CN104733267A - High ionization rate oxide cathode plasma source and preparation method thereof - Google Patents
High ionization rate oxide cathode plasma source and preparation method thereof Download PDFInfo
- Publication number
- CN104733267A CN104733267A CN201510066212.4A CN201510066212A CN104733267A CN 104733267 A CN104733267 A CN 104733267A CN 201510066212 A CN201510066212 A CN 201510066212A CN 104733267 A CN104733267 A CN 104733267A
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- Prior art keywords
- plasma source
- ionization rate
- powder
- high ionization
- cathode plasma
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J1/00—Details of electrodes, of magnetic control means, of screens, or of the mounting or spacing thereof, common to two or more basic types of discharge tubes or lamps
- H01J1/02—Main electrodes
- H01J1/13—Solid thermionic cathodes
- H01J1/14—Solid thermionic cathodes characterised by the material
- H01J1/142—Solid thermionic cathodes characterised by the material with alkaline-earth metal oxides, or such oxides used in conjunction with reducing agents, as an emissive material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J9/00—Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
- H01J9/02—Manufacture of electrodes or electrode systems
- H01J9/04—Manufacture of electrodes or electrode systems of thermionic cathodes
Abstract
The invention discloses a high ionization rate oxide cathode plasma source and a preparation method thereof. The high ionization rate oxide cathode plasma source comprises, by weight, one part of BaCO3, 0.6-0.8 part of SrCO3, 0.05-0.2 part of CaCO3 and 0.05-0.2 part of Sc2O3. The chemical purity of the BaCO3, the chemical purity of the SrCO3, the chemical purity of the CaCO3 and the chemical purity of the Sc2O3 are all 99.99%. The high ionization rate oxide cathode plasma source has the advantages that the emissive power of a cathode is improved while the ignition phenomenon is restrained.
Description
Technical field
The present invention relates to a kind of high ionization rate oxide coated cathode plasma source and preparation method thereof.
Background technology
The LAPD device of UCLA university of the U.S. completes the design of large area oxide coated cathode the earliest, oxide coated cathode emissive material is alkaline earth oxide, but they in an atmosphere cannot stable existence, at high temperature must decompose generation by alkaline earth metal carbonate or hydroxide.Generally we use alkaline earth metal carbonate, and it is stable chemical nature in an atmosphere, and under vacuum conditions, pyrolysis produces oxide.Common alkaline earth oxide has CaO, SrO and BaO, and barytic work function is minimum, is good emissive material.BaO is by BaCO under high temperature
3decompose and produce, its reaction equation is as follows:
BaCO
3→BaO+CO
2
Under BaO high temperature, evaporation capacity is too large, and it can be combined with brium carbonate in thermal decomposition process, generates (BaOBaCO
3), this salt fusing point is low, fusing can generate hard close structure, be unfavorable for cathode activation and transmitting in decomposable process.Appropriate SrCO is added in carbonate
3, SrO than the more Zao generation of BaO and infusibility, can suppress the sintering of coating like this.CaCO
3coating can be made firmer, more resistance to Ions Bombardment, bond also more firm with negative electrode simultaneously.This is for extremely important as plasma source because Ions Bombardment sputtering can make coating thinning, emissivities decline and uneven.Also have a lot of people to think, SrO, CaO can adsorb more free barium, and can suppress the evaporation of free barium, form more launching centre.The reaction equation of the mixture of carbonate is:
Ba(Sr,Ca)CO
3→Ba(Sr,Ca)O+CO
2
This oxide coated cathode is relative to hot filament cathode, and its emission effciency has had significant lifting, but (normal operating discharge electric current is 0-10A/cm at big current launching condition
2) under easily sparking cause cathode impaired, the existence of sparking limits its emission effciency.
Why oxide coated cathode strikes sparks is because big current flows through coating and causes local overheating, and a large amount of free barium evaporation vaporizations, pile up ionization at cathode surface, then coating removes by a large amount of Ions Bombardment coating.If suppress sparking or reduce emission current, or increasing the conductivity of coating.The resistance of coating is divided into two parts, and one is powder coating resistance, and another part to form an intermediate layer between Base Metal and coating, and this part also has sizable resistance.The formation in intermediate layer is that reducing substances diffuses to based metal surfaces and barium monoxide generation reduction reaction because there is a large amount of reducing substanceses Base Metal inside, and reducing power the strongest be exactly elemental silicon, react as follows:
Si+2BaO→2Ba+SiO
2
2BaO+SiO
2→Ba
2SiO
4
The SiO that reaction generates
2(silicon dioxide) and Ba
2siO
4(BaOBaSiO
3) be the main component in intermediate layer, and they are non-conductive, at based metal surfaces skewness, certain local intermediate layer is thicker, resistance will be larger, may occur two kinds of results like this: one is that big current flows through intermediate layer and causes sparking, one is that intermediate layer forms compact texture for a long time and suppresses reduction reaction.The second situation generally there will not be, because this is a very very long process and requires that Base Metal silicone content is very high, and sparking is very possible.If inhibit the formation in intermediate layer, so from certain aspect, just inhibit sparking.
