CN105679624B - A kind of electronic emission material of resistance to bombardment and preparation method thereof - Google Patents

A kind of electronic emission material of resistance to bombardment and preparation method thereof Download PDF

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Publication number
CN105679624B
CN105679624B CN201610120082.2A CN201610120082A CN105679624B CN 105679624 B CN105679624 B CN 105679624B CN 201610120082 A CN201610120082 A CN 201610120082A CN 105679624 B CN105679624 B CN 105679624B
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parts
bombardment
resistance
electronic emission
emission material
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CN105679624A (en
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姚斌雄
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Ningbo Klite Electric Manufacture Co Ltd
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Ningbo Klite Electric Manufacture Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J1/00Details of electrodes, of magnetic control means, of screens, or of the mounting or spacing thereof, common to two or more basic types of discharge tubes or lamps
    • H01J1/02Main electrodes
    • H01J1/13Solid thermionic cathodes
    • H01J1/14Solid thermionic cathodes characterised by the material
    • H01J1/142Solid thermionic cathodes characterised by the material with alkaline-earth metal oxides, or such oxides used in conjunction with reducing agents, as an emissive material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J1/00Details of electrodes, of magnetic control means, of screens, or of the mounting or spacing thereof, common to two or more basic types of discharge tubes or lamps
    • H01J1/02Main electrodes
    • H01J1/13Solid thermionic cathodes
    • H01J1/14Solid thermionic cathodes characterised by the material
    • H01J1/144Solid thermionic cathodes characterised by the material with other metal oxides as an emissive material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J9/00Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
    • H01J9/02Manufacture of electrodes or electrode systems

Abstract

The present invention relates to illuminating material field, a kind of electronic emission material of resistance to bombardment and preparation method thereof is disclosed.The electronic emission material of resistance to bombardment includes the material of following mass parts:52 56 parts of Ba (CO)2, 30 34 parts of Sr (CO)2, 10 15 parts of Ca (CO)2, 13 parts of rare earth oxides.Preparation method is to weigh Ba (NO by proportioning3)2Solution, Sr (NO3)2Solution, Ca (NO3)2Solution is simultaneously well mixed, and mixed nitrate saline solution is made, and (NH is instilled into the mixed nitrate saline solution4)2CO3Solution obtains co-precipitation crystallization, and co-precipitation crystallization drying, and the 56h of ball milling 40 are taken after filtering, CeO is eventually adding2And the well mixed electronic emission material that resistance to bombardment is just made.The electronic emission material of the resistance to bombardment of the present invention has that caking property is good, resistance to particle bombardment is good, low work function the characteristics of, being capable of effective prolonging lamp tube service life.

Description

A kind of electronic emission material of resistance to bombardment and preparation method thereof
Technical field
The present invention relates to illuminating material field, more particularly to a kind of electronic emission material of resistance to bombardment and preparation method thereof.
Background technology
Cathode fluorescent tube is on startup because the cathodic sputtering that the bombardment of strong cation is caused can be such that negative electrode causes greatly Damage, so as to highly shortened the life-span of lamp.Ba (CO) in usual electronic powder2:Sr(CO)2:Ca(CO)2Mass ratio About 53:40:7, in order to which the resistance to bombardment ability for increasing negative electrode can add 5% ZrO toward contact2
The composition of triplex carbonate in novel electron emissive material, species, species, the ratio of the shape of crystallization and additive Have a great impact etc. the anticathode performance of factor.
Wherein Ca (CO)2Effect be to strengthen the cementability of coating and filament to reduce electronic powder because Ions Bombardment is de- Fall, but Ca (CO)2Decomposition temperature be 600 DEG C, and the CaO of generation after decomposing easily distils, thus during exhaust There is loss.
ZrO2The resistance to bombardment ability of electronic powder can be improved, the loss of calcium activated is reduced, but can be caused and BaO2Reaction disappears The too many active barium of consumption is so as to increase the work function on surface, and electron emission capability degenerates.
Therefore develop that a kind of caking property is good, resistance to particle bombardment is good, low work function electronic emission material is highly desirable to.
