CN105674134A - Manufacturing device of waterproof LED lamp strip - Google Patents
Manufacturing device of waterproof LED lamp strip Download PDFInfo
- Publication number
- CN105674134A CN105674134A CN201610064188.5A CN201610064188A CN105674134A CN 105674134 A CN105674134 A CN 105674134A CN 201610064188 A CN201610064188 A CN 201610064188A CN 105674134 A CN105674134 A CN 105674134A
- Authority
- CN
- China
- Prior art keywords
- frame
- led lamp
- water
- sizing material
- proof led
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 239000003292 glue Substances 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims description 16
- 238000004513 sizing Methods 0.000 claims description 15
- 239000000853 adhesive Substances 0.000 claims description 9
- 230000001070 adhesive effect Effects 0.000 claims description 9
- 239000000155 melt Substances 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000008018 melting Effects 0.000 abstract 3
- 238000002844 melting Methods 0.000 abstract 3
- 230000035515 penetration Effects 0.000 abstract 2
- 230000005540 biological transmission Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000005034 decoration Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 239000011324 bead Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000005286 illumination Methods 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229920000840 ethylene tetrafluoroethylene copolymer Polymers 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- 229920006352 transparent thermoplastic Polymers 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V31/00—Gas-tight or water-tight arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Led Device Packages (AREA)
- Fastening Of Light Sources Or Lamp Holders (AREA)
Abstract
The invention discloses a manufacturing device of a waterproof LED lamp strip. The manufacturing device comprises a glue filling machine, a mechanical grooving penetration pulling device for grooving a flexible transparent sleeve and penetrating a flexible lamp strip into the flexible transparent sleeve, and a hot melting machine arranged in sequence, wherein the glue filling machine includes a first frame, and a glue filling control system, a glue distributing device and a glue filling device arranged on the first frame; the mechanical grooving penetration pulling device includes a second frame, and a drive, a mounting bracket and an operating head arranged on the second frame; and the hot melting machine includes a third frame, and a transmission mechanism, a hot melting mechanism, a positioning device and a product positioning base arranged on the third frame. The manufacturing device has the beneficial effect of quickly penetrating the LED flexible lamp strip into the flexible transparent sleeve.
Description
Technical field
The present invention relates to the assembly device of a kind of LED. It is more particularly related to the manufacture device of a kind of water-proof LED lamp belt.
Background technology
Existing LED is mainly used in the illumination and decoration of house decoration, external wall elevation, when it is applied to the illumination and decoration of external wall elevation, severe due to outdoor environment, such as rain and wait situation about easily making moist, it easily causes the situation that LED cannot use, therefore LED be sealed to a comparatively important processing step.
Specifically, prior art generally includes after flexible lamp band is penetrated soft transparent housing, soft transparent housing is carried out hot compression operation. And in the step that flexible lamp band penetrates, use a rope being slightly longer than soft transparent housing and steel ball, adopting gases at high pressure to blow steel ball drives it to move to the other end of soft transparent housing, then pull it manually so that flexible lamp band penetrates in soft transparent housing completely. But this manufacture device exists the diameter needed such as soft transparent housing and selects the steel ball of suitable size, and if when running into the situations such as soft transparent housing bending, it is difficult to steel ball is blown out; And finally require over and manually flexible lamp band is involved, waste time and energy, increase the labor intensity of operator, improve production cost, increase business burden.
In another prior art, by the soft transparent housing of cladding flexible lamp band is divided into two independent parts, and each there is flanging, flexible lamp band is inserted after between these two independent outer housings, melt equipment by heat and it is carried out heat melt flanging. But this technique needs to be divided into soft transparent housing two independent parts, and it is respectively provided with flanging, adds heat and melt the time, and improve the production cost of enterprise.
Summary of the invention
It is an object of the invention to solve above-mentioned prior art existing problems, improve the production efficiency of water-proof LED lamp belt, reduce the production cost of enterprise, it is achieved fully automatically flexible lamp band is penetrated the high efficiency production of transparent casing.
In order to realize these purposes such as the present invention and further advantage, providing the manufacture device of a kind of water-proof LED lamp belt, described device includes setting gradually the glue pouring machine of sequence, soft transparent casing is slotted and flexible lamp band penetrates the mechanical slotting of described soft transparent casing and wear drawing device and heat melts machine;
Wherein, described glue pouring machine includes the first frame, and is arranged at the encapsulating control system in the first frame, joins adhesive dispenser, sizing material filling apparatus;
Described mechanical slotting is worn drawing device and is included the second frame, and is arranged at the driver in the second frame, mounting bracket, operating head, and described operating head is removably connected by described mounting bracket and described driver;
Described heat is melted machine and is included the 3rd frame, and is arranged at the drive mechanism in the 3rd frame, Re Rong mechanism, positioner and Product Positioning Block.