Summary of the invention
The invention provides a kind of high ionization rate oxide coated cathode plasma source and preparation method thereof, it can increase the emissivities of negative electrode while suppressing spark phenomenon to occur.
Technical problem to be solved by this invention realizes by the following technical solutions:
A kind of high ionization rate oxide coated cathode plasma source, it comprises the material of following parts by weight: brium carbonate BaCO
31 part, strontium carbonate SrCO
30.6-0.8 part, calcium carbonate CaCO
30.05-0.2 part, scandium oxide Sc
2o
30.05-0.2 part.
Described brium carbonate BaCO
3, strontium carbonate SrCO
3, calcium carbonate CaCO
3, scandium oxide Sc
2o
3chemical purity be all 99.99%.
The present invention also comprises a kind of preparation method of high ionization rate oxide coated cathode plasma source, and it comprises the steps:
A, by above-mentioned brium carbonate BaCO
3, strontium carbonate SrCO
3, calcium carbonate CaCO
3, scandium oxide Sc
2o
3proportional arrangement powder;
B, in the ratio of 1g powder 1 ~ 2ml acetic acid isoamyl fat to be added the powder that step a obtains, put into grinder and be ground to particle scale and be less than 3um, then add collodion in the ratio of 1g powder 1 ~ 2ml, after fully mixed, obtain suspension-turbid liquid for subsequent use;
C, use Al
2o
3sand paper clear base metallic plate, and the Base Metal plate of cleaning is fixed on electric turntable;
On the Base Metal plate that the suspension-turbid liquid even application that step b obtains by d obtains to step c;
E, volatilization naturally to be coated or baking are dry;
F, repetition steps d, e, until coating layer thickness reaches 40um-200um.
The invention has the beneficial effects as follows: the present invention adds the Sc of purity 99.99% in carbonate powder
2o
3(scandium oxide) powder increases the emissivities of negative electrode while just can suppressing to strike sparks.Non-conductive for intermediate layer medium reaction is generated Ba by scandium oxide
3sc
4o
9, this reaction condition is high temperature, and General Requirements is higher than 1000 DEG C.The scandium acid barium that reaction generates at high temperature (1000 DEG C ~ 1100 DEG C) has very strong emissivities (50A/cm
2), be the dominant emission material of immersion-type scandium acid negative electrode.Even if when oxide coated cathode working temperature is lower (about 900 DEG C), chemical reaction velocity is comparatively slow, but experiment proved response has still carried out, and significantly improves cathode emission ability and not sparking.
Embodiment
The technological means realized to make the present invention, creation characteristic, reaching object and effect is easy to understand, setting forth the present invention further below.
A kind of high ionization rate oxide coated cathode plasma source, it comprises the material of following parts by weight: brium carbonate BaCO
31 part, strontium carbonate SrCO
30.6-0.8 part, calcium carbonate CaCO
30.05-0.2 part, scandium oxide Sc
2o
30.05-0.2 part.
Brium carbonate BaCO
3, strontium carbonate SrCO
3, calcium carbonate CaCO
3, scandium oxide Sc
2o
3chemical purity be all 99.99%.
The present invention also comprises a kind of preparation method of high ionization rate oxide coated cathode plasma source, and it comprises the steps:
A, by above-mentioned brium carbonate BaCO
3, strontium carbonate SrCO
3, calcium carbonate CaCO
3, scandium oxide Sc
2o
3proportional arrangement powder;
B, in the ratio of 1g powder 1 ~ 2ml acetic acid isoamyl fat to be added the powder that step a obtains, put into grinder and be ground to particle scale and be less than 3um, then add collodion in the ratio of 1g powder 1 ~ 2ml, after fully mixed, obtain suspension-turbid liquid for subsequent use;
C, with 100 order Al
2o
3after sand papering Base Metal plate, then with nonwoven fabrics cleaning, after front surface is bright and clean, with 100 clean order Al
2o
3sand paper, at nickel plate surface paddle-tumble in the same direction, and is fixed on electric turntable by the Base Metal plate of cleaning;
The suspension-turbid liquid that step b obtains by d pours clean spray gun into, examination spray several times, after its tapered even vaporific knot, on the Base Metal plate that even application obtains to step c;
E, volatilization naturally to be coated or baking are dry;
F, repetition steps d, e, until coating layer thickness reaches 40um-200um, regulate spray time according to thickness.