The content of the invention
In order to solve the above-mentioned technical problem, the invention provides a kind of electronic emission material of resistance to bombardment and its preparation side Method.The electronic emission material of the resistance to bombardment of the present invention has that caking property is good, resistance to particle bombardment is good, low work function the characteristics of, can Effectively extend the life-span of lamp.
The present invention concrete technical scheme be:A kind of electronic emission material of resistance to bombardment, includes the material of following mass parts:
52-56 parts of Ba (CO)2,
30-34 parts of Sr (CO)2,
10-15 parts of Ca (CO)2,
1-3 parts of rare earth oxides.
Preferably, the rare earth oxide is CeO2
Cathode fluorescent tube is on startup because the cathodic sputtering that the bombardment of strong cation is caused can be such that negative electrode causes greatly Damage, so as to highly shortened the life-span of lamp.Ba (CO) in usual electronic powder2:Sr(CO)2:Ca(CO)2Mass ratio About 53:40:7, in order to which the resistance to bombardment ability for increasing negative electrode can add 5% ZrO toward contact2.Three in novel electron emissive material The anticathode performance of factor such as the composition of first carbonate, species, species, the ratio of the shape of crystallization and additive has very big shadow Ring.
Wherein Ca (CO)2Effect be to strengthen the cementability of coating and filament to reduce electronic powder because Ions Bombardment is de- Fall, but Ca (CO)2Decomposition temperature be 600 DEG C, and the CaO of generation after decomposing easily distils, thus during exhaust There is loss.Therefore after numerous studies, on the premise of other performances of emissive material are not substantially influenceed, the present invention is banged resistance to Ca (CO) in the electronic emission material hit2Amount adjusted.
ZrO2The resistance to bombardment ability of electronic powder can be improved, the loss of calcium activated is reduced, but can be caused and BaO2Reaction disappears The too many active barium of consumption is so as to increase the work function on surface, and electron emission capability degenerates.The electron emission of the resistance to bombardment of the present invention Rare earth oxide is added with material, because rare earth oxide there are following features:Work function is low, between 2-3eV;Rare earth oxide Relatively stablize and be difficult to volatilize, be amenable to 1500 DEG C of high temperature, the operating temperature of general negative electrode is between 950-1100 DEG C;Anti- poisoning energy Power is strong, and resistance to Ions Bombardment.Therefore rare earth oxide can improve this property condition, therefore the present invention is in electronic emission material Formula adjusted, make electronic emission material have caking property it is good, resistance to Ions Bombardment is good, low work function the advantages of.
Preferably, the electronic emission material of the resistance to bombardment by following mass parts material composition:
54 parts of Ba (CO)2,
32 parts of Sr (CO)2,
14 parts of Ca (CO)2,
2 parts of CeO2
Preferably, the electronic emission material of the resistance to bombardment also includes 0.5-1.5 parts Sc and 0.5-1.5 parts Sc2O3
The present invention adds Sc and Sc in launching electronics material2O3,
The length in ordinary oxide electrode life-span under high current density is mainly determined by the semiconductor property of coated substance Fixed.Because conductivity is high, work as high current(When particularly negative electrode is preheated)When, coating produce Joule heat can make BaO and Ba seriously evaporates in coating surface, or even can occur the hardened phenomenon of coating melting, can cause the loss of emitting material.The present invention exists Sc and Sc is added in launching electronics material2O3So that these phenomenons will not be produced when negative electrode is operated in high current.
Another aspect electric current flows through coating it also occur that electrolysis, the semiconductor property of coating causes in coating in appearance Electric field E, and filament metal is pointed to, cause O in BaO crystal grain2-Ion and Ba2+Ion makees moving type transition in lattice defect, Coating surface discharges O2, increase oxygen vacancy in lattice, Ba donor concentrations are improved, and Ba2+Ion is then migrated to filament direction, Electronics is obtained on filament metal and becomes Ba atoms, the near interface of coating and filament is gathered in, part of Ba atom is towards coating Interior diffusion, is conducive to spreading in transmitting, another part filament, on the crystal boundary full of filament, is unfavorable for transmitting.Therefore in high current And under high vacuum condition, what the direction that BaO thermal decompositions in itself and electrolysis are advantageous for alms giver Ba was carried out.In the later stage in life-span, The reduction that active element rises becomes secondary.So it is not that influence oxide-coated cathode is stable that active element is obstructed in intermediate layer The main cause of work.