Preferably, described first frame upper center be provided with described in join adhesive dispenser, described first frame upper left be provided with described encapsulating control system, described first frame upper right is provided with sizing material filling apparatus; Described encapsulating control system joins adhesive dispenser with described and sizing material filling apparatus is connected, the fill amount of proportioning and sizing material to control sizing material.
Preferably, described mechanical slotting is worn drawing device and is also included controlling driver and operate cephalomotor controller.
Preferably, the two ends of described operating head are respectively arranged with necking tool and chuck.
Preferably, the middle part that described mounting bracket is provided with electric rotating machine, the rotating shaft of described electric rotating machine and described operating head removably connects.
Preferably, described driver is linear electric motors or linear air cylinder.
The present invention at least includes following beneficial effect:
Draw equipment owing to using mechanical slotting to wear in the step that flexible lamp band penetrates soft transparent casing, therefore, it is possible to realize the purpose of full automatic working, reach to reduce manually-operated limitation, improve the effect of production efficiency;
Owing to the outermost layer of LED flexible lamp band is the soft transparent casing by whole LED flexible lamp band hard-pressed bale, the inwall of this soft transparent casing is close on described marine glue surface, so, the water resistance aspect of LED flexible lamp band of the present invention serves the effect of dual fail-safe.
Part is embodied by the further advantage of the present invention, target and feature by description below, and part is also by by being understood by those skilled in the art the research of the present invention and practice.
Accompanying drawing explanation
Fig. 1 is LED sectional view of the present invention;
Fig. 2 is LED schematic top plan view of the present invention;
Fig. 3 is LED structural representation of the present invention;
Fig. 4 is the schematic flow sheet that the present invention manufactures device;
Fig. 5 is the front view that drawing device worn by machinery of the present invention;
Fig. 6 is the top view that drawing device worn by machinery of the present invention.
The soft transparent casing of accompanying drawing labelling: 1-; 2-marine glue; 3-flexible LED circuit board; 4-LED lamp bead; 6-mounting bracket; 7-driver; 8-chuck 9-operating head, 10-necking tool.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail, to make those skilled in the art can implement according to this with reference to description word.
Should be appreciated that used herein such as " have ", existence or the interpolation of other elements one or more or its combination do not allotted in " comprising " and " including " term.
As shown in Figures 1 to 6, a kind of manufacture device of water-proof LED lamp belt, described device includes setting gradually the glue pouring machine of sequence, soft transparent casing 1 is slotted and flexible lamp band penetrates the mechanical slotting of described soft transparent casing 1 and wear drawing device and heat melts machine;
Wherein, described glue pouring machine includes the first frame, and is arranged at the encapsulating control system in the first frame, joins adhesive dispenser, sizing material filling apparatus; Described first frame upper center joins adhesive dispenser described in being provided with, and described first frame upper left is provided with described encapsulating and controls system, and described first frame upper right is provided with sizing material filling apparatus; Described encapsulating control system joins adhesive dispenser with described and sizing material filling apparatus is connected, the fill amount of proportioning and sizing material to control sizing material;
Described mechanical slotting is worn drawing device and is included the second frame, and is arranged at the driver 7 in the second frame, mounting bracket 6, operating head 9, and described operating head 9 is removably connected with described driver 7 by described mounting bracket 6;Also include the controller controlling driver 7 and operating head 9 motion; The two ends of described operating head are respectively arranged with necking tool 10 and chuck 8; The middle part being provided with electric rotating machine, the rotating shaft of described electric rotating machine and described operating head 9 in described mounting bracket 6 removably connects; Described driver 7 is linear electric motors or linear air cylinder;
Described heat is melted machine and is included the 3rd frame, and is arranged at the drive mechanism in the 3rd frame, Re Rong mechanism, positioner and Product Positioning Block.