The Sc of purity 99.99% is added in carbonate powder
2o
3(scandium oxide) powder increases the emissivities of negative electrode while just can suppressing to strike sparks, course of reaction is as follows:
20Ni+2Sc
2O
3→4ScNi
5+3O
2
9Ba
2SiO
4+16ScNi
5→4Ba
3Sc
4O
9+6Ba+9Si+80Ni
As can be seen from the above equation, non-conductive for intermediate layer medium reaction is generated Ba by scandium oxide
3sc
4o
9, this reaction condition is high temperature, and General Requirements is higher than 1000 DEG C.The scandium acid barium that reaction generates at high temperature (1000 DEG C ~ 1100 DEG C) has very strong emissivities (50A/cm
2), be the dominant emission material of immersion-type scandium acid negative electrode.Even if when oxide coated cathode working temperature is lower (about 900 DEG C), chemical reaction velocity is comparatively slow, but experiment proved response has still carried out, and significantly improves cathode emission ability and not sparking.
More than show and describe general principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and specification just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection range is defined by appending claims and equivalent thereof.
Claims (3)
1. a high ionization rate oxide coated cathode plasma source, it comprises the material of following parts by weight: brium carbonate BaCO
31 part, strontium carbonate SrCO
30.6-0.8 part, calcium carbonate CaCO
30.05-0.2 part, scandium oxide Sc
2o
30.05-0.2 part.
2. a kind of high ionization rate oxide coated cathode plasma source according to claim 1, is characterized in that: described brium carbonate BaCO
3, strontium carbonate SrCO
3, calcium carbonate CaCO
3, scandium oxide Sc
2o
3chemical purity be all 99.99%.
3. prepare a preparation method for a kind of high ionization rate oxide coated cathode plasma source described in any one of claim 1-2, it is characterized in that: it comprises the steps:
A, by above-mentioned brium carbonate BaCO
3, strontium carbonate SrCO
3, calcium carbonate CaCO
3, scandium oxide Sc
2o
3proportional arrangement powder;
B, in the ratio of 1g powder 1 ~ 2ml acetic acid isoamyl fat to be added the powder that step a obtains, put into grinder and be ground to particle scale and be less than 3um, then add collodion in the ratio of 1g powder 1 ~ 2ml, after fully mixed, obtain suspension-turbid liquid for subsequent use;
C, use Al
2o
3sand paper clear base metallic plate, and the Base Metal plate of cleaning is fixed on electric turntable;
On the Base Metal plate that the suspension-turbid liquid even application that step b obtains by d obtains to step c;
E, volatilization naturally to be coated or baking are dry;
F, repetition steps d, e, until coating layer thickness reaches 40um-200um.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105679624A (en) * | 2016-03-03 | 2016-06-15 | 宁波凯耀电器制造有限公司 | Bombardment-resistant electron emission material and preparation method thereof |
CN108417470A (en) * | 2018-03-19 | 2018-08-17 | 中国科学技术大学 | A kind of high ionization rate large area oxide-coated cathode plasma source cathode and production method |
Citations (4)
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CN86104753A (en) * | 1985-07-19 | 1987-01-14 | 三菱电机株式会社 | Cathod for electric valve |
JPH03173035A (en) * | 1989-11-09 | 1991-07-26 | Samsung Electron Devices Co Ltd | Dispenser cathode |
CN1453809A (en) * | 2002-04-25 | 2003-11-05 | 汤姆森许可贸易公司 | Oxide cathode of high density thin emitting zone for eectronic gun |
WO2005062334A1 (en) * | 2003-12-23 | 2005-07-07 | L.G. Philips Displays Netherlands B.V. | Oxide cathode |
-
2015
- 2015-02-04 CN CN201510066212.4A patent/CN104733267A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN86104753A (en) * | 1985-07-19 | 1987-01-14 | 三菱电机株式会社 | Cathod for electric valve |
JPH03173035A (en) * | 1989-11-09 | 1991-07-26 | Samsung Electron Devices Co Ltd | Dispenser cathode |
CN1453809A (en) * | 2002-04-25 | 2003-11-05 | 汤姆森许可贸易公司 | Oxide cathode of high density thin emitting zone for eectronic gun |
WO2005062334A1 (en) * | 2003-12-23 | 2005-07-07 | L.G. Philips Displays Netherlands B.V. | Oxide cathode |
Non-Patent Citations (2)
Title |
---|
姚宗熙等: ""用于CRT的氧化钪分散型阴极的试验研究"", 《真空科学与技术》 * |
胡广海等: ""线性磁化装置氧化物阴极放电"", 《第十五届全国等离子体科学技术会议》 * |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105679624A (en) * | 2016-03-03 | 2016-06-15 | 宁波凯耀电器制造有限公司 | Bombardment-resistant electron emission material and preparation method thereof |
CN105679624B (en) * | 2016-03-03 | 2017-08-25 | 宁波凯耀电器制造有限公司 | A kind of electronic emission material of resistance to bombardment and preparation method thereof |
CN108417470A (en) * | 2018-03-19 | 2018-08-17 | 中国科学技术大学 | A kind of high ionization rate large area oxide-coated cathode plasma source cathode and production method |
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