The present invention adds Sc and Sc in launching electronics material2O3, Sc and Sc in the cathode2O3The mechanism of action be:Coating In Ba2+, O2-, Sc3+ ion has stronger interaction, makes Ba2+, O2-Ion departs from the energy threshold increase of lattice position, So as to restrained effectively Ba2+, O2-Migration, diffusion with evaporation.Sc2O3Itself it is not effective emitter, but composite oxygen The carrier function that compound rises in the coating, makes BaO at high temperature not hardened;The presence of Sc elements, improves the conduction of coating Property, cathode temperature is evenly distributed, make the decay of negative electrode slow;So as to extend the life-span.
Preferably, the electronic emission material of the resistance to bombardment by following mass parts material composition:
54 parts of Ba (CO)2,
32 parts of Sr (CO)2,
14 parts of Ca (CO)2,
2 parts of CeO2,
1 part of Sc,
1 part of Sc2O3
A kind of preparation method of the electronic emission material of resistance to bombardment, comprises the following steps:
Carbonic acid ammonia is added in 38-42 DEG C of pure water and stirred evenly, rear addition ammoniacal liquor to be dissolved simultaneously stirs 4-6min, makes solution PH is 7-8, and mixed solution is made;Ba (NO are weighed respectively by proportioning3)2, Sr (NO3)2, Ca (NO3)2And be well mixed, it is made mixed Close nitrate and the phase is dissolved in boiled pure water, be incubated to 80-84 DEG C, mixed solution drop obtained above is added dropwise and does not stop Stirring, temperature control is at 75-80 DEG C, until complete reaction precipitation, is again heated to boiling, stops heating and standing 25-35min, Cleaned after upper liquid is outwelled with 80-90 DEG C of pure water, standing 8-12min is washed every time, then upper liquid is outwelled into addition equivalent Pure water clean again, 10 times repeatedly;Then successively by vacuum filtration, 130-140 DEG C of drying 20-28h adds CeO2, ball Grind 40-56h;Finally cross after 300-350 mesh sub-sieves and the electronic emission material of resistance to bombardment is just made.
A kind of preparation method of the electronic emission material of resistance to bombardment, comprises the following steps:
Carbonic acid ammonia is added in 38-42 DEG C of pure water and stirred evenly, rear addition ammoniacal liquor to be dissolved simultaneously stirs 4-6min, makes solution PH is 7-8, and mixed solution is made;Ba (NO are weighed respectively by proportioning3)2, Sr (NO3)2, Ca (NO3)2And be well mixed, it is made mixed Close nitrate and the phase is dissolved in boiled pure water, be incubated to 80-84 DEG C, mixed solution drop obtained above is added dropwise and does not stop Stirring, temperature control is at 75-80 DEG C, until complete reaction precipitation, is again heated to boiling, stops heating and standing 25-35min, Cleaned after upper liquid is outwelled with 80-90 DEG C of pure water, standing 8-12min is washed every time, then upper liquid is outwelled into addition equivalent Pure water clean again, 10 times repeatedly;Then successively by vacuum filtration, 130-140 DEG C of drying 20-28h adds CeO2、Sc And Sc2O3Ball milling 40-56h;Finally cross after 300-350 mesh sub-sieves and the electronic emission material of resistance to bombardment is just made.
The reaction equation synthesized in above process is:Ca(NO3)2+Ba(NO3)2+Sr(NO3)2+(NH4)2CO3+NH3·H2O →(Ba·Sr·Ca)CO3↓+NH4NO3
It is compared with the prior art, the beneficial effects of the invention are as follows:The electronic emission material of the resistance to bombardment of the present invention has viscous Good, resistance to particle bombardment is good for knot property, low work function the characteristics of, be capable of the life-span of effective prolonging lamp tube.The fluorescent tube on-off times being made 40-50% can be increased.
