CN106393220B - Teflon pipe hot-cutting machine - Google Patents

Teflon pipe hot-cutting machine Download PDF

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Publication number
CN106393220B
CN106393220B CN201611021703.8A CN201611021703A CN106393220B CN 106393220 B CN106393220 B CN 106393220B CN 201611021703 A CN201611021703 A CN 201611021703A CN 106393220 B CN106393220 B CN 106393220B
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China
Prior art keywords
bolted
rack
block
plate
passes
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CN201611021703.8A
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Chinese (zh)
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CN106393220A (en
Inventor
董旭锋
李玉龙
李景林
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Jilin Rui Ming Mechanical & Electronic Equipment Corp Ltd
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Jilin Rui Ming Mechanical & Electronic Equipment Corp Ltd
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Application filed by Jilin Rui Ming Mechanical & Electronic Equipment Corp Ltd filed Critical Jilin Rui Ming Mechanical & Electronic Equipment Corp Ltd
Priority to CN201611021703.8A priority Critical patent/CN106393220B/en
Publication of CN106393220A publication Critical patent/CN106393220A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/14Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/22Severing by resistance heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/222Non-consumable electrodes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/228Selection of materials for cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08Means for actuating the cutting member to effect the cut
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)

Abstract

The present invention relates to a kind of teflon pipe hot-cutting machines.Belong to Ultra-precision Turning apparatus field.It includes: automatic feed mechanism, PLC electric control box, fuse body, rack, touch screen manipulation plate, cutting mechanism and controller that it, which is formed,.Equipment uses the electrode of chromium-zirconium-copper, and the braiding of pipeline outer layer stainless steel is fused and is pulled away from.Fuse body has certain amount of tension, can guarantee in cutting process, and stainless steel braiding is made to generate certain gap.Application controller makes blowout current be effectively controlled, and prevents outer layer from burning;Using the power source that servo motor is conveyed as tubing, make it while tubing advances automatically, tubing forward travel distance can be also precisely controlled.It is controlled in terms of electrical control using PLC and touch screen, using servo motor and cylinder as power source, is responsible for whole operating instructions and the implementation of equipment.