The method manufacturing device manufacture LED applying described water-proof LED lamp belt comprises the steps:
S1: the flexible LED circuit board 3 of test passes that will have welded, is interconnected to target length; Flexible LED circuit board 3 is cover the copper plate circuit board that copper is 0.2mm thickness, so can increase pliability and the thermal diffusivity of product; Flexible LED circuit board 3 is provided with several LED lamp bead 4;
S2: the flexible LED circuit board 3 of the target length connected is fixed on encapsulating support, marine glue 2 transparent on its front fills, place 8-12 hour and treat that it solidifies, form soft waterproof LED semi-finished product;
S3: the one side at described soft transparent casing 1 is uniformly slotted, and notch is carried out flange process; Soft transparent casing 1 is made up of transparent thermoplastic material, it is preferable that ethylene-tetrafluoroethylene copolymer material;
S4: adopt machinery to wear drawing process, by after solidifying pierce into fluting after the soft waterproof LED semi-finished product of soft transparent casing 1 one end penetrate in soft transparent casing 1;
S5: put in the mould that heat melts equipment by penetrating the half-finished soft transparent casing 1 of flexible lamp band, two flange of described notch are carried out flanging bonding repair cut after obtain finished product.
Drawing process worn by described machinery particularly as follows: described controller first makes described necking tool 10 be positioned at working position, slots with the side to described soft transparent casing 1; After the fluting of soft transparent casing 1 is completed, described controller controls described electric rotating machine and rotates 180 °, described chuck is made to be positioned at working position, described controller controls one end of described chuck clamping flexible lamp band subsequently, and move along the direction being parallel to described soft transparent casing, until described flexible lamp band is penetrated described soft transparent casing.
As it has been described above, such as the present invention, wear draw equipment owing to have employed mechanical slotting, therefore there is the efficiency that penetrates improving flexible lamp band, reduce operator's working strength, reduce the effect of enterprise's production cost.
Although embodiment of the present invention are disclosed as above, but it is not restricted in description and embodiment listed utilization. It can be applied to various applicable the field of the invention completely. For those skilled in the art, it is easily achieved other amendment. Therefore, under the general concept limited without departing substantially from claim and equivalency range, the present invention is not limited to specific details and shown here as the legend with description.
Claims (6)
1. the manufacture device of a water-proof LED lamp belt, it is characterised in that: described device includes setting gradually the glue pouring machine of sequence, soft transparent casing is slotted and flexible lamp band penetrates the mechanical slotting of described soft transparent casing and wear drawing device and heat melts machine;
Wherein, described glue pouring machine includes the first frame, and is arranged at the encapsulating control system in the first frame, joins adhesive dispenser, sizing material filling apparatus;
Described mechanical slotting is worn drawing device and is included the second frame, and is arranged at the driver in the second frame, mounting bracket, operating head, and described operating head is removably connected by described mounting bracket and described driver;
Described heat is melted machine and is included the 3rd frame, and is arranged at the drive mechanism in the 3rd frame, Re Rong mechanism, positioner and Product Positioning Block.
2. the manufacture device of water-proof LED lamp belt as claimed in claim 1, it is characterized in that: described first frame upper center be provided with described in join adhesive dispenser, described first frame upper left is provided with described encapsulating and controls system, and described first frame upper right is provided with sizing material filling apparatus; Described encapsulating control system joins adhesive dispenser with described and sizing material filling apparatus is connected, the fill amount of proportioning and sizing material to control sizing material.
3. the manufacture device of water-proof LED lamp belt as claimed in claim 1, it is characterised in that: described mechanical slotting is worn drawing device and is also included controlling driver and operating cephalomotor controller.
4. the manufacture device of water-proof LED lamp belt as claimed in claim 3, it is characterised in that: the two ends of described operating head are respectively arranged with necking tool and chuck.
5. the manufacture device of water-proof LED lamp belt as claimed in claim 4, it is characterised in that: the middle part being provided with electric rotating machine, the rotating shaft of described electric rotating machine and described operating head in described mounting bracket removably connects.
