judging to treat material separating;By spray gas reject described in treat that the rejecting mechanism of material separating, described rejecting mechanism include the signal receiving described controller with the electromagnetic valve controlling gas and being turned on and off with for spraying the nozzle of gas。
According to one embodiment of present invention, described scanning camera is colored electric charge coupling high-speed camera and/or near infrared sensor camera。
According to one embodiment of present invention, described first sorting unit, described second sorting unit and described 3rd sorting unit respectively further comprise illuminator, and the contiguous described scanning camera of described illuminator is arranged thinks that described scanning camera provides light source。
According to one embodiment of present invention, described illuminator includes: LED illumination lamp;Actuator, described actuator is connected with described LED illumination lamp and controls keying and the brightness of described LED illumination lamp。
According to one embodiment of present invention, described feed arrangement includes: lateral oscillators;Waterfall type baiting structure, described lateral oscillators is by described waterfall type baiting structure blanking。
According to one embodiment of present invention, described feed arrangement and described first rejecting discharging opening, the second sorting discharging opening, the second rejecting discharging opening, the 3rd sorting discharging opening, the 3rd rejecting discharge outlet are equipped with permanent magnet。
According to one embodiment of present invention, described support includes: lower bracket;Upper bracket, described upper bracket is removably mounted in described lower bracket and is positioned at above described lower bracket, and described feed arrangement, described first sorting unit and described second sorting unit are arranged in described upper bracket。
According to one embodiment of present invention, the bottom of described 3rd sorting unit is provided with for making described 3rd sorting unit travel mechanism of movement between described primary importance, the described second position and described 3rd position。
According to one embodiment of present invention, described 3rd sorting unit is movably mounted in described lower bracket between described primary importance, the described second position and the described second position。
Accompanying drawing explanation
Fig. 1 is the 3rd sorting unit structural representation of separation system according to embodiments of the present invention when being positioned at primary importance。
Fig. 2 is the 3rd sorting unit structural representation of separation system according to embodiments of the present invention when being positioned at the second position。
Fig. 3 is the 3rd sorting unit structural representation of separation system according to embodiments of the present invention when being positioned at three positions。
Accompanying drawing labelling: separation system 1, support 10, lower bracket 100, upper bracket 200, feed arrangement 300, lateral oscillators 310, waterfall type baiting structure 320, first sorting unit 400, first sorting discharging opening 410, first rejects discharging opening 420, scanning camera 430, electromagnetic valve 440, nozzle 441, rejecting mechanism 442, controller 443, illuminator 450, LED illumination lamp 451, actuator 452, slideway 460, second sorting unit 500, second sorting discharging opening 510, second rejects discharging opening 520, 3rd sorting unit 600, 3rd sorting discharging opening 610, permanent magnet 611, 3rd rejects discharging opening 620, travel mechanism 630。
Detailed description of the invention
Being described below in detail embodiments of the invention, the example of described embodiment is shown in the drawings, and wherein same or similar label represents same or similar element or has the element of same or like function from start to finish。The embodiment described below with reference to accompanying drawing is illustrative of, it is intended to is used for explaining the present invention, and is not considered as limiting the invention。
Below with reference to the accompanying drawings separation system 1 according to embodiments of the present invention is described。
As shown in Figure 1-Figure 3, separation system 1 according to embodiments of the present invention includes support 10, feed arrangement the 300, first sorting unit the 400, second sorting unit 500 and the 3rd sorting unit 600。