Description

Teflon pipe hot-cutting machine
Technical field
Teflon pipe hot-cutting machine efficiently solves the problems, such as the fervent of hose.Belong to Ultra-precision Turning apparatus field.
Background technique
The teflon pipe hot-cutting machine of domestic production at present is all by the way of toothless saw, and internal layer section is not concordant, section Jagged, outer layer has fried head, and has an impact to line clear degree, is not able to satisfy the requirement of automobile pipeline.Based on this, we are developed Full automatic soft pipe hot-cutting machine out, on the basis of length of pipe tolerance is met the requirements after cutting, the internal layer section of formation is smooth hairless Thorn, fried head does not meet the requirement of automobile pipeline without burning to outer layer.This domestic blank is filled up.
Summary of the invention
The present invention provides a kind of Full automatic soft pipe hot-cutting machine.Equipment uses the electrode of chromium-zirconium-copper, to teflon pipe outer layer Stainless steel braiding fuses, and using the blade of tool steel, is segmented cutting to the internal layer of teflon pipe.Electrode is set using copying type Meter, can be bonded completely with tubing, and upper/lower electrode can be closed clamping tubing, and after surface layer stainless steel, which weaves, to fuse, left electrodes can It moves to the left and pulls open stainless steel braiding, facilitate cutting internal layer.Tubing, which advances, uses servo motor, is able to satisfy different length pipe The cutting requirement of material.And it can be by replacing electrode of different shapes, to meet the requirement of different-diameter workpiece.
Technical solution used by teflon pipe hot-cutting machine is: by automatic feed mechanism 1, PLC electric control box 2, melting Breaking mechanism 3, rack 4, touch screen manipulation plate 5, cutting mechanism 6 and controller 7 form;Automatic feed mechanism 1 and rack 4 pass through spiral shell The connection of bolt group;PLC electric control box 2 is connect with touch screen manipulation plate 5 by data/address bus;Cutting mechanism 6 and rack 4 pass through spiral shell The connection of bolt group;Controller 7 is bolted with rack 4;Fuse body 3 is connect with rack 4 by bolt group;Autoloader Structure 1 manipulates plate 5 with touch screen respectively and PLC electric control box 2 is connect by data line;Feeding motor and motor rack pass through bolt Connection;Feeding motor is connect by shaft coupling with lead screw;Bearing chamber is bolted with mounting base;Clamping cylinder and cylinder Bracket is bolted;Air cylinder support is bolted with feeding bottom plate;Feeding bottom plate is led by sliding block cushion block with straight line Rail is connected;Linear guide is bolted with mounting base;Mounting base is bolted with rack;Clamping cylinder and Y Type joint is connected through a screw thread;Breeches joint is connect with Rotary Connection block by rotating guide;Rotary Connection block and rotation connection frame Pass through rotation guide connection;Rotation connection frame is connect with runing rest by rotating guide;Folder block passes through with rotation connection frame It is bolted.Rise fall of electrodes cylinder is bolted with cylinder mounting plate;Rise fall of electrodes cylinder passes through with top electrode mounting base It is bolted;Electrode is bolted with top electrode mounting base;Movable base plate is bolted with traversing guide rail;Lower electrode Mounting base is bolted with adjustment block;Adjustment block is bolted with the block that is located by connecting;Be located by connecting block and mobile bottom Plate is bolted;Transverse cylinder is connected by floating junction with traversing pulling plate;Traversing pulling plate and movable base plate pass through bolt Connection.Advance motor is bolted by floating junction and pushing block;Pushing block is bolted with advance bottom plate;Guide rail with Advance bottom plate is bolted;Guide rail is bolted with advance bracket;Bearing chamber is bolted with advance bottom plate; Synchronous pulley I is connect with rotating electric machine by flat key;Synchronous pulley I passes through synchronous band connection with synchronous pulley II;Blade and rotation Shaft is connected by flat key.
It is controlled in terms of electrical control using PLC and touch screen, using servo motor and cylinder as power source, is responsible for Whole operating instructions of equipment and implementation.
The gain effect of teflon pipe hot-cutting machine:
In structure: equipment meets factory automation production, section using automatic fusing and cutting and automatic feed mechanism Less manpower.Electrode uses quick change construction, remodels quickly, saves beat, mitigates worker's workload.Using touch screen as artificial boundary Face while making simple operation, also makes the setting of operation data more flexible, and the cutting for being allowed to be able to satisfy different workpieces is wanted It asks.Equipment rack uses the welding structure of steel plate and square steel, ensure that enough stiffness and strength, can guarantee in measurement process Stablize, the protection of profile and organic glass is used above rack, it is not only safe but also beautiful.The fuse body of use has certain drawing The amount of stretching can guarantee in cutting process, and stainless steel braiding is made to generate certain gap.
Upper in control: application controller makes blowout current be effectively controlled, and prevents outer layer from burning;Using servo motor As the power source of tubing conveying, makes it while tubing advances automatically, also tubing forward travel distance can precisely be controlled System.
It is upper in electrode material selection: to use chromium-zirconium-copper electrode, it can be ensured that fusing effect.
Detailed description of the invention
Fig. 1 is whole main view of the invention;
Fig. 2 is whole side view of the invention;
Fig. 3 is the main view of automatic feed mechanism of the present invention;
Fig. 4 is the side view of automatic feed mechanism of the present invention;
Fig. 5 is the main view of fuse body of the present invention;
Fig. 6 is the top view of fuse body of the present invention;
Fig. 7 is the main view of cutting mechanism of the present invention.
Specific embodiment
Referring to Fig.1, Fig. 2, shown, teflon pipe hot-cutting machine is by automatic feed mechanism 1, PLC electric control box 2, fusing machine Structure 3, rack 4, touch screen manipulation plate 5, cutting mechanism 6 and controller 7 form.Automatic feed mechanism 1 and rack 4 pass through bolt group Connection;PLC electric control box 2 is connect with touch screen manipulation plate 5 by data/address bus;Cutting mechanism 6 and rack 4 pass through bolt group Connection;Controller 7 is bolted with rack 4;Fuse body 3 is connect with rack 4 by bolt group;Automatic feed mechanism 1 Plate 5 is manipulated with touch screen respectively and PLC electric control box 2 is connect by data line;
Referring to shown in Fig. 3, Fig. 4, feeding motor 1-4 is bolted with motor rack 1-3;Feeding motor 1-4 passes through connection Axis device 1-2 is connect with lead screw;Bearing chamber 1-1 is bolted with mounting base 1-10;Clamping cylinder 1-5 and air cylinder support 1- 6 are bolted;Air cylinder support 1-6 is bolted with feeding bottom plate 1-7;Feeding bottom plate 1-7 passes through sliding block cushion block 1-8 It is connected with linear guide 1-9;Linear guide 1-9 is bolted with mounting base 1-10;Mounting base 1-10 and rack are logical It crosses and is bolted;Clamping cylinder 1-5 is connected through a screw thread with breeches joint 1-11;Breeches joint 1-11 and Rotary Connection block 1-12 is logical Cross rotating dog set connection;Rotary Connection block 1-12 is connect with rotation connection frame 1-14 by rotating guide;Rotate connection frame 1-14 It is connect with runing rest 1-13 by rotating guide;Folder block 1-15 is bolted with rotation connection frame 1-14.
Referring to shown in Fig. 5, Fig. 6, rise fall of electrodes cylinder 3-2 is bolted with cylinder mounting plate 3-1;Rise fall of electrodes gas Cylinder 3-2 is bolted with top electrode mounting base 3-3;Electrode 3-4 is bolted with top electrode mounting base 3-3;It is mobile Bottom plate 3-5 is bolted with traversing guide rail 3-6;Lower electrode mounting base 3-7 and adjustment block 3-8 is bolted;Adjustment Block 3-8 is bolted with the block 3-9 that is located by connecting;The block 3-9 and movable base plate 3-5 that is located by connecting is bolted;It is traversing Cylinder 3-10 is connected by I 3-11 of floating junction with traversing pulling plate 3-12;Traversing pulling plate 3-12 and movable base plate 3-5 pass through bolt Connection.
Referring to shown in Fig. 7, advance motor 6-5 is bolted with motor fixing frame 6-6;Motor fixing frame 6-6 and machine Frame is bolted;Advance motor 6-5 is bolted by II 6-7 of floating junction and pushing block 6-8;Pushing block 6-8 is with before It is bolted into bottom plate 6-11;Guide rail 6-9 is bolted with advance bottom plate 6-11;Guide rail 6-9 and advance bracket 6- 10 are bolted;Bearing chamber 6-1 is bolted with advance bottom plate 6-11;I 6-2 of synchronous pulley passes through with rotating electric machine Flat key connection;I 6-2 of synchronous pulley passes through synchronous band connection with II 6-4 of synchronous pulley;Blade 6-3 and rotary shaft are connected by flat key It connects.