6. the manufacture device of water-proof LED lamp belt as claimed in claim 3, it is characterised in that: described driver is linear electric motors or linear air cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610064188.5A CN105674134B (en) | 2016-01-29 | 2016-01-29 | A kind of manufacture device of water-proof LED lamp belt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610064188.5A CN105674134B (en) | 2016-01-29 | 2016-01-29 | A kind of manufacture device of water-proof LED lamp belt |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105674134A true CN105674134A (en) | 2016-06-15 |
| CN105674134B CN105674134B (en) | 2018-05-18 |
Family
ID=56303153
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610064188.5A Expired - Fee Related CN105674134B (en) | 2016-01-29 | 2016-01-29 | A kind of manufacture device of water-proof LED lamp belt |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105674134B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112909149A (en) * | 2021-01-15 | 2021-06-04 | 重庆新源辉光电科技有限公司 | Waterproof LED lamp area encapsulating encapsulation recovery system of sleeve pipe |
| CN112909150A (en) * | 2021-01-15 | 2021-06-04 | 重庆新源辉光电科技有限公司 | Using method of sleeve waterproof LED lamp strip glue pouring packaging device |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201081215Y (en) * | 2007-01-09 | 2008-07-02 | 上海宜美电子科技有限公司 | Flexible waterproof LED light strip |
| CN101377271A (en) * | 2008-10-10 | 2009-03-04 | 林万炯 | Soft belt LED lamp and manufacturing method and device thereof |
| KR100973330B1 (en) * | 2010-01-22 | 2010-07-30 | 주식회사 비에스엘 | Led package module for straight pipe type led lamp and process for producing the same |
| CN101871587A (en) * | 2010-05-11 | 2010-10-27 | 佛山市利升光电有限公司 | Packaging method of LED (light-emitting diode) flexible lamp strip |
| CN102500511A (en) * | 2011-11-15 | 2012-06-20 | 陈明 | High-power LED lamp glue-injection machine and glue injection process |
| CN202460936U (en) * | 2012-02-02 | 2012-10-03 | 广州正奇科技有限公司 | Soft lamp strip glue filling machine |
| CN203560769U (en) * | 2013-11-15 | 2014-04-23 | 江门市赛宁灯饰有限公司 | Device for producing flexible LED surface-mounted device strip |
| JP2014222676A (en) * | 2014-09-01 | 2014-11-27 | スパークリングライツ株式会社 | Cuttable luminaire and method of manufacturing the same |
-
2016
- 2016-01-29 CN CN201610064188.5A patent/CN105674134B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201081215Y (en) * | 2007-01-09 | 2008-07-02 | 上海宜美电子科技有限公司 | Flexible waterproof LED light strip |
| CN101377271A (en) * | 2008-10-10 | 2009-03-04 | 林万炯 | Soft belt LED lamp and manufacturing method and device thereof |
| KR100973330B1 (en) * | 2010-01-22 | 2010-07-30 | 주식회사 비에스엘 | Led package module for straight pipe type led lamp and process for producing the same |
| CN101871587A (en) * | 2010-05-11 | 2010-10-27 | 佛山市利升光电有限公司 | Packaging method of LED (light-emitting diode) flexible lamp strip |
| CN102500511A (en) * | 2011-11-15 | 2012-06-20 | 陈明 | High-power LED lamp glue-injection machine and glue injection process |
| CN202460936U (en) * | 2012-02-02 | 2012-10-03 | 广州正奇科技有限公司 | Soft lamp strip glue filling machine |
| CN203560769U (en) * | 2013-11-15 | 2014-04-23 | 江门市赛宁灯饰有限公司 | Device for producing flexible LED surface-mounted device strip |
| JP2014222676A (en) * | 2014-09-01 | 2014-11-27 | スパークリングライツ株式会社 | Cuttable luminaire and method of manufacturing the same |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112909149A (en) * | 2021-01-15 | 2021-06-04 | 重庆新源辉光电科技有限公司 | Waterproof LED lamp area encapsulating encapsulation recovery system of sleeve pipe |
| CN112909150A (en) * | 2021-01-15 | 2021-06-04 | 重庆新源辉光电科技有限公司 | Using method of sleeve waterproof LED lamp strip glue pouring packaging device |
| CN112909149B (en) * | 2021-01-15 | 2022-02-01 | 重庆新源辉光电科技有限公司 | Waterproof LED lamp area encapsulating encapsulation recovery system of sleeve pipe |
| CN112909150B (en) * | 2021-01-15 | 2022-02-01 | 重庆新源辉光电科技有限公司 | Using method of sleeve waterproof LED lamp strip glue pouring packaging device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105674134B (en) | 2018-05-18 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190920 Address after: 315000 No. 2 Building, No. 15, 587 Lane, Juxian Road, Ningbo High-tech Zone, Ningbo City, Zhejiang Province, 033 buildings, 17-1 Patentee after: CHINA E-TECH (NINGBO) MARITIME ELECTRONICS RESEARCH INSTITUTE Co.,Ltd. Address before: Hu high tech Zone of Suzhou City, Jiangsu province 215151 Guan Hu Yang Road No. 88 Patentee before: SUZHOU JIA YI DA ELECTRIC APPLIANCE Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180518 |