Feed arrangement 300 is installed over the mount 10。First sorting unit 400 is installed over the mount 10, and first sorting unit 400 be arranged in below feed arrangement 300 (shown in the arrow A of above-below direction such as Fig. 1-Fig. 3), first sorting unit 400 is connected by slideway 460 with feed arrangement 300, and the first sorting unit 400 has the first sorting discharging opening 410 and first and rejects discharging opening 420。Second sorting unit 500 is installed over the mount 10, and second sorting unit 500 be positioned at below the first sorting unit 400, second sorting unit 500 sorts discharging opening 410 with first and connects, and the second sorting unit 500 has the second sorting discharging opening 510 and second and rejects discharging opening 520。3rd sorting unit 600 is movably arranged at below the second sorting unit 500 between primary importance, the second position and the 3rd position。3rd sorting unit 600 is rejected discharging opening 420 when described primary importance with the first of the first sorting unit 400 and is connected, 3rd sorting unit 600 is rejected discharging opening 520 when the described second position with the second of the second sorting unit 500 and is connected, and the 3rd sorting unit 600 sorts discharging opening 510 when described three position with the second of the second sorting unit 500 and connects。3rd sorting unit 600 has the 3rd sorting discharging opening 610 and the 3rd and rejects discharging opening 620。
The work process of separation system 1 according to embodiments of the present invention is described below。
Feed arrangement 300 will treat that sorting material passes through slideway 460 and is supplied to the first sorting unit 400。The material once rejected is divided to first by the first sorting unit 400 rejects discharging opening 420 and is divided by the material after once sorting to the first sorting discharging opening 410, once the material after sorting enters the second sorting unit 500 by the first sorting discharging opening 410, and the material that secondary is rejected is divided to second by the second sorting unit 500 rejects discharging opening 520 and is divided by the material after secondary sorting to the second sorting discharging opening 510。
3rd sorting unit 600 is positioned at during described primary importance (as shown in Figure 1), 3rd sorting unit 600 is rejected discharging opening 420 with the first of the first sorting unit 400 and is connected, the available material of part rejected once further by 3rd sorting unit 600 from the material once rejected, to realize twice sorting waste material。
3rd sorting unit 600 is positioned at during the described second position (as shown in Figure 2), 3rd sorting unit 600 is rejected discharging opening 520 with the second of the second sorting unit 500 and is connected, the available material of part rejected once further by 3rd sorting unit 600 from the material that secondary is rejected, to realize twice sorting substandard products material。
3rd sorting unit 600 is positioned at during described three position (as shown in Figure 3), 3rd sorting unit 600 connects with the second sorting discharging opening 510 of the second sorting unit 500, material after secondary sorting is carried out third time sorting by the 3rd sorting unit 600, again after material separating, it is achieved three sorting finished product materials。
After 3rd sorting unit 600 dismounting, material is through the first sorting unit 400 and second twice sorting of sorting unit 500, it is achieved twice sorting finished product material。
Separation system 1 according to embodiments of the present invention, it is provided with the first sorting unit the 400, second sorting unit 500 and moveable 3rd sorting unit 600, can pass through to regulate the position of the 3rd sorting unit 600, it is achieved twice sorting waste material, twice sorting substandard products material, twice or three times sorting finished product material。
Therefore, separation system 1 according to embodiments of the present invention is capable of twice sorting waste material, twice sorting substandard products material, twice or three times sorting finished product material, and the efficiency of separation is high, manpower and energy resource consumption is little, discharging quality high。
Below with reference to the accompanying drawings separation system 1 according to the specific embodiment of the invention is described。
In some specific embodiments of the present invention, as shown in Figure 1-Figure 3, separation system 1 according to embodiments of the present invention includes lower bracket 100, upper bracket 200, feed arrangement the 300, first sorting unit the 400, second sorting unit 500 and the 3rd sorting unit 600。
Wherein, as shown in Figure 1-Figure 3, support 10 includes lower bracket 100 and upper bracket 200。Upper bracket 200 is removably mounted in lower bracket 100, and upper bracket 200 is positioned at above lower bracket 100。Feed arrangement the 300, first sorting unit 400 and the second sorting unit 500 are arranged in upper bracket 200。