Embodiment
With reference to embodiment, the invention will be further described.
Embodiment 1
A kind of electronic emission material of resistance to bombardment, includes the material of following mass parts:
54 parts of Ba (CO)2,
32 parts of Sr (CO)2,
14 parts of Ca (CO)2,
2 parts of CeO2
A kind of preparation method of the electronic emission material of resistance to bombardment:
Carbonic acid ammonia is put into and heated in 40 DEG C of pure water, is stirred evenly with nylon rod, after after all dissolvings, is measured with graduated cylinder Must the ammoniacal liquor of the amount of being be put into, and stir 5min, make its acid-base value between 7-8, be fitted into bottle, with the rubber of carrying pipe Plug is covered.One of conduit is dropper.
Barium nitrate, strontium nitrate, nitric acid calcium compound are put into porcelain enamel barrel by proportioning, then boiled pure water is poured into, Stirred with nylon rod, until mixture all dissolves.82 DEG C are heated to, the solution instilled in bottle does not stop stirring, temperature Control is at 77.5 DEG C.Until complete reaction precipitation.Boiling is again heated to, stops standing 30min on heating cover, upper liquid is fallen Fall, be transferred to be washed in Plastic Drum.Cleaned with 85 DEG C of pure water, standing 10min is washed every time, upper liquid is outwelled into addition equivalent Pure water wash again, 10 times repeatedly.Vacuum filtration, untill draining;Powder is filled with enamel tray, filter paper is covered, 135 DEG C are dried 24 hours; Add CeO2, ball milling 28h, with the sieving of 300-350 mesh nylon sub-sieve.Get product.
Embodiment 2
A kind of electronic emission material of resistance to bombardment, includes the material of following mass parts:
52 parts of Ba (CO)2,
34 parts of Sr (CO)2,
15 parts of Ca (CO)2,
1 part of CeO2
A kind of preparation method of the electronic emission material of resistance to bombardment:
Carbonic acid ammonia is put into and heated in 38 DEG C of pure water, is stirred evenly with nylon rod, after after all dissolvings, is measured with graduated cylinder Must the ammoniacal liquor of the amount of being be put into, and stir 4min, make its acid-base value between 7-8, be fitted into bottle, with the rubber of carrying pipe Plug is covered.One of conduit is dropper.
Barium nitrate, strontium nitrate, nitric acid calcium compound are put into porcelain enamel barrel by proportioning, then boiled pure water is poured into, Stirred with nylon rod, until mixture all dissolves.80 DEG C are heated to, the solution instilled in bottle does not stop stirring, temperature Control is at 75 DEG C.Until complete reaction precipitation.Boiling is again heated to, stops standing 25min on heating cover, upper liquid is outwelled, It is transferred to be washed in Plastic Drum.Cleaned with 80 DEG C of pure water, standing 8min is washed every time, upper liquid is outwelled and adds the pure of equivalent Water purification is washed again, 10 times repeatedly.Vacuum filtration, untill draining;Powder is filled with enamel tray, filter paper is covered, 130 DEG C are dried 20 hours;Add CeO2, ball milling 40h, with the sieving of 300-350 mesh nylon sub-sieve.Get product.
Embodiment 3
A kind of electronic emission material of resistance to bombardment, includes the material of following mass parts:
56 parts of Ba (CO)2,
30 parts of Sr (CO)2,
10 parts of Ca (CO)2,
3 parts of CeO2
A kind of preparation method of the electronic emission material of resistance to bombardment:
Carbonic acid ammonia is put into and heated in 42 DEG C of pure water, is stirred evenly with nylon rod, after after all dissolvings, is measured with graduated cylinder Must the ammoniacal liquor of the amount of being be put into, and stir 6min, make its acid-base value between 7-8, be fitted into bottle, with the rubber of carrying pipe Plug is covered.One of conduit is dropper.