Claims (2)

1. teflon pipe hot-cutting machine, it is characterised in that: by automatic feed mechanism (1), PLC electric control box (2), fuse body (3), rack (4), touch screen manipulation plate (5), cutting mechanism (6) and controller (7) composition;Automatic feed mechanism (1) and rack (4) it is connected by bolt group;PLC electric control box (2) is connect with touch screen manipulation plate (5) by data/address bus;Cutting mechanism (6) it is connect with rack (4) by bolt group;Controller (7) is bolted with rack (4);Fuse body (3) and rack (4) it is connected by bolt group;Automatic feed mechanism (1) passes through with touch screen manipulation plate (5) and PLC electric control box (2) respectively Data line connection: feeding motor (1-4) is bolted with motor rack (1-3);Feeding motor (1-4) passes through shaft coupling (1- 2) it is connect with lead screw;Bearing chamber (1-1) is bolted with mounting base (1-10);Clamping cylinder (1-5) and air cylinder support (1-6) is bolted;Air cylinder support (1-6) is bolted with feeding bottom plate (1-7);Feeding bottom plate (1-7) passes through Sliding block cushion block (1-8) is connected with linear guide (1-9);Linear guide (1-9) is bolted with mounting base (1-10); Mounting base (1-10) is bolted with rack;Clamping cylinder (1-5) is connected through a screw thread with breeches joint (1-11); Y Type joint (1-11) is connect with Rotary Connection block (1-12) by rotating guide;Rotary Connection block (1-12) and rotation connection frame (1-14) passes through rotation guide connection;Rotation connection frame (1-14) is connect with runing rest (1-13) by rotating guide;Folder Block (1-15) is bolted with rotation connection frame (1-14);Advance motor (6-5) and motor fixing frame (6-6) pass through bolt Connection;Motor fixing frame (6-6) is bolted with rack;Advance motor (6-5) passes through floating junction II (6-7) and pushing block (6-8) is bolted;Pushing block (6-8) is bolted with advance bottom plate (6-11);Guide rail (6-9) and advance bottom plate (6-11) is bolted;Guide rail (6-9) is bolted with advance bracket (6-10);Bearing chamber (6-1) and advance bottom Plate (6-11) is bolted;Synchronous pulley I (6-2) is connect with rotating electric machine by flat key;Synchronous pulley I (6-2) and same It walks belt wheel II (6-4) and passes through synchronous band connection;Blade (6-3) and rotary shaft are connected by flat key.
2. teflon pipe hot-cutting machine according to claim 1, it is characterised in that: rise fall of electrodes cylinder (3-2) and cylinder are pacified Loading board (3-1) is bolted;Rise fall of electrodes cylinder (3-2) is bolted with top electrode mounting base (3-3);Electrode (3-4) is bolted with top electrode mounting base (3-3);Movable base plate (3-5) and traversing guide rail (3-6) are connected by bolt It connects;Lower electrode mounting base (3-7) is bolted with adjustment block (3-8);Adjustment block (3-8) and be located by connecting block (3-9) it is logical It crosses and is bolted;The block (3-9) that is located by connecting is bolted with movable base plate (3-5);Transverse cylinder (3-10) passes through floating Connector I (3-11) is connected with traversing pulling plate (3-12);Traversing pulling plate (3-12) is bolted with movable base plate (3-5).
CN201611021703.8A 2016-11-21 2016-11-21 Teflon pipe hot-cutting machine Active CN106393220B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611021703.8A CN106393220B (en) 2016-11-21 2016-11-21 Teflon pipe hot-cutting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201611021703.8A CN106393220B (en) 2016-11-21 2016-11-21 Teflon pipe hot-cutting machine

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CN106393220B true CN106393220B (en) 2019-02-15

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107856125A (en) * 2017-11-24 2018-03-30 库博标准汽车配件(苏州)有限公司 A kind of stainless steel polytetrafluoroethylene (PTFE) weaves tubing automatic cut-to-length cutting equipment
CN108247357A (en) * 2018-02-01 2018-07-06 宁波运生工贸有限公司 A kind of flexible hose cutting machine and its application process
CN110281023B (en) * 2019-07-03 2020-12-08 长园电子(东莞)有限公司 Automatic production equipment for Hose assembly

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1244542A1 (en) * 1999-12-24 2002-10-02 Aventis Pasteur Method and apparatus for sterile connection between two flexible tubes
CN102729420A (en) * 2012-07-05 2012-10-17 南通宝田包装科技有限公司 Automatic plastic-spraying device used for high-speed hose shoulder-molding machine
CN202895326U (en) * 2012-10-31 2013-04-24 厦门市华来科技有限公司 Automatic pipe cutter for nylon braided pipes
CN103286801A (en) * 2013-05-30 2013-09-11 广东联塑机器制造有限公司 Scrap-free section bar and trunking hot cutting machine
CN104608163A (en) * 2015-01-13 2015-05-13 厦门立霖卫浴有限公司 Hot cutting device for hose

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1244542A1 (en) * 1999-12-24 2002-10-02 Aventis Pasteur Method and apparatus for sterile connection between two flexible tubes
CN102729420A (en) * 2012-07-05 2012-10-17 南通宝田包装科技有限公司 Automatic plastic-spraying device used for high-speed hose shoulder-molding machine
CN202895326U (en) * 2012-10-31 2013-04-24 厦门市华来科技有限公司 Automatic pipe cutter for nylon braided pipes
CN103286801A (en) * 2013-05-30 2013-09-11 广东联塑机器制造有限公司 Scrap-free section bar and trunking hot cutting machine
CN104608163A (en) * 2015-01-13 2015-05-13 厦门立霖卫浴有限公司 Hot cutting device for hose

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Publication number Publication date
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