The first sorting unit 400 and the second sorting unit 500 is fixed for installing by arranging upper bracket 200, by arranging lower bracket 100 for upper bracket 200 being supported, to facilitate user that the material after the first sorting unit 400 and the second sorting unit 500 process is packed or secondary operations operation, and upper bracket 200 and lower bracket 100 detachably install, installation and the transport of separation system 1 can be facilitated so on the one hand, on the other hand when only needing twice sorting, can readily accessible 3rd sorting unit 600, merely with the first sorting unit 400 in upper bracket 200 and the second sorting unit 500, material is sorted。
Alternatively, as shown in Figure 1-Figure 3, the bottom of the 3rd sorting unit 600 is provided with travel mechanism 630, is used for making the 3rd sorting unit 600 move between described primary importance, the described second position and described 3rd position, and travel mechanism 630 can be roller or joint hoof foot。
3rd sorting unit 600 can also be movably mounted in lower bracket 100, to move between described primary importance, the described second position and the described second position。
Further, feed arrangement 300 and the first rejecting discharging opening 420, second sort discharging opening the 510, second rejecting discharging opening the 520, the 3rd sorting discharging opening the 610, the 3rd rejecting discharging opening 620 place and are equipped with permanent magnet 611, permanent magnet 611 can be the permanent magnet of high intensity, thus can utilize permanent magnet 611 that the irony foreign material in material carry out absorption and reject。
In some concrete examples of the present invention, as shown in Figure 1-Figure 3, first sorting unit the 400, second sorting unit 500 and the 3rd sorting unit 600 include scanning camera 430, controller 443 and rejecting mechanism 442 respectively。Scanning camera 430 is scanned and obtains image information by treating sorting material, and described image information is compared by controller 443 judges to treat material separating, and rejecting mechanism 442 treats material separating by spraying described in gas rejecting。Specifically, rejecting mechanism 442 includes the signal receiving controller 443 with the electromagnetic valve 440 controlling gas and being turned on and off with for spraying the nozzle 441 of gas。
For the first sorting unit 400, enter after the first sorting unit 400 until sorting material, scanning camera 430 is scanned by treating sorting material, controller 443 judges once after material separating, electromagnetic valve 440 controls nozzle 441 and sprays high speed and high pressure gas and will once treat that material separating is blown to the first rejecting discharging opening 420 place, it is achieved once sort。
Alternatively, scanning camera 430 can be colored electric charge coupling high-speed camera (CCD camera) that can scan record material information。Scanning camera 430 can also be near-infrared (NIR) sensor camera, thus can to color and bar shaped and the same or analogous glass of screening object, stone, material with shell, according to the difference of water content by foreign body eliminating。
In some specific embodiments of the present invention, as shown in Figure 1-Figure 3, first sorting unit the 400, second sorting unit 500 and the 3rd sorting unit 600 respectively further comprise illuminator 450, and illuminator 450 neighbor scanning camera 430 is arranged, and illuminator 450 provides light source for scanning camera 430。
Specifically, illuminator 450 includes light emitting diode (LED) illuminating lamp 451 and actuator 452。Actuator 452 is connected with LED illumination lamp 451, and actuator 452 controls keying and the brightness of LED illumination lamp 451。
Wherein, LED illumination lamp 451 can include red light, blue illumination lamp and green illumination lamp, utilize the full color illuminator that red bluish-green three primary colours combine, there is the advantage such as high-color rendering, high power, and by arranging actuator 452, color and the brightness of light source according to the color characteristics of different material, can be automatically adjusted, effectively sub-elect in material foreign body or sort according to bar shaped and texture。Additionally, adopt light emitting diode (LED) to be illuminated, stability height, life-span length and energy consumption are little。
In some concrete examples of the present invention, as shown in Figure 1-Figure 3,
As shown in Figure 1-Figure 3, feed arrangement 300 also includes lateral oscillators 310 and waterfall type baiting structure 320, lateral oscillators 310, by conveying material on waterfall type baiting structure 320, makes material fall to the first sorting unit 400 along waterfall type baiting structure 320 in waterfall type。
Separation system 1 according to embodiments of the present invention, the materials such as lamellar, strip, Folium Camelliae sinensis that the spring property such as lobate is less, plastics, Chinese medicine, Nicotiana tabacum L. can be sorted, both can according to colour sorting, can also sort according to shape and texture, or according to hybrid-type sortings of multiple features such as color, shape and textures。