Barium nitrate, strontium nitrate, nitric acid calcium compound are put into porcelain enamel barrel by proportioning, then boiled pure water is poured into, Stirred with nylon rod, until mixture all dissolves.84 DEG C are heated to, the solution instilled in bottle does not stop stirring, temperature Control is at 80 DEG C.Until complete reaction precipitation.Boiling is again heated to, stops standing 25min on heating cover, upper liquid is outwelled, It is transferred to be washed in Plastic Drum.Cleaned with 90 DEG C of pure water, standing 12min is washed every time, upper liquid is outwelled and adds equivalent Pure water is washed again, 10 times repeatedly.Vacuum filtration, untill draining;Powder is filled with enamel tray, filter paper is covered, 140 DEG C are dried 28 hours;Plus Enter CeO2, ball milling 56h, with the sieving of 300-350 mesh nylon sub-sieve.Get product.
Embodiment 4
A kind of electronic emission material of resistance to bombardment, includes the material of following mass parts:
54 parts of Ba (CO)2,
32 parts of Sr (CO)2,
12.5 parts of Ca (CO)2,
2 parts of CeO2,
1 part of Sc,
1 part of Sc2O3
A kind of preparation method of the electronic emission material of resistance to bombardment:
Carbonic acid ammonia is put into and heated in 40 DEG C of pure water, is stirred evenly with nylon rod, after after all dissolvings, is measured with graduated cylinder Must the ammoniacal liquor of the amount of being be put into, and stir 5min, make its acid-base value between 7-8, be fitted into bottle, with the rubber of carrying pipe Plug is covered.One of conduit is dropper.
Barium nitrate, strontium nitrate, nitric acid calcium compound are put into porcelain enamel barrel by proportioning, then boiled pure water is poured into, Stirred with nylon rod, until mixture all dissolves.82 DEG C are heated to, the solution instilled in bottle does not stop stirring, temperature Control is at 77.5 DEG C.Until complete reaction precipitation.Boiling is again heated to, stops standing 30min on heating cover, upper liquid is fallen Fall, be transferred to be washed in Plastic Drum.Cleaned with 85 DEG C of pure water, standing 10min is washed every time, upper liquid is outwelled into addition equivalent Pure water wash again, 10 times repeatedly.Vacuum filtration, untill draining;Powder is filled with enamel tray, filter paper is covered, 135 DEG C are dried 24 hours; Add CeO2, Sc and Sc2O3, ball milling 28h, with the sieving of 300-350 mesh nylon sub-sieve.Get product.
Embodiment 5
A kind of electronic emission material of resistance to bombardment, includes the material of following mass parts:
52 parts of Ba (CO)2,
34 parts of Sr (CO)2,
15 parts of Ca (CO)2,
1 part of CeO2,
0.5 part of Sc,
0.5 part of Sc2O3
A kind of preparation method of the electronic emission material of resistance to bombardment:
Carbonic acid ammonia is put into and heated in 38 DEG C of pure water, is stirred evenly with nylon rod, after after all dissolvings, is measured with graduated cylinder Must the ammoniacal liquor of the amount of being be put into, and stir 4min, make its acid-base value between 7-8, be fitted into bottle, with the rubber of carrying pipe Plug is covered.One of conduit is dropper.
Barium nitrate, strontium nitrate, nitric acid calcium compound are put into porcelain enamel barrel by proportioning, then boiled pure water is poured into, Stirred with nylon rod, until mixture all dissolves.80 DEG C are heated to, the solution instilled in bottle does not stop stirring, temperature Control is at 75 DEG C.Until complete reaction precipitation.Boiling is again heated to, stops standing 25min on heating cover, upper liquid is outwelled, It is transferred to be washed in Plastic Drum.Cleaned with 80 DEG C of pure water, standing 8min is washed every time, upper liquid is outwelled and adds the pure of equivalent Water purification is washed again, 10 times repeatedly.Vacuum filtration, untill draining;Powder is filled with enamel tray, filter paper is covered, 130 DEG C are dried 20 hours;Add CeO2, Sc and Sc2O3, ball milling 40h, with the sieving of 300-350 mesh nylon sub-sieve.Get product.