Other compositions of separation system 1 according to embodiments of the present invention and operation are all known for those of ordinary skills, are not detailed herein。
In describing the invention, it will be appreciated that, term " " center ", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness ", " on ", D score, " front ", " afterwards ", " left side ", " right side ", " vertically ", " level ", " top ", " end " " interior ", " outward ", " clockwise ", orientation or the position relationship of the instruction such as " counterclockwise " are based on orientation shown in the drawings or position relationship, it is for only for ease of the description present invention and simplifies description, rather than the device of instruction or hint indication or element must have specific orientation, with specific azimuth configuration and operation, therefore it is not considered as limiting the invention。
Additionally, term " first ", " second " are only for descriptive purposes, and it is not intended that indicate or imply relative importance or the implicit quantity indicating indicated technical characteristic。Thus, define " first ", the feature of " second " can express or implicitly include one or more these features。In describing the invention, " multiple " are meant that at least two, for instance two, three etc., unless otherwise expressly limited specifically。
In the present invention, unless otherwise clearly defined and limited, the term such as term " installation ", " being connected ", " connection ", " fixing " should be interpreted broadly, for instance, it is possible to it is fixing connection, it is also possible to be removably connect, or integral;Can be mechanically connected, it is also possible to be electrical connection;Can be joined directly together, it is also possible to be indirectly connected to by intermediary, it is possible to be connection or the interaction relationship of two elements of two element internals。For the ordinary skill in the art, it is possible to understand above-mentioned term concrete meaning in the present invention as the case may be。
In the present invention, unless otherwise clearly defined and limited, fisrt feature second feature it " on " or D score can include the first and second features and directly contact, it is also possible to include the first and second features and be not directly contact but by the other characterisation contact between them。And, fisrt feature second feature " on ", " top " and " above " include fisrt feature directly over second feature and oblique upper, or be merely representative of fisrt feature level height higher than second feature。Fisrt feature second feature " under ", " lower section " and " below " include fisrt feature immediately below second feature and obliquely downward, or be merely representative of fisrt feature level height less than second feature。
In the description of this specification, specific features, structure, material or feature that the description of reference term " embodiment ", " some embodiments ", " example ", " concrete example " or " some examples " etc. means in conjunction with this embodiment or example describe are contained at least one embodiment or the example of the present invention。In this manual, the schematic representation of above-mentioned term is necessarily directed to identical embodiment or example。And, the specific features of description, structure, material or feature can combine in an appropriate manner in any one or more embodiments or example。Additionally, the different embodiments described in this specification or example can be carried out engaging and combining by those skilled in the art。
Although above it has been shown and described that embodiments of the invention, it is understandable that, above-described embodiment is illustrative of, it is impossible to be interpreted as limitation of the present invention, and above-described embodiment can be changed, revises, replace and modification by those of ordinary skill in the art within the scope of the invention。

Claims (10)

1. a separation system, it is characterised in that including:
Support;
Feed arrangement, described feed arrangement is installed on the bracket;
First sorting unit, the first sorting unit is installed on the bracket and is positioned at below described feed arrangement, and described first sorting unit connects with described feed arrangement and described first sorting unit has the first sorting discharging opening and first and rejects discharging opening;
Second sorting unit, described second sorting unit is installed on the bracket and is positioned at below described first sorting unit, and described second sorting unit connects with described first sorting discharging opening and described second sorting unit has the second sorting discharging opening and second and rejects discharging opening;
3rd sorting unit, described 3rd sorting unit is movably arranged at below described second sorting unit between primary importance, the second position and the 3rd position, described 3rd sorting unit is rejected discharging opening and is connected, connects with described second rejecting discharging opening when the described second position, connects with described second sorting discharging opening when described three position when described primary importance with described first, and described 3rd sorting unit has the 3rd sorting discharging opening and the 3rd and rejects discharging opening。
2. separation system according to claim 1, it is characterised in that described first sorting unit, described second sorting unit and described 3rd sorting unit include respectively:
The scanning camera of image information it is scanned and obtains by treating sorting material;
Described image information is compared the controller judging to treat material separating;
By spray gas reject described in treat that the rejecting mechanism of material separating, described rejecting mechanism include the signal receiving described controller with the electromagnetic valve controlling gas and being turned on and off with for spraying the nozzle of gas。
3. separation system according to claim 2, it is characterised in that described scanning camera is colored electric charge coupling high-speed camera and/or near infrared sensor camera。
4. separation system according to claim 2, it is characterized in that, described first sorting unit, described second sorting unit and described 3rd sorting unit respectively further comprise illuminator, and the contiguous described scanning camera of described illuminator is arranged thinks that described scanning camera provides light source。
5. separation system according to claim 4, it is characterised in that described illuminator includes:
LED illumination lamp;
Actuator, described actuator is connected with described LED illumination lamp and controls keying and the brightness of described LED illumination lamp。
6. the separation system according to any one of claim 1-5, it is characterised in that described feed arrangement includes:
Lateral oscillators;
Waterfall type baiting structure, described lateral oscillators is by described waterfall type baiting structure blanking。
7. separation system according to claim 1, it is characterised in that described feed arrangement and described first rejecting discharging opening, the second sorting discharging opening, the second rejecting discharging opening, the 3rd sorting discharging opening, the 3rd rejecting discharge outlet are equipped with permanent magnet。
8. separation system according to claim 1, it is characterised in that described support includes:
Lower bracket;
Upper bracket, described upper bracket is removably mounted in described lower bracket and is positioned at above described lower bracket, and described feed arrangement, described first sorting unit and described second sorting unit are arranged in described upper bracket。
9. separation system according to claim 8, it is characterised in that the bottom of described 3rd sorting unit is provided with for making described 3rd sorting unit travel mechanism of movement between described primary importance, the described second position and described 3rd position。
10. separation system according to claim 8, it is characterised in that described 3rd sorting unit is movably mounted in described lower bracket between described primary importance, the described second position and the described second position。
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CN106378316A (en) * 2016-12-09 2017-02-08 昭平县科学技术指导站 Grading and color sorting device and method for tea
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CN110076095A (en) * 2019-04-23 2019-08-02 中山慧能科技有限公司 Bad part eject conveying device
CN110193474A (en) * 2019-05-28 2019-09-03 安徽中科光电色选机械有限公司 A kind of selecting rice color sorter
WO2020116096A1 (en) * 2018-12-06 2020-06-11 株式会社サタケ Optical sorter
CN116741495A (en) * 2023-07-18 2023-09-12 东莞市宇丰磁电制品有限公司 Automatic magnetic sheet magnetizing machine with screening function

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CN106378316A (en) * 2016-12-09 2017-02-08 昭平县科学技术指导站 Grading and color sorting device and method for tea
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WO2020116096A1 (en) * 2018-12-06 2020-06-11 株式会社サタケ Optical sorter
JP2020089847A (en) * 2018-12-06 2020-06-11 株式会社サタケ Optical sorter
CN113165024A (en) * 2018-12-06 2021-07-23 株式会社佐竹 Optical sorting machine
JP7176386B2 (en) 2018-12-06 2022-11-22 株式会社サタケ optical sorter
CN110076095A (en) * 2019-04-23 2019-08-02 中山慧能科技有限公司 Bad part eject conveying device
CN110076095B (en) * 2019-04-23 2024-01-26 中山慧能科技有限公司 Defective product removing and conveying device
CN110193474A (en) * 2019-05-28 2019-09-03 安徽中科光电色选机械有限公司 A kind of selecting rice color sorter
CN116741495A (en) * 2023-07-18 2023-09-12 东莞市宇丰磁电制品有限公司 Automatic magnetic sheet magnetizing machine with screening function

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