Embodiment 6
A kind of electronic emission material of resistance to bombardment, includes the material of following mass parts:
By the material composition of following mass parts:
56 parts of Ba (CO)2,
30 parts of Sr (CO)2,
10 parts of Ca (CO)2,
3 parts of CeO2,
1.5 parts of Sc,
1.5 parts of Sc2O3
A kind of preparation method of the electronic emission material of resistance to bombardment:
Carbonic acid ammonia is put into and heated in 42 DEG C of pure water, is stirred evenly with nylon rod, after after all dissolvings, is measured with graduated cylinder Must the ammoniacal liquor of the amount of being be put into, and stir 6min, make its acid-base value between 7-8, be fitted into bottle, with the rubber of carrying pipe Plug is covered.One of conduit is dropper.
Barium nitrate, strontium nitrate, nitric acid calcium compound are put into porcelain enamel barrel by proportioning, then boiled pure water is poured into, Stirred with nylon rod, until mixture all dissolves.84 DEG C are heated to, the solution instilled in bottle does not stop stirring, temperature Control is at 80 DEG C.Until complete reaction precipitation.Boiling is again heated to, stops standing 25min on heating cover, upper liquid is outwelled, It is transferred to be washed in Plastic Drum.Cleaned with 90 DEG C of pure water, standing 12min is washed every time, upper liquid is outwelled and adds equivalent Pure water is washed again, 10 times repeatedly.Vacuum filtration, untill draining;Powder is filled with enamel tray, filter paper is covered, 140 DEG C are dried 28 hours;Plus Enter CeO2, Sc and Sc2O3, ball milling 56h, with the sieving of 300-350 mesh nylon sub-sieve.Get product.
Comparative example
53 parts of Ba (CO)2,
40 parts of Sr (CO)2,
7 parts of Ca (CO)2,
5 parts of ZrO2
Embodiment 1-6 electronic emission material has that caking property is good, resistance to particle bombardment is good, low work function the characteristics of, can The life-span of effective prolonging lamp tube.The fluorescent tube being made is compared with the fluorescent tube that comparative example is made, and on-off times can increase 40-50%.
Raw materials used in the present invention, equipment, is the conventional raw material, equipment of this area unless otherwise noted;In the present invention Method therefor, is the conventional method of this area unless otherwise noted.
It is described above, only it is presently preferred embodiments of the present invention, not the present invention is imposed any restrictions, it is every according to the present invention Any simple modification, change and equivalent transformation that technical spirit is made to above example, still fall within the technology of the present invention side The protection domain of case.

Claims (2)

1. a kind of electronic emission material of resistance to bombardment, it is characterised in that include the material of following mass parts:
54 parts of BaCO3,
32 parts of SrCO3,
14 parts of CaCO3,
2 parts of CeO2,
1 part of Sc,
1 part of Sc2O3
2. a kind of a kind of preparation method of the electronic emission material of resistance to bombardment as claimed in claim 1, it is characterised in that including Following steps:
Carbonic acid ammonia is added in 38-42 DEG C of pure water and stirred evenly, it is to be dissolved after add ammoniacal liquor and simultaneously stir 4-6min, make the pH value of solution be 7-8, is made mixed solution;Ba (NO are weighed respectively by proportioning3)2, Sr (NO3)2, Ca (NO3)2And be well mixed, mixing nitre is made Phase is simultaneously dissolved in boiled pure water by hydrochlorate, is incubated to 80-84 DEG C, and mixed solution drop obtained above is added dropwise and does not stop to stir Mix, temperature control is at 75-80 DEG C, until complete reaction precipitation, is again heated to boiling, stops heating and stand 25-35min, will Upper liquid is cleaned after outwelling with 80-90 DEG C of pure water, standing 8-12min is washed every time, then upper liquid is outwelled into addition equivalent Pure water is cleaned again, 10 times repeatedly;Then successively by vacuum filtration, 130-140 DEG C of drying 20-28h adds CeO2, Sc and Sc2O3Ball milling 40-56h;Finally cross after 300-350 mesh sub-sieves and the electronic emission material of resistance to bombardment is just made.
CN201610120082.2A 2016-03-03 2016-03-03 A kind of electronic emission material of resistance to bombardment and preparation method thereof Expired - Fee Related CN105679624B (en)

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